Whirlpool W10446914, W10446917, W10446916, W10446915 Installation Instructions

LI30LA/W10463244A
MAKEUP AIR KITS FOR RECTANGULAR (3¼ X 10" [8.3 X 25.4 CM]) OR ROUND (6, 8 AND 10" [15.2,
20.3 AND 25.4 CM]) VENT DUCT
Installation Instructions and Use & Care Guide
For questions about features, operation/performance, parts, accessories or service, call: 1-800-253-1301
or visit our website at www.whirlpool.com
JUEGOS DE AIRE DE COMPLEMENTO PARA DUCTOS
DE VENTILACIÓN RECTANGULARES
(3¼ X 10" [8,3 X 25,4 CM]) O REDONDOS
(6, 8 Y 10" [15,2, 20,3 Y 25,4 CM])
Instrucciones de instalación y Manual de uso y cuidado
Si tiene preguntas respecto a las características, funcionamiento, rendimiento, partes, accesorios o servicio técnico, llame al: 1-800-253-1301
o visite nuestro sitio de Internet en www.whirlpool.com
ENSEMBLES POUR APPOINT D'AIR POUR CONDUIT
D'ÉVACUATION RECTANGULAIRE
(3¼ X 10" [8,3 X 25,4 CM]) OU ROND
(6, 8 ET 10" [15,2, 20,3 ET 25,4 CM])
Instructions d’installation et Guide d’utilisation et d’entretien
Au Canada, pour assistance, installation ou service, composer
le 1-800-807-6777 ou visiter notre site Web à www.whirlpool.ca
Table of Contents/Índice/Table des matières..................................................................2
IMPORTANT: READ AND SAVE THESE INSTRUCTIONS. FOR RESIDENTIAL USE ONLY. IMPORTANTE: LEA Y GUARDE ESTAS INSTRUCCIONES. SÓLO PARA USO RESIDENCIAL. IMPORTANT : LIRE ET CONSERVER CES INSTRUCTIONS. POUR UTILISATION RÉSIDENTIELLE UNIQUEMENT.
TABLE OF CONTENTS
VENT SYSTEM SAFETY.................................................................2
INSTALLATION REQUIREMENTS................................................4
Tools and Parts ............................................................................4
Location Requirements................................................................ 4
Electrical Requirements ...............................................................5
INSTALLATION INSTRUCTIONS..................................................6
Prepare Location..........................................................................6
Install Makeup Air Switch Duct....................................................6
Install Motorized Damper.............................................................7
ÍNDICE
SEGURIDAD DEL SISTEMA DE VENTILACIÓN........................12
REQUISITOS DE INSTALACIÓN.................................................14
Herramientas y piezas................................................................14
Requisitos de ubicación.............................................................14
Requisitos eléctricos..................................................................15
INSTRUCCIONES DE INSTALACIÓN.........................................16
Preparación de la ubicación ......................................................16
Instalación del conducto conmutador de aire
de complemento ........................................................................16
TABLE DES MATIÈRES
SÉCURITÉ DES CIRCUITS DE VENTILATION...........................22
EXIGENCES D'INSTALLATION...................................................24
Outils et pièces...........................................................................24
Exigences d'emplacement.........................................................24
Spécifications électriques..........................................................25
INSTRUCTIONS D’INSTALLATION ............................................26
Préparation de l'emplacement...................................................26
Installation du conduit du commutateur de débit d'air de
compensation.............................................................................26
Make Electrical Connection .........................................................7
Check Operation ..........................................................................8
Makeup Air Kit Maintenance........................................................8
WIRING DIAGRAM .........................................................................9
ASSISTANCE OR SERVICE.........................................................10
In the U.S.A. ...............................................................................10
In Canada ...................................................................................10
WARRANTY ..................................................................................11
Instalación del regulador de tiro motorizado .............................17
Haga la conexión del suministro eléctrico.................................18
Verifique el funcionamiento........................................................19
Mantenimiento del juego de aire de complemento...................19
DIAGRAMA DE CABLEADO........................................................20
AYUDA O SERVICIO TÉCNICO...................................................21
En los EE.UU. .............................................................................21
GARANTÍA.....................................................................................21
Installation du clapet motorisé...................................................27
Raccordement électrique...........................................................28
Contrôle du fonctionnement ......................................................29
Maintenance de l'ensemble d'air de compensation..................29
SCHÉMA DE CÂBLAGE...............................................................30
ASSISTANCE OU SERVICE.........................................................31
Au Canada..................................................................................31
GARANTIE.....................................................................................31
VENT SYSTEM SAFETY
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.”
