Whirlpool ADP 4540 WH Service Manual
SERVICE
Model ADP 4540 WH
Version 8511 771 10810 Page
Whirlpool Europe
Customer Services
ADP 4540 WH
Service Manual
Dishwasher
ADP 4540 WH
Technical data 2 - 4
Spare part list 5 - 6
Exploded view 7 - 8
Circuit diagram 9
Program diagram 10
Text/Legend 11 - 16
Family WRC - EBL
LOW 5
This documentation is only intended for qualified technicians who are aware of the respective safety regulations.
Date: 13.02.2004 Subject to modification
Document-No.: 4812 718 19722
13.02.2004 / Page 2 ADP 4540 WH Whirlpool Europe
Doc. No: 4812 718 19722 8511 771 10810 Customer Service
Technical data
SERVICE
Dimension
Height 85.0 cm
Width 59.7 cm
Depth 59.6 cm
Weight 56 kg
Electronic boards
Service boards see spare part list
Serial boards see on the boards itself
Programmed control board and programing of
version, see „Board Service“ and „DATA“on rating
plate of inner door:
UCB 706801
Data set 706791
Basic UCB, not programmed
see on the board itself 4619 724 74011
Succession of programs
Programs see program diagram
Succession P1a-P3a-P5a-P6a-P7a
Water Volume at permanent spray system
Water Volume Level
Regeneration 0.3 l 15 mm
Back rinse 3x 1.0 l 60 mm
Prewash 4.8 l 120 mm
Main wash 4.2 l 118 mm
Intermediate rinse 1 4.2 l 118 mm
Intermediate rinse 2 4.2 l 118 mm
Clear rinse 4.2 l 118 mm
Safety/ overflow 8.5 l 141 mm
Measuring the level
Remove the coarse sieve, put in a measuring
meter into the sump, measure the hight of the
water level.
Detergent max.
Pre-wash 10 cm
Main-wash 40 cm
Rinse aid 135 cm
6 Dosage steps 1 - 6 ml
3
3
3
Datas Energy Label
Reference program P5a
Energy Performance A
Cleaning Performance A
Drying Performance A
Program information
Start indicator
All programs will be locked after start. Changing
the program or finishing the program will be
possible only after pressing the start button for
longer then 1.5 sec. (Break by customer)
A switching off the appliance or unplug the
appliance for a while, this will frozen the program
step and later on, the program continuos on the
same position.
Exception: Switching off the appliance or unplug
the appliance during the drying phase, this will lead
directly to the end of the program.
Water softener
Saltcontainer 2 kg
Resin container 700 cm
Regeneration dosage 300 cm
Water pressure
Inlet pressure 0.3 - 10 bar
Spray pump pressure 0.3 bar
Rotations
Spray pump motor 2800 RPM
Drain pump motor 3000 RPM
Spray arm lower 30 - 40 RPM
Spray arm upper 30 - 40 RPM
Fan for drying 2500 RPM
3
3
SERVICE
Technical data
Whirlpool Europe ADP 4540 WH 13.02.2004 / Page 3
Customer Service 8511 771 10810 Doc. No: 4812 718 19722
Flow rates/ Inlet volume
Flow meter (at 0.3 bar = quantity 1.1 l/min)
208 lmp/l
Spray pump 65 l/min
Drain pump 16 l/min
Pump height max. 1.1 m
Inlet valve 4 l/min
Spray arm lower ~ 33 l/min
Sprayarm upper ~ 27 l/min
Sprayarm/ Shower top ~ 8 l/min
Fan for drying:
Total 900 l/min
Primary air flow 210 l/min
Secondary air flow 780 l/min
Electrical base data
Voltage 220/ 230 V
Frequency 50 Hz
Total power 2.0 - 2.2 kW
Fuse 10 A
Water safty options
Waterstop system Electronic aqua control
Single electric water inlet valve
Voltage 220/ 240 V
Frequency 50/ 60 Hz
Resistance 3.76 kΩ
