Whirlpool of India Limited
SERVICE AND
PARTS MANUAL
GLOBAL NO FROST DOUBLE DOOR
REFRIGERATORS
2.0 Product specifications 4
3.0 Circuit diagram 7
4.0 Product dimensions 8
5.0 Packaging dimensions 9
6.0 Sealed system schematic layout 10
7.0 Trouble shooting -cooling system 11
7.1 Trouble shooting defrosting 12
8.10 Cabinet assembly parts diagram 13
SAPCODE MODEL DESCRIPTION
1.0 Safety precautions & warnings 2-3
8.11 Cabinet assembly parts list 14
8.20 Shelves part diagram 15
8.21 Shelves parts list 16
8.30 Freezer compartment parts diagram 17
8.31 Freezer compartment parts list 18
8.40 Control box parts diagram 19
8.41 Control box parts list 20
8.50 Compressor assembly parts diagram 21
8.51 Compressor assembly parts list 22
4428 S-04-GNF24E WO 220L QUICKCHILL ELITE – WHITE 4429 S-04-GNF26E WO 250L QUICKCHILL ELITE – WHITE 4440 S-04-GNF32E WO 285L QUICKCHILL ELITE – WHITE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
Date 10
Document No. WOI/GNF/100420021
th
april 2002 Subject to modification
Safety precautions and warnings:
Read all instructions be fo re usin g th is app lianc e in o rde r to
avoid risk of acciden t or pos sib le dam age.
W a rning / Cau tion Description of symbo ls
This symbol is intended
Warning
Caution
Do not plug multiple
electric appliances
into the same outlet.
This may cause abnormal
heating or fire hazard.
Prohibition
to a le rt th e u s e r to th e
possible death or injury.
This symbol is intended
to a le rt th e u s e r to th e
possible injury or damage.
Indicates prohibition
Do not disassemble
Do not contact
Adhere the instruction strictly
Unplug from the electrical outlet
Earth the appliance to avoid the risk
of an electric shock.
Warning
Do not disassemble
repair or alter.
It may cause fire or abnormal
operation which leads to injury.
Do not
disassemble
Do not bend the power cord
with excessive force or do
not have t h e p ower cord
pressure by heavy article.
This may cause fire.
Check the operating
environment
Do not install the
refrigerator in a humid
(with condensation)
location or an
unstable surface.
Be sure to ea rth. Pull the power p lug out for
exchanging the interior
lam of the refrigerator.
If earthling is not done, it will
cause break down and electric
shock.
Earth
It may cause electric shock
Unplug
Page 2
A
Caution
Do not store bottled food
or d rinks in the freez ing
compartment.
Bottles may explode
causing personal injury.
Prohibition
Do not put on top of the
refrigerator.
Opening or closing the
door may trigger the loose
items to slip & cause injury.
Do not store food in
unstable manner.
Opening the door ma y
trigger loose items to slip
& c a u se in ju ry.
Prohibitio n
When re placi ng electric
components, be sure to
use rated components.
Check the mo del, rated
voltage, rated current,
operating temperature etc.
of the component.
d
e
t
a
R
n
e
n
o
p
m
o
C
Do not store an yth in g
other than food in the
refrigerator.
Medical supplies, which
need to be under strict
temperature control, should
not be stored in the
refrigerator.
Prohibition
When servicing the
refrigerator c ompletely
remove dust or foreign
substances from the housin g,
electric connections etc.
This can protect against the
risk of fire hazard caused by
tracking and short circuit.
s
t
Prohibition
Please w ipe o ut foreign
materials of the metal
option of power plug
cleanly.
Use of it as it is may cause
fire.
fter servicing the refrigerato r
be sure to c h eck t he
compone nts are reassem bled
in a correct manner.
The service unit should be
res e mbled & r e turn to it s
original assembly state.
Check electrical ports for
the trace of moisture
penetration .