These words mean:
You can be killed or seriously injured if you don't immediately
DANGER
WARNING
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
2
follow instructions.
can be killed or seriously injured if you don't
You instructions.
follow
IMPORTANT SAFETY INSTRUCTIONS
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC
SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
Use this unit only in the manner intended by the
manufacturer. If you have questions, contact the manufacturer at the address or telephone number listed in this document.
Before servicing or cleaning the unit, switch power off at
service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
Installation work and electrical wiring must be done by
qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction codes and standards.
Sufficient air is needed for proper combustion and
exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer's guideline and safety standards such as those published by the National Fire Protection Association (NFPA), the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
When performing installation, servicing or cleaning the unit,
it is recommended to wear safety glasses and gloves.
When cutting or drilling into wall or ceiling, do not damage
electrical wiring or other hidden utilities.
Ducted fans must always be vented outdoors.
This unit is not designed to provide combustion air for fuel
burning appliances.
Do not connect the unit directly to a combustion appliance
of any type.
During extreme weather events including snow storms,
ensure that the intake area for the outside air duct is not blocked and able to provide a clear pathway for outside air to enter the system.
WARNING: TO REDUCE THE RISK OF FIRE, USE ONLY
METAL DUCTWORK.
CAUTION: For general ventilating use only. Do not use to
exhaust hazardous or explosive materials and vapors.
CAUTION: To reduce risk of fire and to properly exhaust
air, be sure to duct air outside - do not vent exhaust air into spaces within walls or ceilings, attics or into crawl spaces, or garages.
When notching or drilling into framing including floor
supports, rim joists, and wall studs, comply with code and manufacturer limitations on allowable modifications to these structural members.
This unit is intended to be installed within the home in a
location protected from moisture.
This unit must be in an accessible location which allows for
inspection of the unit.
When federal, provincial or state legislation comprises more
restrictive installation and/or certification requirements, the aforementioned requirements prevail on those of this document and the installer agrees to conform to these at his own expense.
CAUTION:
Do not locate outside air inlet near hazardous materials or
explosives.
Unit shall not be installed to introduce air from crawl
spaces, garages, attics, adjacent dwelling units, or other locations within the building shell. Unit shall be installed to introduce air directly from outdoors.
Do not run the outside air duct directly above or closer than
2 ft (0.6 m) to any furnace or its supply plenum, boiler, or other heat producing appliance.
Any ductwork used in conjunction with the damper must be
installed in compliance with all local and national codes that are applicable.
Do not operate the damper for fresh air introduction until all
system filters, including the central duct system filter, have been installed per the system design.
Please read the unit specification label on the product for
further information and requirements.
The damper’s outdoor air intake, ducting, and any filters
should be inspected and maintained on a regular basis.
Insulate the duct and damper to prevent build-up of
condensation in cold weather climates. Vapor barriers on both sides of insulation are recommended.
READ AND SAVE THESE INSTRUCTIONS
3
INSTALLATION REQUIREMENTS
)
Tools and Parts
Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.
Tool s ne ede d
Drill with 1¼" (3.0 cm) drill bit
Pencil
Wire stripper or utility knife
Tape measure or ruler
Pliers
Caulking gun and weatherproof caulking compound
Jigsaw or keyhole saw
Flat-blade screwdriver
Metal snips
Phillips screwdriver
Parts needed (quantities of parts are determined by installation requirements)
Home power supply cable
Vent clamps
Wall or roof cap
6" (15.2 cm) diameter vent duct for connection to motorized
damper. (Lengths are determined by installation requirements.)
UL listed wire connectors
½" (12.7 mm) UL listed or CSA approved strain relief
Parts supplied
Remove parts from packages. Check that all parts are included.
3¼ x 10" (8.3 x 25.4 cm) Rectangular Makeup Air Kit (W10446914)
3¼ x 10" (8.3 x 25.4 cm) makeup air switch duct
6" (15.2 cm) motorized damper
T10 Torx
6" (15.2 cm) Round Makeup Air Kit (W10446915)
6" (15.2 cm) round makeup air switch duct
6" (15.2 cm) motorized damper
T10 Torx
8" (20.3 cm) Round Makeup Air Kit (W10446916)
8" (20.3 cm) round makeup air switch duct
6" (15.2 cm) motorized damper
T10 Torx
10" (25.4 cm) Round Makeup Air Kit (W10446917)
10" (25.4 cm) round makeup air switch duct
2 - 6" (15.2 cm) motorized damper
T10 Torx
®
adapter
®
adapter
®
adapter
®
adapter
Location Requirements
IMPORTANT: Observe all governing codes and ordinances. Have a qualified technician install this makeup air kit. It is the
installer's responsibility to comply with installation clearances specified.
