Whirlpool WPHI-116B User Instructions

FURNACE USER INSTRUCTIONS
FOR PACKAGE GAS ELECTRIC UNITS
Table of Contents
GAS FURNACE SAFETY................................................................1
IMPORTANT NOTE TO THE OWNER REGARDING
PRODUCT WARRANTY.................................................................2
UNIT INSTALLATION .....................................................................3
AIR REQUIREMENTS.....................................................................3
THERMOSTAT................................................................................4
PROPANE (LP) GAS INSTALLATIONS ONLY..............................4
OPERATING INSTRUCTIONS.......................................................4
Heating Start-Up .......................................................................... 4
Heating Shutdown .......................................................................5
Cooling Operation........................................................................5
SAFETY CIRCUITS.........................................................................5
Secondary Limit Control ..............................................................5
GAS FURNACE SAFETY
Rollout Limit Control.....................................................................6
Compressor Protection Devices..................................................6
Short-Cycle Protector ..................................................................6
Igniter............................................................................................6
Induced Draft Blower ...................................................................6
Indoor Air Circulator Blower.........................................................6
ROUTINE MAINTENANCE.............................................................6
Annual Inspection.........................................................................6
Replacing or Cleaning the Filter...................................................7
Clean Outside Coil—Qualified Servicer Only...............................7
Condenser, Evaporator and Induced Draft Motors.....................7
Compressor..................................................................................7
SAFETY LABELS ............................................................................8
ASSISTANCE OR SERVICE...........................................................8
Recognize this symbol as a safety precaution.
WARNING
If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
PLACEHOLDER FOR BAR CODE
WARNING
Hazards or unsafe practices could result in property damage, product damage, severe personal injury or death.
CAUTION
Hazards or unsafe practices may result in property damage, product damage, personal injury or death.
WARNING
Should overheating occur or the gas supply fail to shut off, turn off the manual gas shutoff valve external to the furnace before turning off the electrical supply.
WARNING
To avoid property damage, personal injury or death, do not use this furnace if any part of the furnace has been under water. Immediately call a qualified service technician to inspect the furnace and to replace any part of the control system and any gas control having been under water.
Installer: Affix this manual, Installation Instructions and Warranty adjacent to appliance.
Owner: Read and keep all product literature in a safe place for future reference.
WPHI-116B
Tradewinds Distributing Company
14610 Breakers Drive
Jacksonville, FL 32258
WARNING
Product contains fiberglass wool. Disturbing the insulation in this product during installation, maintenance or repair will expose you to fiberglass wool. Breathing this may cause lung cancer. (Fiberglass wool is known to the State of California to cause cancer.) Fiberglass wool may also cause respiratory, skin and eye irritation. To reduce exposure or for further information, consult material safety data sheets available from address shown below.
WARNING
This product contains or produces a chemical or chemicals which may cause serious illness or death and which are known to the State of California to cause cancer, birth defects or other reproductive harm.
WARNING
To avoid possible equipment damage, personal injury, fire or death, the following instructions must be observed regarding unit location, air requirements and operating procedures.
WARNING
Heating unit should not be utilized without reasonable, routine inspection, maintenance and supervision. If the building in which any such device is located will be vacant, care should be taken that such device is routinely inspected, maintained and monitored. In the event that the building may be exposed to freezing temperatures and will be vacant, all water-bearing pipes should be drained, the building should be properly winterized and the water source closed. In the event that the building may be exposed to freezing temperatures and will be vacant, any hydronic coil units should be drained as well, and, in such case, alternative heat sources should be utilized.
IMPORTANT NOTE TO THE
OWNER REGARDING
PRODUCT WARRANTY
To receive the 20-Year Heat Exchanger Limited Warranty and the 10-Year Parts Limited Warranty, online registration must be completed within 60 days of installation. Online registration is not required in California or Quebec.
Full warranty details and instructions are available at www.whirlpoolhvac.com.
Your warranty certificate is supplied as a separate document with the unit installed by your contractor. Read the limited warranty certificate carefully to determine what is and is not covered. Keep the warranty certificate in a safe place. If you are unable to locate the warranty certificate, please contact your installing contractor, or contact customer service at 1-866-944-7575 to obtain a copy.
To register your unit, go to www.whirlpoolhvac.com. Click on the Comfort Commitment center of the home page. Next, click on the Click Here to Register Your Product link located at the top center of the page, and complete the forms in the manner indicated.
