Whirlpool GJC3034HP5 Installation Guide

Installation Instructions
Electric Built-in Ceramic Cooktops
15" (38.1 cm), 30" (76.2 cm) and 36" (91.4 cm)
IMPORTANT: Read and save these instructions.
IMPORTANT: Installer: Leave Installation
Instructions with the homeowner. Homeowner: Keep Installation Instructions for future reference. Save Installation Instructions for local electrical inspector’s use.
Write down the model and serial numbers before installing cooktop.
Both numbers are on the model/serial rating plate, located on the underside of the cooktop burner box.
Model #___________________________ Serial # ___________________________
Part No.8285316

Before you start...

Your safety and the safety of others are very important.
We have provided many impor tant safety messages in this manual and on your appliance.Always read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING”. These words mean:
DANGER
You can be killed or seriously injured if you don’t immediatel follow instructions.
WARNING
You can be killed or seriously injured if you don’t follow instructions.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
Proper installation is your responsibility. Make sure you have everything for correct installation. It is the responsibility of the installer to comply with the installation clearances specified in these instructions.
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To eliminate the risk of burns by reaching over heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5 inches (12.7 cm) beyond the bottom of the cabinets.
Cooktop installed over oven installation: Only certain specified
cooktop and oven models are approved for cooktop over oven installations. Cooktops approved for this type of installation will have an approval label located on the outside of the burner box. If you do not find this label, contact your dealer to confirm that cooktop is approved.The label on the bottom of your cooktop lists the cooktop and oven combinations that are approved for this type of installation.
Ovens approved for this type of installation will have an approval label located on top of oven.If you do not find this label, contact dealer to confirm that oven is approved. Refer to oven manufacturer’s Installation Instructions for approval for built-under use and proper cutout dimensions.
When installing cooktop over a built­under oven, Do not fasten cooktop to
countertop with clamps. Cooktop then will be easy to remove if servicing is ever necessary.
Check location where cooktop will be installed.The location should be away from strong draft areas, such as windows, doors and strong heating vents or fans. The cooktop should be located for convenient use in the kitchen.
Grounded electrical supply is required. See “Electrical requirements,” Page 4.
Important: Observe all governing codes and ordinances.
When installing a cooktop under existing cabinets and the installation does not meet the minimum cabinet clearances, install a range hood above the cooktop to avoid burn hazards.
Countertop opening dimensions that are shown must be used. Given dimensions are minimum clearances and provide required 0" (0 cm) clearance.
New installations — Use minimum dimensions given.
It is the customer’s responsibility: To contact a qualified electrical
installer. To assure that the electrical
installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 — latest edition**, or CSA Standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No. 0-M91 - latest edition *** and all local codes and ordinances.
Copies of the standards listed may be obtained from:
*National Fire Protection Association
Batterymarch Park Quincy, Massachusetts 02269
** CSA International
8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575

Tools needed for installation:

ruler or tape measure
2
flat-blade screwdriver
pliers
pencil
Product
30" (76.2 cm) or 36" (91.4 cm) width
dimensions
21" (53.3 cm)
depth
15"
(38.1 cm)
21-5/16"
(54.1 cm)
depth
burner box height
3/4" (1.9 cm)
both sides
2-7/8" (7.3 cm)
21-5/16"
(54.1 cm)
depth