When the trace of moisture
penetration is detected,
insulation tapping.
Unplug
Page 3
2.0 Technical Specifications for 220L Elite Model
Dimensions Cooling agent
Height 1408mm Type -R134a
Width 550mm Quantity – 88Grams
Depth 625mm
Capacity 220L
Refrigerator compartment-150L
Freezer compartment-70L
Thermostat Cooling
Total – 220L
Switching values
Cut in Temperature
MID: -2.4 to -0.9 Deg.Cen,
WARM: 0.5 to 3.9 Deg.Cen
COLD:-3.9 to -7.3 Deg.Cen,
Electrical Connection
Switch off Temperature Voltage
Frequency- For every 8 hours. . Max. Voltage- 260V
Power consumption Min. Voltage- 160V
In 24 hours -1.36kwh
*With Control knobs in Mid Position
Compressor for service)
Type -QB66 of Matsushita
(Oil cooled Type)
Technical Specifications for 250L Elite Model
Dimensions Cooling agent
Height: 1550mm
Width: 550mm
Depth: 625mm Type R134a
Quantity 88Grams
Capacity-250L Thermostat Cooling
Refrigerator Compartment: 180L Cut in temperature
Freezer Compartment: 70L COLD:-7.3 to –3.9 Deg.Cen
Total : 250L MID :-0.8 to 0.8 Deg.Cen
WARM:2.8 to 6.2 Deg.Cen
Electrical Connection Voltage
Switch off Frequency: For every 8 hours. Maximum: 260V
Minimum: 160V
Power consumption
In 24 hours - 1.3383 Kwh.
*With control knobs in “Mid Position”
Compressor
Type: QB66 of Matsushita(Oil cooled type)
Technical Specifications for 285L Elite Model
Dimensions Cooling agent
Height: 1725mm
Width: 550mm
Depth: 625mm Type R134a
Quantity 88Grams
Capacity-285L Thermostat Cooling
Refrigerator Compartment: 215L Cut in temperature
Freezer Compartment: 70L COLD :-1.7 to 1.7 Deg.Cen
Total : 285L MID : 2.0 to 3.6 Deg.Cen
WARM : 2.8 to 6.2 Deg.Cen
Electrical Connection Voltage
Switch off Frequency: For every 8 hours. Maximum: 260V
Minimum : 160V
Power consumption
In 24 hours - 1.4392 Kwh.
*With control knobs in “Mid Position”
Compressor
Type: QB66 of Matsushita(Oil Cooled type)
4.0 Product Dimension
B
C
220 Liter
250 Liter
285 Liter
A
Height (A)
1395 mm
1537 mm
1662 mm
Width (B)
550 mm
550 mm
550 mm
Depth (C)
625 mm
625 mm
625 mm
Page 6
5.0 Packaging Dimensions :
B
C
220 Liter
250 Liter
285 Liter
Height (A)
1493 mm
1609 mm
1734 mm
A
Width (B)
628 mm
628 mm
628 mm
Depth (C)
695 mm
695 mm
695 mm
Page 7
6.0 Sealed System Schematic Layout :
Heat L o o p
(Foamed )
Evaporator
Condenser
(Foam ed in three sides.)
Drier
Compressor
Precooler
Page 8
7. Trouble shooting method
7.0 The refrigerator does not operate
Is the interior
light on when the door switch
is pushed?
Does the
compressor operate?
The compressor
is operated for more
than
30 Min. andthere is no
cooling
The compressor is
defective. The freezing
cycle has a problem.
Make sure that the
refrigerator is plugged
in at the wall outlet.
Make sure that the
thermostat is
electrically connected
Check the
defrost timer
Check the
PTC relay
Check the
over load
protector
Replace the defective
part
If the fan operates
when you push the
door switch,it is
normal(Replace if it is
defective)
Replace the defective
part
Check the
electrical connection
Check the
Condensor
The compressor
is defective
Check for
abnormalities
7.0. Trouble check for the cooling cycle :
Symptom
!