Grounded electrical outlet is required. See “Electrical Requirements” section.
All openings in ceiling and wall must be sealed.
Product Dimensions
Makeup Air Switch Duct (installed on the range hood)
6" (15.2 cm) Kit W10446915 8" (20.3 cm) Kit W10446916
7⁹⁄₁₆"
(19.2 cm)
6"
9¹⁵⁄₁₆" (25.2 cm
5⁷⁄₈"
(14.9 cm)
5¹⁵⁄₁₆"
(15.1 cm)
7¹⁄₈"
6¹³⁄₁₆"
(17.2 cm)
10" (25.4 cm) Kit W10446917
10¹⁵⁄₁₆"
(27.7 cm)
(18 cm)
(17.6 cm)
9⁹⁄₁₆"
(24.3 cm)
6¹⁵⁄₁₆"
12"
(30.4 cm)
8⁷⁄₈"
(22.5 cm)
3¼" x 10" (8.3 x 25.4 cm) Kit W10446914
3¹⁄₄"
(8 cm)
10"
(25.4 cm)
6" (15.2 cm) Motorized Damper (installed for outside air
intake)
(15.2 cm)
9¹⁄₂"
(24 cm)
®†TORX is a registered trademark of Saturn Fasteners, Inc.
4
Planning the Installation
Motorized Damper and Outside Air Connected Directly to a Ceiling, Floor or Wall Register
Planning the Makeup Air Switch Duct installation
This makeup air kit can only be used with vented range hoods. The makeup air kit must match the vent transition size for your range hood.
Planning the Motorized Damper installation
Planning the installation first requires selecting the most appropriate installation approach. The following illustrations offer suggestions for the most effective installation approach by considering a few important factors.
Typical Installations
Installations will vary according to the location in the home where the motorized damper is installed and which makeup air kit is used. The following illustrations can be used as a reference guide for your installation. Always comply with all governing codes and ordinances.
NOTE: The 10" (25.4 cm) round Makeup Air Kit must be installed with 2 independent incoming air supply ducts. Use the 2 motorized dampers supplied with the kit (1 each, in the incoming fresh air supply ducts).
Motorized Damper Connected to Return Side of Central Duct System
FG
D
H
I
C B
A
A. Range hood B. Vent transition C. Makeup air switch duct D. Range hood exhaust E. HVAC system
E
F. Return air central system G. Motorized damper H. Wall or roof
I. Wall/roof cap
J. Outside air
J
E
D
F
G
C B
H
A
A. Range hood B. Vent transition C. Makeup air switch duct D. Range hood exhaust
E. Motorized damper
F. Wall or roof G. Wall/roof cap H. Outside air
Electrical Requirements
Observe all governing codes and ordinances. Ensure that the electrical installation is adequate and in
conformance with National Electrical Code, ANSI/NFPA 70 (latest edition), or CSA Standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No. 0-M91 (latest edition) and all local codes and ordinances.
If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path is adequate.
A copy of the above code standards can be obtained from:
National Fire Protection Association
A 120 volt, 60 Hz., AC only, 15-amp, fused electrical circuit is
required.
If the house has aluminum wiring, follow the procedure
below:
1. Connect a section of solid copper wire to the pigtail
leads.
2. Connect the aluminum wiring to the added section of
copper wire using special connectors and/or tools designed and UL listed for joining copper to aluminum.
Follow the electrical connector manufacturer's recommended procedure. Aluminum/copper connection must conform with local codes and industry accepted wiring practices.
Wire sizes must conform to the requirements of the National
Electrical Code, ANSI/NFPA 70 (latest edition), or CSA Standards C22. 1-94, Canadian Electrical Code, Part 1 and C22.2 No. 0-M91 (latest edition) and all local codes and ordinances.
A UL or CSA listed strain relief must be provided at each end
of the power supply cable/conduit (at the junction boxes).
1 Batterymarch Park
Quincy, MA 02169-7471
CSA International
8501 East Pleasant Valley Road
Cleveland, OH 44131-5575
5
INSTALLATION INSTRUCTIONS
C
B
C
B
Prepare Location
It is recommended that the Makeup Air Kit is installed at the
same time the range hood is installed.
If the range hood is already installed, you will need to remove
the vent covers and the vent duct system from the range hood. Consult your hood manual. (See illustrations in the “Install Makeup Air Switch Duct” section.)