Cutout dimensions/requirements

rear of cabinet or rear wall under countertop
KECC051 series only
back edge of cutout
11/16" (1.7 cm) min.
See NOTE* for minimum clearances.
30" (76.2 cm) or
36" (91.4 cm) width
combustible area
above
countertop
2-7/8" (7.3 cm)
burner box
height
3/4" (1.9 cm) both sides
2-7/8" (7.3 cm)
burner box
height
13" (33 cm) recommended upper cabinet depth
18" (45.7 cm) min.
clearance upper
cabinet to countertop
within minimum
clearances to cooktop
Do not seal cooktop to countertop.
Note: 24" (61 cm) min. clearance if bottom
*
of wood or metal cabinet is protected by not less than 1/4" (0.6 cm) flame retardant millboard covered with not less than No. 28 MSG sheet steel, 0.015" (0.04 cm) stainless steel, or 0.024"(0.06 cm) aluminum or 0.020" (0.05 cm) copper.
30" (76.2 cm) min. clearance between top of cooking platform and bottom of unprotected wood or metal cabinet.
Illustration dimensions
Cooktop width
15" 14-1/2" 15" 1-1/2" max
(38.1 cm) (36.6 cm) (38.1 cm) (3.8 cm)
30" 29-1/2" 30"
(76.2 cm) (75 cm) (76.2 cm)
36" 35-1/2" 36"
(91.4 cm) (90.2 cm) (91.4 cm)

— —
20-1/2" 2" min. (5.1 cm)
Junction box, or outlet – 12" (30.5 cm) min. from bottom of countertop. 10" (25.4 cm) from right side of cabinet.
1" (2.5 cm) min. distance to
nearest left and right side
combustible surface above
(52 cm)
cooktop.
Important note on base cabinet construction: After making the
countertop cutout, some installations may require notching down the base cabinet side walls to clear the burner box.To avoid this modification, use a base cabinet having sidewalls wider than the cutout.
Note: If cabinet has a drawer, a 3" (7.5 cm) depth clearance from the countertop to the top of the drawer (or other obstruction) in base cabinet is required.
3

Electrical requirements

If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path and wire gauge are in accordance with local codes.
Do Not ground to a gas pipe. Check with a qualified electrician if
you are not sure the cooktop is properly grounded.
Do Not have a fuse in the neutral or ground circuit.
This cooktop must be connected to a metal permanent wiring system.
IMPORTANT: Save Installation Instructions for
electrical inspector’s use.
A.A three-wire or four-wire, single
phase, 240-volt, 60-Hz, AC-only electrical supply is required on a separate, 40-ampere circuit (note: the KECC051 series requires a 20 ampere circuit), fused on both sides of the line. A time-delay fuse or circuit breaker is recommended.The fuse size must not exceed the circuit rating of the appliance specified on the model/serial rating plate located on the bottom of the cooktop.
D.Locate the junction box to allow
as much slack as possible between the junction box and the cooktop so that the cooktop can be moved if servicing is ever necessary.Do Not cut the conduit.
E.A U.L.- or CSA-listed conduit
connector must be provided at each end of the power supply cable (at the cooktop and at the junction box.)
F. If the house has aluminum wiring,
follow the procedure below: a.) Connect the aluminum wiring to the
copper wire by using special connectors designed and Underwriters Laboritories-listed for joining copper to aluminum. Follow the electrical connector manufacturer’s recommended procedure.
b.) Aluminum/copper connection must
conform with local codes and industry-accepted wiring practices.
Copies of the standards listed above may be obtained from:
*National Fire Protection Association
Batterymarch Park Quincy, Massachusetts 02269
** CSA International
8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575
For all models except KECC051 seri es:
WARNING
Electrical Shock Hazard
Turn power supply off before connecting wires.
Use 8-gauge solid copper wire. Electrically ground cooktop. Failure to follow these instructions
can result in death, fire, or electrical shock.
This cooktop must be connected to a grounded, metallic permanent wiring system or a ground connector should be connected to the ground terminal or wire lead on the cooktop.
This cooktop is manufactured with a frame connected, green or bare ground wire. Connect the cooktop cable to the junction box through the U.L.- or CSA­listed conduit connector.Complete electrical connection according to local codes and ordinances.
For all cooktop models with three-wire cable from the cooktop:
B.Wire sizes and connections
must conform to the requirements of the National Electrical Code ANSI/NFPA 70 – latest edition*, or CSA Standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No. 0-M91 - latest edition** and all local codes and ordinances.
C.The cooktop should be
connected directly to the fused disconnect or circuit breaker box through flexible, armored or non­metallic sheathed, copper cable.The flexible, armored cable extending from the fuse box or circuit breaker box should be connected directly to the junction box.
4