Regenerating valve
Voltage 220/ 240 V
Frequency 50/ 60 Hz
Resistance 3.13 kΩ
Coil of dispenser
Voltage 220/ 240 V
Frequency 50/ 60 Hz
Resistance 1.3 kΩ
Reed contacts
Spray pump motor permanent spray system
Voltage 220/ 240 V
Power consumption 80 W
Frequency 50 Hz
Resistance 30 Ω
Drain pump motor
Voltage 220/ 240 V
Power consumption 30 W
Resistance 146 Ω
Fan for drying
Voltage 220 - 240 V
Resistance 141 Ω
Heating - 1 Element system
Voltage 220/ 230 V
Power consumption 1.87/ 2.04 kW
Resistance 24.5 Ω
Heating speed ~ 2.0 ˚C/min
Temperature on surface ~ 115 ˚C
Safety thermostat
self reset
(Temperature of water) ~ 85 ˚C
Fuse 206 ˚C
flow meter
NTC
20 ˚C 58.1 kΩ
25 ˚C 47.1 kΩ
30 ˚C 38.2 kΩ
40 ˚C 25.4 kΩ
50 ˚C 17.2 kΩ
60 ˚C 11.8 kΩ
70 ˚C 8.3 kΩ
80 ˚C 6 kΩ
85 ˚C 4 kΩ
Regeneration
Volume 300 cm
after wash cycles depending on the water
softener setting
water hardness 0 - 40 ˚dh
0 - 10.7 mmol/l
0 - 107 ˚Fh
Salt consumption
for regeneration ~ 77 g
Number of cycles
with 2 kg salt ~ 26
3
13.02.2004 / Page 4 ADP 4540 WH Whirlpool Europe
Doc. No: 4812 718 19722 8511 771 10810 Customer Service
Technical data
Water softener setting
To change the water softener setting:
• Push the POWER button on
• Change to program 2
• Hold the START button for 5 seconds until the LED is flashing
• Water softener setting is shown by flashing LED
• By pushing the START button you can change the setting
• Push the POWER button off to save and exit the water softener setting
SERVICE
Water hardness Germandegrees
˚dH
1 soft 0 - 5 0 - 9 0 - 6,3 0 - 0.9 1 x
1 - 2 soft/ medium 6 - 10 10 - 18 7 - 12.6 1 - 1.8 2 x
2 medium 11 - 15 19 - 27 13.3 - 18.9 1.9 - 2.7 3 x
3 medium/ hard 16 - 21 28 - 37 19.6 - 25.9 2.8 - 3.7 4 x
4 hard 22 - 28 38 - 50 26.6 - 35 3.8 - 5.0 5 x
4 very hard 29 - 35 51 - 63 35.7 - 44.1 5.1 - 6.3 6 x
4 extremely hard 36 - 60 64 - 107 44.8 - 74.9 6.4 - 10.7 7 x
French degrees
˚fH
English degrees
Clarke ˚e
mmol/l Water softener setting is
Accesory
If you need spare parts apart from the spare part list have a look in the
Service Bulletin 4812 718 40084.
shown by flashing LED
Whirlpool Europe ADP4540WH 13.02.2004 / Page 5
SERVICE
Customer Service 8511 771 10810 Doc. No: 4812 718 19722
Spare part list
Model ADP 4540 WH
Service No. 851177110810
Version 851177110810
Pos. No. 12NC Code Description
003 0 4812 440 19594 Traverse
004 0 4812 440 18952 Drip tray assy
004 1 4812 401 18402 Holder
011 0 4812 505 18357 Foot short
022 0 4812 440 10755 Side panel left
022 1 4812 440 10754 Side panel right
024 0 4812 440 10417 Panel, rear
024 5 4812 440 10944 Damper fix Motor synch
030 0 4812 310 18916 Table top cpl. WH
034 0 4812 404 78237 Spacer
034 1 4812 404 78242 Fastener table top
040 1 4812 417 18774 Hinge left
040 2 4812 417 18773 Hinge right
040 3 4812 417 18923 Protector f.door (set)
044 0 4812 492 38358 Spring f.door
047 0 4812 404 48746 Brake f.door
047 1 4812 401 18397 Band,brake
047 2 4812 404 68023 Hook
050 0 4812 440 89079 Plinth
053 4 4812 440 89035 Plinth rounded WH
103 0 4812 440 10758 Door outer
120 0 4812 440 19456 Door,inner
120 1 4812 440 18969 Batten
130 0 4812 417 58373 Tilt lock cpl. bk
131 0 4812 401 18416 Hook lock
Pos. No. 12NC Code Description
442 0 4812 361 18196 Blower cpl.
