Whirlpool WPRERADWMW8637 Tech Sheet

W11266094A
WARNING
Pin
Pin 1
Locking tab
Hinge hook
housing base
When performing live voltage measurements, you must do the following:
Voltage Measurement Safety Information
Verify the controls are in the off position so that the appliance does not start when energized.
Allow enough space to perform the voltage measurements without obstructions.
Keep other people a safe distance away from the appliance to prevent potential injury.
Always use the proper testing equipment.
After voltage measurements, always disconnect power before servicing.
FOR SERVICE TECHNICIAN’S USE ONLY
NOTE: This sheet contains important Technical Service Data.
Tech Sheet
Do not remove or destroy
DANGER
Electrical Shock Hazard
Only authorized technicians should perform diagnostic voltage measurements.
After performing voltage measurements, disconnect power before servicing.
Failure to follow these instructions can result in death or electrical shock.
Specications
ELECTRICAL SUPPLY:
(Under load) 60 Hz, 120 VAC
SUPPLY WATER FLOW RATE:
To ll 2 qt (1.9 L) in 27 seconds, 120 psi maximum, 20 psi minimum
SUPPLY WATER TEMPERATURE:
120°F (49°C) (Before starting a cycle, run water from sink faucet until hot.)
WATER CHARGE:
0.9 gal. (3.5 L) approximate
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before operating.
Failure to do so can result in death or electrical shock.
LOWER SPRAY ARM ROTATION:
12 to 40 rpm
UPPER SPRAY ARM ROTATION:
12 to 30 rpm
Rast Connector Pinout
1
IMPORTANT: Connector box and brace must be reattached to control when service is completed.
Steps to Access Control for Servicing
1. Connector Box Removal:
Press inward on the retainer tabs as indicated while lifting up on the connector box. This can be done with a screwdriver or similar tool from either the top or bottom side of the control.
2. Connector Brace Removal:
Locate the 3 brace locking tabs as shown. Push each tab in the direction required while applying light downward rotational force on the brace. It is easiest to unlock one tab at a time, working from one end of the brace to the other.
3. Once all 3 tabs are unlocked, pivot the brace to allow removal and
gain access to the wiring harness connectors and control for required servicing.
Control Assembly
1
2
3
4. Connector Brace Reattachment:
Attach the brace hinge hooks into holes in the hinge tabs on control housing base. Pivot brace until all 3 locking tabs snap into housing lid. Make sure the harness wires lay at and are not pinched.
5. Connector Box Reattachment:
Position the connector box over P4 and P5 connectors, insert the retainer tabs into brace mounting holes, and snap box onto control housing lid. Make sure box is sitting ush against both the brace and housing and harness wires are at and not pinched.
1
4
Underside of
FOR SERVICE TECHNICIAN’S USE ONLY
(bl cl)
Fuse test points. See “Fuse Resistance Check” in “Meter Check of Loads and Fuses” section.
ltimètre”.
Module de commande électronique
Fuse Service Check:
F601 = Small triac load fuse F600 = Wash pump motor fuse Check operation of loads during Service Diagnostics cycle.
 If any of the triac loads work (ll, dispenser, drain), F601 fuse is OK.  If all triac loads fail to work, F601 fuse could be open.  If wash pump motor runs, F600 is OK.  If wash pump motor does not run, F600 fuse could be open. If either
fuse could be open, See the “Fuse Resistance Check” section.
Fuse Resistance Check:
Unplug dishwasher or disconnect power. Measure resistance of fuses F600 and F601.
a. Disconnect wash pump motor wiring jumper P5 from the control board. b. Using a resistance meter, measure the resistance between
control board connection pins P5-2 and P6-3. See “Control Pinout” diagram.
 If resistance is < 3 Ω, both fuses are OK.  If resistance is > 3 Ω, replace control.
What To Do If Fuse Open:
Inspect and check resistance of all loads on fuses. If any loads are open, shorted, or have evidence of overheating or pinched wires, replace loads and/or repair wires.
Control Pinout
Metering of Triac Loads
Load must be connected for triac to operate correctly. Meter checks are best made at the control. See illustration below and “Dishwasher Strip Circuits.”
Points de test du fusible. Voir “Contrôle de résistance des fusibles” de la section “Contrôle des charges et des fusibles au mu
-1
-3
-4
-2
P4
-2
P5
-3
-1
-2
-1
-1
P14
Turq
(LBU)
Dishwasher Strip Circuits
-6
-9
-3
-7
-4
P6
BR BU V
MAR
The following individual circuits are for use in diagnoses. Do not continue with the diagnosis of the appliance if a fuse has blown, a circuit breaker is tripped, or if there is less than a 120 V power supply at the wall outlet.