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Warranty link located at the bottom
UNIT LOCATION
This unit is approved only for an outdoor installation. See the installation instructions for the required clearances to the unit. It is important that safety measures are taken in the surrounding area of the unit.
Gutters or deflectors must be installed on the roof to prevent
water from shedding on the unit.
An area must be available to reach the unit in a clear and
unobstructed path.
The unit area and the vicinity of any other gas appliances
must be kept clear and free of combustible materials, gasoline, and other flammable vapors and liquids.
Do not store or use flammable items such as paint, varnish,
or lacquer in the area.
The combustion air supply must not be contaminated by
products containing chlorine or fluorine, as they could corrode the heat exchanger. If you need further information on this subject, contact your installing dealer or another qualified servicer.
Familiarize yourself with the controls that turn off the gas and
electrical power to the unit.
Establish a regular service and maintenance schedule to
ensure efficient and safe operation of the unit.
The unit must be placed where no runoff water from higher
ground can collect in the unit.
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UNIT INSTALLATION
Examine the unit installation to determine the following:
The flue hood connector is in place and is physically sound
without holes or excessive corrosion.
The mounting pad support of the unit is sound.
There are no obvious signs of deterioration of the unit.
The burner flames are stable, soft and blue, (dust may cause
orange tips but must not be yellow). The flames should extend directly outward from the burner without curling, floating, or lifting off. To examine, turn on the electrical power and gas. Set the room temperature to the maximum setting.
DANGER
CARBON MONOXIDE POISONING HAZARD
Special Warning for Installation of Furnace or Air Handling Units in Enclosed Areas such as Garages, Utility Rooms or Parking Areas.
Burner
Check the burner flames for good adjustment, a stable, soft and blue flame that is not curling, floating or lifting off.
NOTE: If a strong wind is blowing, it may not be possible to perform the flame inspection.
WARNING
To avoid personal injury or fire, minimum clearances to combustible surfaces must be followed.
AIR REQUIREMENTS
WARNING
To avoid property damage, personal injury or death, sufficient fresh air for proper combustion and ventilation of flue gases must be supplied.
Since the gas/electric unit is installed completely in the outdoors, the depletion of combustion air is highly improbable. To ensure an adequate supply of combustion air, do not allow the combustion air inlet or the flue hood outlet to become blocked by leaves, snow, rubbish, or insect (wasps) nests. Never block the condensing unit section in the winter with covers. Blocking of this section would prevent an adequate amount of combustion air from reaching the furnace section.
Great care has been taken in the design and manufacture of your unit to provide for your comfort and safety. Be aware of the possibility that some problems with your unit or other gas-fired appliances could cause flue gases to be present in your building. These flue gases could include carbon monoxide.
Carbon monoxide producing devices (such as an automobile, space heater, gas water heater, etc.) should not be operated in enclosed areas such as unventilated garages, utility rooms or parking areas because of the danger of carbon monoxide (CO) poisoning resulting from the exhaust emissions. If a furnace or air handler is installed in an enclosed area such as a garage, utility room or parking area and a carbon monoxide producing device is operated therein, there must be adequate, direct outside ventilation. This ventilation is necessary to avoid the danger of CO poisoning which can occur if a carbon monoxide producing device continues to operate in the enclosed area. Carbon monoxide emissions can be (re)circulated throughout the structure if the furnace or air handler is operating in any mode.
CO can cause serious illness including permanent brain damage or death.
WARNING
Personal injury or death from exposure to carbon monoxide. Carbon colorless and odorless gas produced when fuel is not burned completely or when the flame does not receive sufficient oxygen. Be aware of which indicate conditions that may result in carbon monoxide or that carbon monoxide may be present:
-Headaches, nausea, dizziness, flu-like symptoms
-Excessive humidity, heavily-frosted windows, a moist, clammy feeling in the home
-Fireplace smoke will not draw up the chimney
-Flue gases will not draw up the appliance vent pipe
asphyxiation can result from
monoxide or CO is
these air starvation signals
WARNING
To prevent property damage or serious personal injury due to fire or explosion caused by a propane gas leak, install a gas detecting warning device. If the propane gas unit is installed in an excavated area or a confined space, a warning device is required due to:
-Propane gas is heavier than air and any leaking gas can settle in any low areas or confined spaces.
-Propane gas odorant may fade, making the gas undetectable except with a warning device.
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