Makeup air switch duct must be assembled to vent duct in
the vertical (upward) position only.
4. Install the range hood using the Installation Instructions that
came with range hood. NOTE: If range hood is already installed, replace the vent
system onto the makeup air switch duct and seal connections with vent clamps.
10" (25.4 cm) Round Makeup Air Switch Duct (From kit W10446917)
1. Disconnect power.
2. If range hood is installed, remove the vent system and its vent
covers and put them aside.
Install Makeup Air Switch Duct
Wall or Island Mount Range Hood Models
6" (15.2 cm) and 8" (20.3 cm) Round Makeup Air Switch Duct (From kits W10446915 and W10446916)
1. Disconnect power.
2. If range hood is installed, remove the vent system and its vent
covers and put them aside.
B
A
A. Vent covers B. Vent system C. Vent transition
B
A
A. Vent covers B. Vent system C. Vent transition
3. Install the makeup air switch duct to the vent transition and
seal connection with vent clamp. NOTE: The terminal box should be oriented to either the right
or left side of the hood for wiring access.
A
3. Install the makeup air switch duct to the vent transition and
seal connection with vent clamp. The terminal box cover should be to the front or to either side for wiring access.
C
A
D
A. Terminal box cover B. Airflow
C. Makeup air switch duct D. Vent transition
6
C
A. Terminal box cover B. Makeup air switch duct C. Vent transition
4. Install the range hood using the Installation Instructions that
came with range hood. NOTE: If range hood is already installed, replace the vent
system onto the makeup air switch duct and seal connections with vent clamps.
Under-Cabinet Mount Range Hood Models
D
3¼" x 10" (8.3 x 25.4 cm) Rectangular Makeup Air Switch Duct (From kit W10446914)
NOTE: The range hood must be mounted before the makeup air
switch duct is attached. Use the Installation Instructions that came with the range hood.
1. Disconnect power.
2. If range hood is installed, remove the vent system and put it
aside.
A
B
Install Motorized Damper
IMPORTANT: Observe all governing codes and ordinances. Proper location of the outside air intake is necessary to ensure
that the damper can reliably allow fresh air to enter the home. The following requirements for the location of the outside air intake must be met:
Outside air intake is to be located a minimum of 10 ft (3.05 m)
from combustion appliance vents, chimneys, plumbing stacks, and bathroom, laundry, or kitchen exhaust vents.
Outside air intake is to be placed high enough above grade to
prevent blockage from snow or other debris such as leaves, and at a minimum of 1 ft (30.5 cm) above grade.
The damper should be installed to draw air directly from
outdoors. Makeup air should not be drawn from crawl spaces, garages, attics, adjacent dwelling units, or any enclosed part of the building.
Install the motorized damper as shown. See the illustrations in “Typical Installations” in the “Location Requirements” section for reference.
A
B
B
C
A. Vent system B. Vent transition
3. Install the makeup air switch duct to the vent transition and
seal connection. The terminal box cover should be to the front for wiring access.
B
A
C
A. Terminal box cover B. Makeup air switch duct C. Vent transition
4. Install the vent system onto the makeup air switch duct and
seal connections. Finalize the installation of the range hood using the Installation Instructions that came with range hood.
E
F
A. Wall register B. Ducts C. 6" (15.2 cm) motorized damper
D. Wall/roof
E. Wall or roof cap F. A i r f l o w
Make Electrical Connection
WARNING
Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock.
To Remove and Install Motorized Damper Terminal Box Cover
1. Press in and lift up on the end of terminal box cover with wire
hole to remove cover.
2. To install terminal cover, place tab on solid end of cover into
small slot in motor mount, swing cover over motor and slip second tab into larger slot.
7
Make the Electrical Connection
1. Disconnect power.
2. Determine the location where the wiring conduit will be
routed through the ceiling or wall between the makeup air switch duct and the motorized damper.
3. Drill a hole at this location.
4. Locate the electrical terminal boxes in the makeup air switch
duct and the motorized damper. Remove the terminal box covers and set the covers and
screws aside.
5. Determine the knockouts in terminal boxes for motorized
damper, makeup air switch duct and house junction box that will be used.
Remove knockouts and install a ½" (12.7 mm) UL listed or CSA approved strain relief at each location.
6. Run separate wiring between the house junction box and the
terminal boxes for the motorized damper and the makeup air switch duct.