 Unplug dishwasher or disconnect power.  Perform resistance checks. To check resistance of a component, disconnect harness leads rst.
-1
-3 -4 -6
P7
-3
-4
-1
-3
-5
-1 P9
-2
-1
-6
P11
RD
VI
R
-2
-3
-4
-5
-6
P12
YL
JA
Door Switch
Electronic Control
Module de commande
électronique
12V
P9-6
Door Switch
Contacteur porte
V
N.O.
VI
Pin 1 Pin 3
Broche 1
Broche 3
Door Switch Sensing Input
Détection contacteur
de porte
- entrée
V
VI
P9-5
(To Heater)
(vers élément chauffant)
N.O.
Heater (N) Relay
Relais élément chauffant (NEU)
(ToWash Motor, Vent, and Tr iac Loads)
(vers moteur lavage, évent et charges triac)
N.O. N.O.
Pilot (L1) Relay
Relais d'alimentation
(L1)
Micro Pin Micro Pin
Microbroche Microbroche Microbroche
(To Heater)
(vers élément chauffant)
Heater (L1) Relay
Relais élément
chauffant (L1)
Micro Pin
Electronic Control
2
Puissance du moteur L1
NEU
FOR SERVICE TECHNICIAN’S USE ONLY
Electronic Control
chauffant
(97 °C - 103 °C)
Float
E
et P6-7. Utiliser la cosse de test sur P7-3.
Utiliser la cosse de test sur P7-3.
Wash/Rinse
See “Meter Check of Loads and Fuses” to diagnose possible open fuse issues.
Motor Power L1
Fuse F601
BK
N
P4-2 P5-2
N.O.
Fuse F600
Pilot L1 Relay
(Also see Door
Fusible F600
Switch circuit.)
Relais d'alimentation
L1 (voir également le circuit
du contacteur porte)
Electronic Control
Module de commande électronique
Fusible F601
P6-4
Turq
(LBU)
(Bl cl)
1-PH Sync
Turq
Wash
Motor
Moteur delavage
sync.
Pin 1
monophasé
Broche 1 Broche 3
Pin 3
Turq
(LBU)
Turq
(Bl cl)
P5-1
Motor Triac
Triac
Electronic Control
Module de commande électronique
Water Heating/Heat Dry and Water Sensing with OWI Soil Sensor (Water/Air/Soil/Temperature)
Pump is washing and control monitors temperature during water heating periods. See “Wash/Rinse” and “Water Sensing with OWI Sensor (Water/Air/ Soil/Temperature)” circuits.
Heater
Élément
L1
Electronic Control
BK
N
P4-2
Relais élément (voir également
contacteurde porte)
Module de commande
électronique
N.O.
Heater L1 Relay (Also see Door Switch circuit)
chauffant - L1
lecircuit du
P4-3
N.C. N.F.
BU/R
Hi-Limit
Thermostat
Opens
207°F - 217°F
(97°C - 103°C)
Limite haute ouverture du
thermostat
207 °F - 217 °F
BU/R
785 W Wet 500 W Dry
Élément chauffant
8 - 30
120 V, 60 Hz
785 W humide
500 W sec
BU/W BU/BL
Module de commande
électronique
P4-4
Heater N Relay (Also see Door Switch circuit)
Relaisélément
chauffant - N
(voir
le circuit du
contacteur porte)
N.O.
également
P4-1
N
W BL
Control
Module de commande
électronique
P12-5 P12-4
P12-3 P12-2 P12-1
YJA YJA YJA YJA YJA
YJA
P12-6
Electronic
Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6
Broche 1 Broche 2 Broche 3 Broche 4 Broche 5 Broche 6
Turbidity Drive Foam Drive OPT Sig
VCC
Ref
RÉF
NTC
Circuit dÊactivation détecteur turbidité
Lecture moussage
OPT SIG
O.W.I. Sensor
(on some models)
Measure NTC resistance at P12-1 and P12-3 connector disconnected from control.
Mesurer la résistance NTC aux connecteurs P12-1 et P12-3, déconnectés du module de commande
W BL
P4-1
(sur certains modèles)
Température :
thermistance NTC
- 52 K
46 K
11 K - 13 K
N
Détecteur
(OWI)
à 77 °F (25 °C) à 140 °F (60 °C)
Fill
See “Meter Check of Loads and Fuses” to diagnose possible open fuse issues.