Electrical connection

For model KECC051 series only:
WARNING
Electrical Shock Hazard
Turn power supply off before connecting wires.
Use 12-gauge solid copper wire. Electrically ground cooktop. Failure to follow these instructions
can result in death, fire, or electrical shock.
A.Where local codes Do Not
permit connecting the frame-ground conductor to the neutral (white) junction box wire. (Used for Canadian installations):
4-wire cable from power supply
red wires
bare or green wires
3-wire cable from cooktop
Ungrounded neutral
Figure 1
1. Disconnect power supply.
junction box
white wire
twist-on connector
black wires
U.L.- or CSA- listed conduit connector
2. Connect the flexible, armored cable
from the cooktop to the junction box using a U.L.- or CSA-listed conduit connector.Tighten screws on conduit connector.
3. Connect the two black wires together; then connect the two red wires together using twist-on connector.(See Figure 1.)
4. Connect the green or bare ground wire from the cooktop cable to the grounded wire in the junction box or other grounded connector using twist-on connector.
5. Put a twist-on connector on end of white wire. Do Not connect bare
ground wire to neutral (white) wire in junction box.
B.Where local codes permit
connecting the frame-ground conductor to the neutral (white) junction box wire. (Not used for Canadian installations):
3-wire cable from power supply
red wires
white wire
bare or green wire
3-wire cable from cooktop
Grounded neutral
Figure 2
1. Follow steps 1 and 2 from “A” above.
2. Connect the bare cooktop wire with
the white wire; the two red wires together; and the two black wires together using twist-on connectors. (See Figure 2.)
junction box
twist-on connectors
black wires
U.L.- or CSA- listed conduit connector
For all cooktop models with four-wire cable from the cooktop. (These cooktops are manufactured with white [neutral] power supply wire and a cabinet-connected bare ground wire factory-crimped together.):
A.Where local codes Do Not
permit connecting the frame-ground conductor to the neutral (white) junction box wire: (Used for Canadian installations):
4-wire cable from power supply
red wires
bare or green wires
4-wire cable from cooktop
Ungrounded neutral
Figure 3
1. Disconnect power supply.
2. Connect the flexible, armored cable
from the cooktop to the junction box using a U.L.- or C.S.A.-listed conduit connector.Tighten screws on conduit connector.
3. Connect the two black wires together; then connect the two red wires together using twist-on connectors. (See Figure 3.)
4. Separate the factory-crimped bare and white cooktop cable wires.
5. Connect the two white wires together using twist-on connectors.
6. Connect the bare ground wire from the cooktop cable to the grounded wire in the junction box or other grounded connector using twist-on connector.(See Figure 3.)
Do Not connect bare ground wire to neutral (white) wire in junction box.
junction box
white wires
twist-on connector
black wires
U.L.- or CSA- listed conduit connector
B.Where local codes permit
connecting the frame-ground conductor to the neutral (white) junction box wire. (Not used for Canadian installations):
3-wire cable from
junction box
red wires
white wire
white and bare grounding oven cable wires — factory crimped
4-wire cable from cooktop
Grounded neutral
1. Follow steps 1 and 2 from “A” above.
2. Connect the two black wires
together; the two red wires together; and the factory-crimped bare and white cooktop cable wires to the white (neutral) wire in the junction box using twist-on connectors.(See Figure 4.)
C.
permit connecting the frame-ground conductor to the neutral (white) junction box wire:
1. Follow steps 1 and 2 from “A” above.
2. Connect the two black wires together
3. Separate the factory-crimped bare
4. Connect the two white wires together
5. Connect the bare ground wire from
Where local codes Do Not
and the two red wires together. and white cooktop cable wires. using twist-on connectors. the cooktop cable to a grounded wire
in the junction box or other grounded connector using twist-on connector. (See Figure 3.)
Do Not connect bare ground wire to neutral (white) wire in junction box.
power supply
Figure 4
black wires
U.L.- or CSA­listed conduit connector
5
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