Whirlpool FL 5085/A Service Manual

SERVICE
Model FL 5085/A Version 8570 508 10770 Page
Whirlpool Europe Customer Services
FL 5085/A
Service Manual
Washing machine Frontloader FL 5085/A
Technical data 2 - 3
Spare part list 4
Exploded view 5 - 6
Wiring diagram 7
Circuit diagram 8
Program chart 9 - 14
Family SC1
This documentation is only intended for qualified technicians who are aware of the respec­tive safety regulations. Date: 28.07.2003 Subject to modification Document-No.: 4812 712 19921
28.07.2003 / Page 2 FL 5085/A Whirlpool Europe Doc. No: 4812 712 19921 8570 508 10770 Customer Service
Technical data
SERVICE
Dimensions
Height 85 cm Width 59.5 cm Depth 54 cm
Weight
Net weight ~67 kg With package ~71 kg
Main Connection
Voltage 230 V ± 10% Frequency 50 Hz Power consumption ~2.3 kW Fuse rating 10 A
Drum
Volume 42 l Wash spin 54 rpm Ramp speed 95 rpm Speed spinning max. 840 rpm
Capacity of dry laundry
Cotton/coloured 5 kg Cotton rapid 3 kg Cotton short 3 kg Easy care 2.5 kg Easy care rapid 1.5 kg Easy care short 2.5 kg Delicate 1.5 kg Wool 1 kg Handwash/Silk 1 kg
Pressostat
Nominal currents
Contacts 11 - 12 4 (4) A 11 - 14 16 (4) A 11 - 16 1 (1) A
Door lock
Kind of switch Switch with PTC heater
of Bimetal
Type BP P/5 - R Nominal voltage 230 V
Nominal current: Contact 4 - 5 16 (4) A
Lock time 6’’ Unlock time 180’’
Heating element
Kind of heating Tubularheating element
with NTC - sensor Nominal voltage 230 +10%, -15% V Nominal power 2050 W ± 5% Resistance (20 ˚C) 23.9 Ω± 5% Thermo-fuse (switch OFF temperature) 152 ˚C Leakage current (<99 ˚C) <0.8 mA
NTC sensor
Class of protection II Resistance NTC :
0˚C 35.9 kΩ ± 5.8% 30˚C 9.8 kΩ ± 3.7% 40˚C 6.6 kΩ ± 3.1% 50˚C 4.6 kΩ ± 2.6% 60˚C 3.2 kΩ ± 2.0% 70˚C 2.3 kΩ ± 2.5% 95˚C 1.1 kΩ ± 3.7%
Kind of switch 1-level pressoswitch
with overflow contact Type B1-205 Nominal voltage 230 V
Water Level
Level 1 (11 - 12, 14) Switching point 50 ± 5 mmWc Switching back point 30 ± 5 mmWc
Overflow (11 - 16) 300 ± 20 mmWc Water level based
to drum 80 ± 10 mm
Inlet valve
Kind of valve 1-way valve for cold
water, electrical connection with Rast 2.5
Water temperature <60 ˚C Rated flow >1 bar 8 l/min ± 15% Pressure range 0,2 - 10 bar Nominal voltage 220 - 240 V Frequency 50 Hz Nominal current 35 mA Nominal power 7.7 W ± 10% Nominal resistance 3.8 kΩ± 10%
SERVICE
Technical data
Whirlpool Europe FL 5085/A 28.07.2003 / Page 3 Customer Service 8570 508 10770 Doc. No: 4812 712 19921
Drain pump (synchronous)
Nominal Voltage 230 V Nominal/max. current 0.3/0.5 A Nominal power 35 W Frequency 50 Hz Resistor (coil) (20 ˚C) 162 Motor protection Thermal-fuse Capacity (0.55 - 1.0 m) 20 ± 2 l/min Position of draining hose outlet min. 0.55 m
max. 1.0 m
Program timer
Type SC1 - 3330 Timer basic 4619 710 67588 Timer programmed 4619 753 00211 Nominal voltage 230 V Frequency 50 Hz
Program
Positions 32
Main switch
Type 1DLF1006 Nominal voltage 250 V Nominal current 16 (5) A Poles 2 Functionality Normally opened Connection in RAST 5 6.3 pins Connection lamp 2.8 pins
Pilot lamp
Nominal voltage 230 V
Option switch
Nominal voltage 5 V DC Nominal current 1 mA Poles 1 Functionality Normally opened Connection RAST 2.5
Temperature/spin speed selector
Motor
Type MCA 45/64 - 148/
TAT 1
Belt ratio i = 1:15.91
Resistance contacts (20 ˚C)
Stator (full field) 2.07 Ω ± 7% Stator (tapped field) 1.32 Ω ± 7% Rotor 2.00 Ω ± 7% Tachogenerator 67.80 Ω ± 7%
Input power (at 230 V AC)
Washing 250 W ± 7% Rinsing 310 W ± 7% Spinning 380 W ± 10%
Radio interference supression
Rated voltage 90 - 250 V Rated current 16 A Frequency 50/60 HZ Nominal capacity 470 nF X1 + 2 x 22 nF Y
Positions 7 Nominal voltage 5 V DC Nominal current 1 mA Poles 1 Connection RAST 2.5 Value of resistors ± 5%: 5 - 6 Position 1 <10
Position 2 0.68 k Position 3 1.10 k Position 4 1.80 k Position 5 2.70 k Position 6 3.60 k Position 7 4.70 k
Push button switch
ON/OFF SM Rapid OPT. 1 Rinse intensive OPT. 2 Rinse stop OPT. 3
28.07.2003 / Page 4 FL 5085/A Whirlpool Europe Doc. No: 4812 712 19921 8570 508 10770 Customer Service
Spare part list
Model FL 5085/A Service No. 857050810770 Version 857050810770
SERVICE
Pos. No. 12NC Code Description
001 0 4812 440 10893 Cabinet + feet TATRY GW 011 0 4812 462 48077 Foot adjustable 013 0 4812 462 48078 Foot fix 021 0 4812 440 10888 Front,panel GW 024 0 4819 440 19897 Panel, rear
025 0 4812 404 38636 Support control board VBL 025 1 4812 452 19849 Holder Frontpanel 030 0 4812 440 10846 Table top WH VBL GW 034 2 4819 492 68458 Fastener 034 3 4819 532 68243 Bushing
040 0 4819 417 19232 Hinge 053 0 4812 440 89053 Plinth GW 061 0 4819 466 89453 Counter weight ,top 061 1 4819 466 89454 Counter weight ,bottom 080 0 4812 492 38386 Spring,suspens.