L1
BK
N
P4-2
Pilot L1 Relay (Also see Door Switch circuit.)
Fuse F600
Fusible F600
N.O.
Relais
d'alimentation
L1 (voir également le
circuit du contacteur
de porte)
Fuse F601
Fusible F601
Electronic Control
Module de commande électronique
Test hole for P6-3 and P6-4 may crowd P6-6 and P6-7. Recommend using test hole for P7-3.
La cosse de test sur P6-3 et P6-4 peut obstruer P6-6
(In normal position holdsswitch closed.)
(en position normale)
P5-2
maintient le contacteur fermé.
BR
MAR
P6-4
Pin 3
Broche 3Broche 1
P7-3
Overfill Float Switch
remplissage
Le flotteur
N.O.
Contacteur
flotteur -
excess
Pin 1
Drain
See “Meter Check of Loads and Fuses” to diagnose possible open fuse issues.
Fuse F600
L1
BK
N
P4-2
Pilot L1 Relay (Also see Door Switch circuit.)
Relais d'alimentation
L1 (voir également le circuit
du contacteur de porte)
Module de commande électronique
Test hole for P6-3 and P6-4 may crowd P6-1. Recommend using test hole for P7-3.
La cosse de test sur P6-3 et P6-4 peut obstruer P6-1.
Fusible F600
N.O.
Fuse F601
Fusible F601
Electronic Control
P5-2
P6-3
P7-3
BR
MAR
BR MAR Pin 1
Broche 1
Float Switch Input
Contacteur
flotteur - entrée
P6-6
Electronic Control
Module de commande
électronique
BR MAR Pin 3
Broche 3
BR
MAR
P6-7
Pin 3
Broche 3
P6-1
Triac
Electronic Control
Module de commande
électronique
N
NU
BR
MAR Pin 1
Broche 1
P6-9
Tr iac
P4-1
W BL
Electronic Control
Module de
commande
électronique
N
NEU
WH
BL
P4-1
Dispenser (Detergent and Rinse Aid)
See “Meter Check of Loads and Fuses” to diagnose possible open fuse issues.
L1
BK
N
Fuse F600
Fusible F600
N.O.
P4-2
Pilot L1 Rel
ay (Also see Door Switch circuit.)
Relais
d'alimentation L1
(voir également le circuit
du contacteur de porte)
Module de commande électronique
Test hole fo r P9-3 may crowd P9-1.
Recommend using test hole for P7-3 .
La cosse de test sur P9-3 peut obstruer P9-1.
Utiliser la cosse de test sur P7-3.
Fuse F601
Fusible F601
Electronic Control
P5-2
P9-3
P7-3
3
V VI
Pin 1
Broche 1
Pin 3
Broche 3
V
VI
P9-1
Electronic Control
Tr iac
Module de commande électronique
P4-1
N
NEU
WH
BL
Diverter Sensor
Utiliser la cosse de test sur P7-3.
.
contacteur porte)
Fan Motor
des modules de commande.
FOR SERVICE TECHNICIAN’S USE ONLY
Diverter Valve
See “Meter Check of Loads and Fuses” to diagnose possible open fuse issues.
L1
BK
N
N.O.
P4-2
Relais d'alimentation
Pilot L1 Relay
L1(voir également
(Also see Door Switch Circuit.)
Module de commande électronique
Test hole for P7-6 may crowd P7-4
Recommend using test hole on P7-3.
La cosse de test P7-6 peut obstruer P7-4.
le circuitdu
contacteur porte)
Electronic Control
Fuse F600
Fusible F600
Fuse
F601 Fusible F601
P5-2
BU
P7-4
Pin 3
Broche 3 Broche 1
P7-3
Diverter Motor 1,100 120V, 60Hz, 3W
Ω
Ω
- 1,400ΩΩ
Pin 1
P7-6
Triac
Electronic Control
Module de commande
électronique
Vent (not all models)
See “Meter Check of Loads and Fuses” to diagnose possible open fuse issues.
L1
BK
N
Electronic Control
Module de commande électronique
Fuse F600
N.O.
P4-2
K2
Pilot L1 Relay (Also see Door Switch Circuit)
Relais dÊalimentation
L1(voir également
le circuit du
contacteur porte)
Fusible F600
Fuse F601
Fusible F601
AC Fan (not all models)
See “Meter Check of Loads and Fuses” to diagnose possible open fuse issues.