The EVAP c ools down and w arms
again.
The condenser warms in
!
proportion as the EVAP cools
The process continues to repeat.
!
!
The condenser is cold.
The EVAP is not cold.
!
The temperature of the compressor
!
is high.
!
No difference in temperatures
between suction pipe and
discharge pipe.
The temperature of the compressor
!
is maintained at room temperature.
The EVAP does not cool down.
!
.
Moistu r e in th e re fr ig e ra n t
cause the malfunction.
Foreign substances
hamper the cooling cycle.
The comp ressor
is defect iv e.
Sugg estionsCause
Replace th e refrigerant.
Locate the disturbed
section and
make repa irs.
Replace
the compressor.
!
Frost on the suction pipe.
The condenser is overheated.
!
The r ef rig e r at io n in t h e EVAP is
!
not efficient.
!
The condenser is cold.
The comp ressor surface
!
temperature is high.
The refrigerator is not easily get
!
cooled.
T o much refrigerant.
Re frig eran t lic k s
(Sligh t r)efrigerant
leakage causes partial
cooling with
frost on the EVA P
Replace th e refrigerant.
After welding the
licked pa rts ,
replace the refrigerant.
Page 9
7.1 Defrosting mechanism does not work :
Chec k that the defrost timer
operates properly
No
Replace the defrost timer
Yes
Check the temperature fuse
No
Replace the temperature fuse
Yes
Check the bimetal thermometer
No
Replace the bimetal thermometer
Yes
Check the defrost heater
No
Replace the defrost heater
7.2 Defrosting mechanism does not work :
Does not cooling fan operate?
No
!
Check the
Check the door switch
!
cooling fan motor
Is the freezer defrosted normally?
Yes
Is the door close properly?
Yes
Is the door stopper hinge normal?
Yes
Is to o muc h food st ore d i n
the freezer compartment?
No
No
No
No
Defro s t timer
!
T em perature fuse / Bimetal
!
thermometer
Defrost heater
!
!
Check the do or gask et is
properly sealed, check for
the damage gaske t.
!
Correct or readjust the door
stopper hinge.
Tightly cover stored ice cubes.
!
Tightly cover stored frozen food.
!
Distribute food evenly in
!
the com par tment.
Page 10
8.11 CABINET ASSEMBLY PARTS
SL_NO Part_No description 4428 4429 4440
1
A2015002000 KIT CAB BODY ASSY 285 WHITE PREPAINTED 1
1
A2039562000 KIT- CAB BODY ASSY-250L,PREPAINTED WHITE 1
1
A2039572000 KIT-CAB BODY ASSY-220L,PREPAINTED WHITE 1
3
A201416000G HINGE ASSY-TOP 1 1 1
5
A201107200B FILLER- WRAPPER CORNER- WHITE 2 2 2
6
A2035500000 SWITCH ROCKER ARM, NC- ESBEE 1 1 1
7
A2080632000 DOOR ASSEMBLY FC (FIP) 2G - WHITE 1 1 1
8