450 0 4812 259 28684 Heating element
480 0 4812 321 28424 Cable harness ,(EBL) without LS6
480 3 4812 401 18418 Protector f.wiring
490 0 4819 321 18136 Cable,mains 2m SA
490 1 4812 321 28367 Strain relief
521 0 4812 218 38221 User board ,ADP4540WH
521 8 4812 530 78066 Axle program knob grey
571 0 4812 281 28379 Valve inlet
575 0 4812 281 28361 Regen.valve
583 0 4812 271 28407 Switch diaphragm
621 0 4819 410 29004 Switch ON/OFF
633 0 4812 271 38355 Microswitch door
680 0 4812 418 68155 Combidosage
680 1 4812 466 68495 Gasket
681 1 4812 466 68497 Gasket
681 2 4812 440 18975 Flap
682 0 4812 466 68496 Gasket
691 0 4812 282 68012 Feeler NTC
701 0 4819 530 28928 Hose, inlet 2m
701 1 4812 310 18302 Yoke
701 2 4822 480 50159 Sieve inlet
710 0 4812 418 68149 Monoblock
710 2 4819 310 38536 Threaded ring
710 3 4819 466 69562 Gasket set
191 0 4812 466 68564 Gasket door
191 3 4812 466 68533 Gasket
192 0 4812 466 68467 Gasket, door lower
241 0 4812 458 19027 Basket upper straight
241 1 4812 458 18324 Holder cups right wh
241 3 4812 528 88068 Wheel,basket upper (set)
241 6 4812 310 18757 Holder glasses KIT wh
241 8 4812 466 68553 Spacer cap set
242 0 4812 310 28134 Basket lower KIT
242 1 4812 528 88069 Wheel,basket lower wh
242 4 4812 466 48091 Fixation gr
243 5 4819 310 39859 Cutlery basket KIT
243 6 4812 458 18996 Grille wh
261 0 4812 462 79831 Rail telescope, inner
261 1 4812 462 79768 Cap rail rear
261 2 4812 462 79832 Cap rail front
263 0 4819 520 18013 Ball cage cpl.
263 1 4812 310 48026 Service kit balls plastic
265 0 4812 404 48637 Basket adjustm. cpl.
265 2 4812 404 48638 Grip basket adjustment
301 0 4812 453 72466 Control panel ,ADP4540WH
303 1 4812 460 38148 Plate,handle
331 0 4812 413 59155 Knob
332 0 4812 410 29163 Button ,START
332 3 4812 410 29166 Button ON/OFF
714 0 4812 462 79643 Threaded cap
716 0 4812 418 68147 Reg.dosage with flowmeter
716 1 4812 466 68475 Gasket
716 2 4812 462 78994 Cover
717 1 4812 462 79793 Stopper
721 1 4812 360 68347 Spray arm lower. cpl.
722 0 4812 360 68348 Spray arm upper wh
722 2 4812 360 68349 Spray arm 2nd level cpl. wh
726 1 4812 530 29118 Tube assembly cpl.
726 2 4812 505 18208 Nut
743 0 4812 530 48134 Air guide
743 1 4812 530 28102 Hose, inlet
743 2 4812 440 19526 Air guide lower
743 3 4812 505 18364 Nut
743 4 4812 281 38001 Valve disk
743 5 4812 466 98934 Disc
743 7 4812 466 68514 Gasket
751 0 4812 418 18338 Water collector
755 0 4812 530 29119 Bend
755 2 4812 530 48148 Tray,leak
761 0 4812 480 58122 Sieve fine
761 2 4812 418 18337 Cover sieve
761 3 4812 418 18341 Cover
761 4 4812 530 58141 O-Ring
763 0 4812 480 58123 Sieve coarse
350 2 4812 381 28068 Light guide
400 0 4812 361 58334 Motor +SP,50Hz,per.HP-PNT
421 0 4812 121 18158 Interf.filter
430 0 4812 360 18508 Pump,draining cpl.
430 1 4812 466 68689 Gasket
781 0 4812 530 29113 Hose,draining
781 3 4812 281 28417 Flap non-return
783 4 4812 530 28888 Hose
783 6 4812 530 28796 Hose 10x3x180+10
791 0 4812 532 68099 Gasket
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