Electronic Control
L1
BK
N
Module de commande électronique
Fuse F600
N.O.
P4-2
Pilot L1 Relay (Also see Door Switch Circuit)
Relais dÊalimentation
L1(voir également
le circuit du
Fusible F600
Fuse F601
Fusible F601
N
NEU
WH
BLBU
P4-1
P5-2
BU
P7-3
Pin 1
Broche 1 Broche 3
VENT MAX MOTOR
600 -1800
120 V, 60 Hz, 6 W
MOTEUR DE
VENTILATEUR MAX
120 V, 60 Hz, 6 W
P5-2
BU
P7-3
Pin 1
Broche 1Broche 3
Capteur Diversion
Sensor Input
P11-4
Capteur ­ Entrée
Electronic Control
Module de commande électronique
Switch closes momentarily
and then reopens as the diverter
reaches each potential diverter position.
Le contacteur se ferme momentanément,
puis s'ouvre de nouveau lorsque le module de diversion
atteint chaque position potentielle de diversion.
Electronic Control
Module de commande
électronique
600 -1800
AC Fan Motor
120 V, 60 Hz
130 - 155
Moteur du ventilateur CA
120 V, 60 Hz
130 - 155
Pin 3
BU
P7-1
Pin 3
P4-1
Electronic Control
Module de commande électronique
P7-1
Tr iac
N
NEU
WBLH
N.O.
Diverter Position
Switch
Contacteur -
positionclapet
de diversion
WH
P4-1
P11-3
P11-2
Test hole for P11-4 may crowd P11-3. Recommend using test pad on P11-2.
N
NEU
BLBU
3V
Electronic Control
Module de commande électronique
La cosse de test P11-4 peut obstruer P11-3
Utiliser la cosse de test sur P11-2.
DC Fan (not all models)
(Red stripe on plug)
(liseré R sur fiche de branchement)
MAR
P11-2
DC Ref Ref CC
Electronic Control
Module de commande électronique
Service Diagnostics Cycle Notes
To invoke the Service Diagnostics cycle, perform the following while in Standby:
 Press any 3 keys in the sequence 1-2-3-1-2-3-1-2-3 with no more
than 1 second between key presses.
 The Service Diagnostics cycle will start when the door is closed.  To rapid advance 1 interval at a time, press START/RESUME.
Rapid advance may skip sensor checks as some checks require 2 complete intervals.
NOTE: The Service Diagnostic cycle will pause when the door is opened and resume automatically upon door closure. No Start/Resume key press is required to resume.
 Invoking Service Diagnostics cycle clears all status and last run
information from memory and restores defaults. It also forces the next cycle to be a Sensor Calibration cycle. Calibration cycle may add additional rinses prior to the nal rinse to ensure clear water and then calibrates the OWI during the ll at the beginning of the nal rinse.
 Drain and wash motors will pulsate on and off.  Last Ran cycles and options returned to default.  Last Ran Delay returns to the default delay setting.  Operating state returns to Standby upon completing or
terminating the Service Diagnostics cycle.
31K
- 41K
5 V DC, 1W
Moteur ventilateur
BR
_
Pin 1
Borche 1
disconnected from controls.
La résistance doit être mesurée
avecla polarité correcte et déconnectée
- 41K
31K 5 V DC, 1 W
+
Pin 3
Borche 3
Must measure resistance
with correct polarity and
21
3
4
5
(Red stripe on plug)
(liseré R sur fiche de branchement)
BR
MAR
P11-1
Module de commande électronique
5V
Electronic Control
Press Hi Temp or cycles key in this interval to clear customer error history.
Thermistor (temperature sensor) checks:
 Turn Clean LED on if thermistor is in its normal temperature range
of 32°F–167°F (0°C–75°C).
 Turn Sanitized LED on if Fill temperature is above 156°F (69°C).
OWI (Optical Soil Sensor) Checks:
 Check OWI sensor for the presence of water during 5 second
pause in interval 16 and turn on Clean LED in interval 14 if water detected.
 Check OWI sensor for presence of bulk soil during interval 12 and
turn on Clean LED in interval 11 if bulk soil is detected.
Diverter will be on continuously in intervals 14 and 13. In all other intervals, diverter will be on only until it reaches the intended position
for that interval.
6
DC fan motor is on during upper rack washing intervals.