A2080452000 END CAP FC-TOP, WHITE 1 1 1
9
A2080462000 END CAP - FC BOTTOM, WHITE 1 1 1
12
A201697000A GASKET DOOR FC 1 1 1
13
A2110182000 SUB ASSY - CENTRE HINGE, WHITE 1 1 1
14
A2013560000 SCREW- HEX WASHER HEAD 13 10 10
15
A201156200D STOP - DOOR ,FC- RH SWING- WHITE 1 1 1
17
A201155200F DETENT- DOOR STOP, WHITE 1 1 1
18
9400140000 HOLE PLUG 1 1 1
20
A2080602000 DOOR ASSEMBLY RC (FIP) 220L 2G - WHITE 1
20
A2080612000 DOOR ASSEMBLY RC (FIP) 250L 2G-WHITE 1
20
A2080622000 DOOR ASSEMBLY RC (FIP) 285L 2G - WHITE 1
21
A2080472000 END CAP - RC TOP, WHITE 1 1 1
22
A201698000A GASKET DOOR RC-285L 1
22
A201699000A GASKET DOOR RC-250L 1
22
A201700000A GASKET DOOR RC-220L 1
23
A201368000E STOP- DOOR- RC 1 1 1
25
A2080472000 END CAP - RC TOP, WHITE 1 1 1
26
A2017410000 HINGE SUB ASSY, BOTTOM - 2G 1 1 1
27
A201361000B SCREW- PHILIPS PAN HEAD 16 16 9
29
2150304000 ROLLER BACK 2 2 2
31
A2015670000 RIVET- AXLE, ZINC 2 2 2
35
A2010870000 SLEEVE- HINGE 2 2 2
36
A2019930000 ASSY, PLATE - LEVELER - 2G 1 1 1
37
A2036320000 USE & CARE GUIDE-Eng/Fren/Arabic 1 1 1
38
A201610000D HOLE PLUG SLEEVE HINGE, WHITE 2 2 2
39
A2010870000 SLEEVE- HINGE 2 2 2
8.21 SHELVES PARTS
SL_NO Part_No description 4428 4429 4440
42
A201224000E PAN CHILLER- 220/250L 1 1
42
A201012000A PAN CHILLER 285L 1
44
A201071000E SHELF - QUICK FREEZE 1 1 1
45
A201069000G DOOR -QUICK FREEZER 1 1 1
46
A201247000C SHELF - RC, WIRE 2 2 2
47
A201243000A SHELF - BACK, TRIPLE 1 1 1
48
A201242000B SHELF - FRONT ,TRIPLE WIRE 1 1 1
49
A201036000J COVER -CRISPER 1 1
50
A201207000H COVER -CRISPER 1
51
A201178000B SLIDE, HUMIDITY CONTROL BLUE 1 1 1
52
A201391000C SHELF- FLIP UP 3 3 3
53
A201331000C TRAY-ICE 2 2 2
54
A201034000E TRIVET, FC 1 1 1
55
A201068000J FREEZER FLOOR-INTEGERATED, HIPS 1 1 1
56
A201001000G TRIVET- RC, SHALLOW 1 1 1
56
A201232000E DOOR TRIVET- MIDDLE, RC- CLEAR 1 1
57
A201391000C SHELF- FLIP UP 3 3 3
58
A201139000A TRAY - EGG 2 2 2
60
A203521000A RETAINER, BOTTLE, 220/250L-BLUE 1 2
60
A201671000B RETAINER- BOTTLE, 285L BLUE 1
61
A201008000G TRIVET- RC- DEEP 1 1 1
62
A201608000A ICE BUCKET ASSLY NEW GRAPHICS 1 1 1
8.31 FREEZER COMP. ASSY. PARTS LIST
SL_NO Part_No description 4428 4429 4440
65
A2013780000 SOUND DEADENING- EVAPORATOR 1 1 1
66
97918330000 BI-METAL CLIP 1 1 1
67
A201476000A WEDGE ,EVAP MOUNTING- LH 1 1 1
68
A201475000D WEDGE ,EVAP MOUNTING- RH 1 1 1
69
A201703000C EVAPORATOR ASSY - MATSUSHITA 1 1 1
70
A201064000B DEFROST HEATER 1 1 1
71
A2014770000 CLIP-DEFROST HEATER 2 2 2
72