WARNING
10. Connect the white wire(s) from the motorized damper to the
house neutral white wire(s) using UL listed wire connectors. NOTE: The 10" (25.4 cm) Makeup Air Kit must be installed
with 2 motorized dampers. The lightest figure shown is the connection for the second motorized damper.
wall
green
black
black
House
white
green
10" (25.4 cm) Makeup air installation
neutral
House
ground
white
brown
House
ground
black
black
neutral
120VAC
yellow/ green
ground
House
House
line
House
Electrical Shock Hazard Disconnect power before servicing. Connect ground wire to green ground wire in terminal
box. Replace all parts and panels before operating. Failure to do so can result in death, fire, or
electrical shock.
7. Connect green (yellow/green) wires from makeup air switch
duct and motorized damper to house ground using UL listed wire connectors.
8. Connect brown wire from makeup air switch duct to the black
wire(s) from the motorized damper using UL listed wire connectors.
9. Connect black wire from makeup air switch duct to the house
line black wire using a UL listed wire connector.
Check Operation
Once the make up air switch duct and the motorized damper(s) are installed, the installer should confirm that the motorized damper opens and closes in conjunction with signals from the hood.
The motorized damper should close or be closed when
the range hood speed switch is Off or On at low speed.
The motorized damper should open when the range hood
speed switch is set at medium speed or higher.
A qualified HVAC contractor should also ensure the proper operation and venting of all combustion equipment in the home.
Makeup Air Kit Maintenance
Regular maintenance is necessary to ensure the proper operation of the makeup air system. Failure to conduct routine maintenance can reduce the ability of the damper to introduce fresh air into the home. Regular maintenance should include the following activities:
Maintain a clear opening at the outdoor end cap, keeping
snow, leaves or vegetation from building up at the end cap.
Clean or replace the interior filter(s) that serve to filter
fresh air before it enters the home.
During regular HVAC maintenance, have the mechanical
contractor inspect the damper system for proper operation.
8
WIRING DIAGRAM
Ground
(to house)
Neutral
(to house)
(for round 10" [25.4 cm] applications)
SE12R A
Activation microswitch
G
W
M
Motorized damper #2
Makeup air switch
duct terminal box
BK
M
Motorized damper
G
W
BK
(between motorized
damper and makeup air
switch duct terminal box)
Ground
(to house)
Neutral
(to house)
Line
COM
SWITCH OPERATION
Position N.C. - COM N.O. - COM
N.C.
N.O.
Function Voltage
Off
On
N/A
120 VAC 60 Hz
BK
BR
Y/G
Connections block
(to house)
BK
BR
Y/G
Line
Ground
(to house)
9
ASSISTANCE OR SERVICE
When calling for assistance or service, please know the purchase date and the complete model and serial number of your appliance. This information will help us to better respond to your request.
If you need replacement parts
If you need to order replacement parts, we recommend that you use only factory specified parts. Factory specified parts will fit right and work right because they are made with the same precision used to build every new appliance. To locate factory specified replacement parts in your area, call us or your nearest designated service center.
In the U.S.A.
Call the Whirlpool Customer eXperience Center toll free: 1-800-253-1301.
Our consultants provide assistance with:
Features and specifications on our full line of appliances.
Installation information.
Use and maintenance procedures.
Accessory and repair parts sales.
Specialized customer assistance (Spanish speaking, hearing
impaired, limited vision, etc.).
Referrals to local dealers, repair parts distributors and service
companies. Whirlpool designated service technicians are trained to fulfill the product warranty and provide after­warranty service, anywhere in the United States.
To locate the Whirlpool designated service company in your area, you can also look in your telephone directory Yellow Pages.
In Canada
Call the Whirlpool Canada LP Customer eXperience Centre toll free: 1-800-807-6777.
Our consultants provide assistance with:
Features and specifications on our full line of appliances.
Use and maintenance procedures.
Accessory and repair parts sales.
Referrals to local dealers, repair parts distributors, and
service companies. Whirlpool Canada LP designated service technicians are trained to fulfill the product warranty and provide after-warranty service, anywhere in Canada.
For further assistance
If you need further assistance, you can write to Whirlpool Canada LP with any questions or concerns at:
Customer eXperience Centre Whirlpool Canada LP 200 - 6750 Century Ave. Mississauga, Ontario L5N 0B7
Please include a daytime phone number in your correspondence.
For further assistance
If you need further assistance, you can write to Whirlpool Corporation with any questions or concerns at:
Whirlpool Brand Home Appliances Customer eXperience Center 553 Benson Road Benton Harbor, MI 49022-2692
Please include a daytime phone number in your correspondence.
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