4
13y 5y data GND
WIN/ WIDE Connector P1A
RAST 2.5, 4 pin header OR JST 4 pin Header - Primary for External Uis
UI Connector Details
YLYLYLYLYL
YL
3
Diverter
Motor
1
BU
BU
P7-4
P7-6
Diverter Pos
ition
Switch C
ontac
t
(Closed During
Transitions)
1 2 3 4
ORN P7-1
ORN P7-3
AC Fan
M
3
1
(A)
(B)
or
3
+-
1
DC Fan
Motor
5V, 1W, 200mA
This load can be turned on/off by
(A) Tr aic - for
Regen value
or
(B) Pilot Relay for vent
R4-11P
R3-11P
*Module de commande électronique
Détails du connecteur IU
RAST 2,5 à tête à 4 broches OU JST à tête à 4 broches – pour IU externe
Connecteurs
13y 5y Données Neutre
Alimentation
électrique
Microbroche
Microbroche
Certains modèles
*Détecteur de souillures
(capteur NTC, moussage et turbidité)
ou
capteur NTC/turbidité
Clapet de diversion position contact du contacteur
les transitions)
(fermé durant
Moteur du
ventilateur CC
5 V, 1 W, 200 mA
Contacteur de la porte
Moteur linéaire
Bobine du distributeur
distribu teur
Moteur clapet de diversion
Moteur de vidange
*Électrovanne de remplissage
Contacteur flotteur ­remplissageexcessif
Ventilateur CA
Pompe de moteur de
monoph.
lavage synchro.
La ligne de retour des bobines de relais - 12 V traverse le contacteur de porte.
Détection d'ouverture de porte
Détection de charge (courant) pour le triac de vidange, les petites charges triac et l'évent pour l'auto-diagnostic.
Thermostat
Élément
de limite haute
chauffant
remplissage
Détection
excessif
moussage
Lecture
S ig opt
Lecture turbo
Entrée analogique
Entrée numérique
Entrée NTC
Ligne
NOIR
NEU
BL
ou
Cette charge peut être activée/ désactivée par (A) Traic - pour valeur Régénération ou (B) Relais d'alimentation pour évent
LigneNEU
Détecte
moteur
Triac
Fusible
Fusible
Relais
dÊalimentation
Micro
broche
Turq (bl cl)
Turq (bl cl)
NEU
Relais élém.
élém.
Relais
BU/BL
N
BU/R
BL
MAR
MAR
MAR
MAR
MAR
MAR
VI
VI
VI
VI
JAJAJA
JA
JA
JA
Réf
VDO
ou
FOR SERVICE TECHNICIAN’S USE ONLY
Wiring Diagram
Schematic shown with door switch and all other normally open contacts open. *Denotes energy efcient components. Do not substitute.
Service Diagnostics Cycle
INTERNAL TIME (min:sec)
TOTAL TIME (MAX): 23:24 Thermistor Check Intervals
(Temperature Sensor) NOTE 3
OWI Check Intervals (Optical Soil Sensor) NOTE 4
NOTE: OWI has thermistor built in (see above).
Diverter Position Sensor Check NOTE 5
LOADS
Pilot Relay PLT P LT P LT PLT PLT PLT PLT PLT PLT Fill Valve FIL FIL FIL FIL Wash Pump Motor WSH WSH WSH WSH
Dispenser (detergent/rinse aid) DISP Diverter (DIV) Diverter Position UPR UPR UPR UPR UPR UPR UPR
Drain Pump Motor Heater DC Fan (if present) NOTE 6 FAN FAN FAN FAN FAN FAN FAN AC Fan (if present) REFERENCE NOTES: See the “Service
Diagnostics Cycle Notes” section.
INTERNAL TIME (min:sec)
TOTAL TIME (MAX): 23:24 Thermistor Check Intervals
(Temperature Sensor) NOTE 3 OWI Check Intervals
(Optical Soil Sensor) NOTE 4 NOTE: OWI has thermistor built in (see
above). Diverter Position Sensor Check NOTE 5 DIV
LOADS
0:05 0:01 1:21 1:21 1:21 1:21 0:10 0:01 0:02 0:42 0:05 0:03 0:08 0:12 0:05 0:02
THR THR
Customer Error 1
Customer Error 2
Customer Error 3
Customer Error 4
1 1 1 1 2 3 3
1:00 2:00 0:30 1:00 0:30 4:00 0:01 0:01 0:01 0:01 1:58 2:30 0:15 1:21 1:21
OWI
5
OWI
S T A N D B Y
S T A N D B Y
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