081 0 4812 466 48093 Friction plate 083 1 4819 462 38925 Friction plate 084 0 4819 462 48049 Silent bloc 086 0 4819 401 18607 Clamp bushing 110 0 4812 498 78299 Handle WH GW
130 0 4812 417 38019 Lock GW 130 1 4819 535 38062 Shaft Hook 141 0 4819 450 69519 Door glass 143 0 4812 440 10894 Door cpl. WH VBL GW 143 1 4812 440 10847 Glassdoor frame WH VBL GW
Pos. No. 12NC Code Description
620 3 4819 410 28998 Switch options 621 0 4812 276 18276 Switch ON/OFF 622 0 4812 273 48002 Selector Temp./Spin 630 0 4819 276 18416 Door lock 701 0 4819 530 29034 Hose, inlet
702 0 4812 530 29128 Hose dispenser/valve 707 0 4812 526 48033 Nozzle Distribution 4 707 1 4812 526 48028 Nozzle 708 1 4812 530 48358 Bend dispenser/tub 711 0 4812 418 68294 Detergent disp. GW
712 0 4812 418 68295 Drawer VBL GW 713 0 4812 418 89019 Flap Detergent Cont. GW 717 0 4812 321 38022 Bowden cable 717 1 4812 321 38013 Lever , Nozzle 717 2 4812 321 38012 Holder,adjust.
717 3 4812 278 88018 Slide 717 5 4812 233 18003 Cam 4 C. incl. adapter WH 718 0 4812 526 48168 Siphon GW 718 1 4812 418 89022 Separator 4ch 753 1 4819 418 68234 Chamber,air
754 0 4819 526 48255 Drainhose inner Tub/Pump 754 1 4812 530 28832 Lock eco 781 0 4819 530 29035 Hose,draining 783 0 4819 530 29036 Hose pressostat 787 0 4812 530 29129 Steam hose
144 0 4812 532 28943 Frame,door glas GW 144 1 4819 466 89077 Plate door frame 190 0 4819 468 18344 Door bellow 190 1 4819 492 38119 Strap porthole seal 190 2 4819 492 68515 Strap porthole seal
200 0 4812 418 18411 Tub 201 0 4812 464 48165 Bottom Tub cpl. 201 1 4819 532 88052 Ring 210 0 4812 535 78064 Crosspiece,drum 220 1 4812 418 18413 Drum cpl.
228 0 4812 418 18212 Plate 271 0 4812 358 18158 Belt 272 0 4812 528 88102 Pulley 292 0 4819 466 69797 Gasket 301 0 4812 452 13647 Control panel FL 5085/A GW
331 0 4812 414 58238 Knob,timer VBL GW 332 0 4812 513 18132 Push button WH VBL GW 335 0 4812 414 58235 Knob thermostat WH VBL GW 336 0 4812 414 58236 Knob,potentiom. 800 GW 339 0 4812 233 18006 Adapter f. Knob
351 0 4812 124 98001 Lamp mains 401 0 4812 361 58358 Motor MCA 45/64, 800 421 0 4812 121 18142 Interf.filter 1,00 µ F 430 0 4812 360 18527 Pump,draining with Protector 451 0 4812 259 28835 Heating element 2050 W, 230 V
794 5 4812 530 58098 Gasket Airtrap 900 0 4812 255 18205 Holder Pressostat 901 0 4819 401 18529 Clamp,hose 901 1 4819 401 18174 Clamp,hose 25-45 mm 901 2 4812 401 18501 Clamp,hose 19.2 mm
901 3 4819 401 18882 Clamp 901 6 4819 401 18436 Clamp,hose 902 1 4812 255 18204 Holder Hose outlet 910 6 4819 502 38005 Screw 912 2 4819 310 38685 Set screw
914 0 4812 505 18371 Nut M 12 931 0 4819 492 38138 Spring,suspens. 932 0 4819 492 68666 Spring 932 5 4812 492 38359 Spring , Nozzle 941 0 4819 903 00802 Bearing,ball 6204-2ZR
941 1 4812 520 28001 Bearing,ball 6205 2Z C3 951 0 4812 530 58097 Shaft seal 800-1000 990 0 4819 310 39124 Mounting kit ,weight top 990 1 4819 310 38684 Mounting kit ,weight bottom 990 2 4819 310 39099 Accessories CROSSPIECE
490 0 4819 321 18136 Cable,mains 2m SA 491 0 4812 321 28367 Strain relief 502 0 4812 282 19333 Timer SC1 progr. 825 MP 3330 572 0 4812 271 28506 Valve,magnet single 583 0 4812 271 28507 Pressostat
SERVICE
Exploded view
Whirlpool Europe FL 5085/A 28.07.2003 / Page 5 Customer Service 8570 508 10770 Doc. No: 4812 712 19921
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