A2017490000 FAN MOTOR-MI, ENCAPSULATED 1 1 1
73
A201179000C BLADE -FAN, EVAPORATOR 1 1 1
74
5319330000 GROMMET FAN MTG 2 2 2
75
A201493000H COVER EVAP, FRONT 1 1 1
76
A201495000C KNOB -FREEZER CONTROL 1 1
77
A2012550000 GASKET- EVAPORATOR COVER,BOTTOM 1 1 1
78
A2013560000 SCREW- HEX WASHER HEAD 13 10 10
79
A201164000A GASKET- EVAP COVER ,SIDE 2 2 2
80
A2011630000 GASKET -EVAP COVER ,TOP 1 1 1
82
A203556000E WIRING ASSY- CABINET- 220L, DOMESTIC 1
82
A203558000D WIRING ASSY- CABINET 250/285L 1 1
87
A2016360000 BODY- AIR DIFFUSER, FRONT 1 1
87
A2035250000 BODY- AIR DIFFUSER, FRONT- 250L 1
88 A201115 GASKET- AIR SEPERATOR, TOP 1
89
A2011160000 GASKET- AIR SEPERATOR, BOTTOM 1
8.41 CONTROL BOX ASSY. PARTS LIST
SL_NO Part_No description 4428 4429 4440
90
A2016940000 THERMOSTAT WT ASSY -285L, SIEBE 1
90
A2016950000 THERMOSTAT WT ASSY -250L, SIEBE 1
90
A2016960000 THERMOSTAT WT ASSY -220L, SIEBE 1
91
A203569000C WIRING ASSY- CONTROL BOX- BAT 1 1 1
92
A203564000B DEFROST TIMER, 8 HRS- 7 MIN (BAT) 1 1 1
93
A201346000D BULB, E14, 220V 1 1 1
94
A2014490000 SOCKET ASSY- LIGHT 1 1 1
95
A2098000000 CONTROL BOX ASSY, 220L 2G, DUBAI 1
95
A2098090000 CONTROL BOX ASSEMBLY- 285L 2G, DUBAI 1
95
A2098060000 CONTROL BOX ASSY- 250L 2G, DUBAI 1
98
A2035880000 AIR DIFFUSER- REAR- 250/285L 1 1 1
99
A2035250000 BODY- AIR DIFFUSER, FRONT- 250L 1
99
A2016360000 BODY- AIR DIFFUSER, FRONT 1 1
100
A201039000F COVER - AIR DIFFUSER 1 1 1
101
A201037000A LIGHT LENS 1 1 1
103
A2013550000 SCREW- HEX HEAD, HI-LO SEMS 2 2 2
104
A201616000A SHIELD, ELECTRICAL LIGHT 1 1 1
105
A201361000B SCREW- PHILIPS PAN HEAD 16 16 9
106
A201377000A SCREW -HEX WASHER HEAD 2 4 6
107
A201437000A PUSHNUT 1 1 1
108
A201471000A FOIL- CONTROL BOX 1 1 1
109
A201492000B COVER EVAP, BACK 1 1 1
110
A201566000A DAMPER, FREEZER CONTROL- 220/250L 1 1
110
A201494000C DAMPER -FREEZER CONTROL 1
111
A2016380000 GROMMET SOUND DEADENING- BACK 4 4 4
112
A2016370000 GROMMET SOUND DEADENING- FRONT 2 2 2
8.51 COMPRESSOR ASSY. PARTS LIST
SL_NO Part_No description 4428 4429 4440
113
A2035890000 COMPRESSOR MATSUSHITA, QB66 1 1 1
115
A2017010000 WIRE ASSY UNIT INTMD, HK P.CORD, MSHITA 1 1 1
116
A201105000B GROMMET- COMPRESSOR 4 4 4
117
A201441000A SHIM-MOUNTING CLIP COMPRESSOR 8 8 8
118
A201435000A CLIP-COMPRESSOR MOUNTING 4 4 4
122
A203583000B TRAY- EVAPORATING, QB66 (MATSUSHITA) 1 1 1
123
A201030000E COVER - UNIT- MTG 1 1 1
131
A2111570000 LABEL WIRING DIAGR,220/250/285,SL/B'DESH 1 1 1
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