Whirlpool AGB 485/WP, AGB 486/WP, AGB 500/WP, AGB 483/WP, AGB 484/WP Instructions for installation, use and maintenance

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064_03
Instructions for installation, use and maintenance
07/2007
GAS KITCHENS
AGB 483/WP • AGB 492/WP AGB 484/WP • AGB 493/WP AGB 486/WP • AGB 494/WP AGB 485/WP • AGB 490/WP AGB 495/WP • AGB 499/WP AGB 500/WP • AGB 356/WP AGB 489/WP • AGB 491/WP AGB 488/WP • AGS 775/WP ADN 019/WP • ADN 021/WP
CHARACTERISTICS
064_03 - GAS KITCHENS
2 · 26
07/2007
Supplied by:
Date:
Customer Service:
FAX
e-mail
INDEX
1 Diagram 4
2 Features of the appliances 9
3 Technical data 9-10
4 Installation instructions 11
4.1 Safety rules 11
4.2 Structure, framework and safety devices of the appliances 11
4.2.1 Cooking zone 11
4.2.2 Oven 11 Gas version GN 2/1 and MAXI 11 Gas version GN 1/1 ventilated 11 Electric version GN 2/1 11 Electric version GN 1/1 ventilated 11
4.2.3 Neutral cabinet 11
4.3 Assembly 11
4.3.1 Installation premises 11
4.3.2 Statutory regulations and technical requirements 11
4.3.3 Installation 12
4.3.4 Installation operations 12
4.3.5 Gas connection 12
4.3.6 Smoke extraction 12
4.3.7 Electrical connection 12
4.3.8 Equipotential 12
5 Operation preparation 12
5.1 Preparation and Start-up 12
5.1.1 Start-up 12
5.1.2 Check of power 12
5.1.3 Checking the input pressure 13
5.1.4 Power check with volumetric method 13
5.1.5 Power check for operation with liquid gas 13
5.1.6 Check of pilot flame 13
5.1.7 Checking the primary air 13
5.1.8 Operation Control 15
5.1.9 Operator training 15
5.1.10 Conversion and adjustment 15
5.1.11 Replacement of burner nozzles 15
5.1.12 Setting reduced capacity power 15
5.1.13 Replacement of pilot nozzle (gas oven GN 2/1) 15
5.1.14 Replacement of pilot nozzle (gas oven MAXI) 15
5.1.15 Replacement of nozzle of gas ovens GN 1/1 and MAXI 15
5.1.16 Replacement of burner nozzle (gas oven) 15
5.1.17 Adjusting the pilot flame solid top 15
5.1.18 Replacing the burner nozzle solid top 15
5.1.19 Adjusting the low flame solid top 15
5.2 Maintenance 16
5.3 Replacing parts 16
5.3.1 Gas valve (open flames) 16
5.3.2 Thermocouple (open flames) 16
5.3.3 Gas ring ignition plug 16
5.3.4 Plug (gas oven) 16
5.3.5 Gas valve (gas oven) 16
5.3.6 Thermocouple (gas oven) 16
5.3.7 Main burner (gas oven) 16
5.3.8 Heating elements (electric oven GN 1/1) 17
5.3.9 Heating elements (electric oven GN 2/1) 17
5.3.10 Fan for electric and gas ovens GN 1/1 17
5.3.11 Solid top burner 17
5.3.12 Solid top tap 17
5.3.13 Solid top pilot burner 17
5.3.14 Solid top ignition plug 17
5.3.15 Solid top thermocouple 17
6 Instructions for use 18
6.1 Safety, cleaning and repair rules 18
6.2 Start-up 18
6.2.1 Lighting and disconnecting open flame burner 18
6.3 Lighting and shutting down a gas oven 18
6.3.1 Lighting the pilot (gas oven GN 1/1) 18
6.3.2 Lighting the pilot (gas oven GN 2/1 and MAXI) 18
6.3.3 Lighting the main burner and temperature adjustment
(gas ovens GN 2/1 and MAXI) 19
Shutdown 19
6.3.4 Lighting the main burner and temperature adjustment
in gas oven GN 1/1 19
Shutdown 19
6.4 Lighting and shutdown of electric oven GN 1/1 19
6.5 Lighting and shutdown of electric oven GN 2/1 19
6.6 Turning the solid top on and off 19
6.7 Turning the appliance off in case of breakdown 20
6.7.1 What to do in case of failure or prolonged period of
disuse 20
6.8 Appliance care and frequency of maintenance 20
6.9 Recommendations for handling stainless steel industrial
kitchens 20
6.9.1 Useful information on stainless steel 20
6.9.2 Warnings and advice for maintenance of stainless steel
appliances 20
6.9.3 WEEE Directive 21
7 Appendix: Electrical diagrams 23-25
064_03 - GAS KITCHENS
3 · 26
07/2007
1 - DIAGRAM
064_03 - GAS KITCHENS
4 · 26
07/2007
400
800
AGB 484/WP - AGB 486/WP AGB 492/WP - AGB 493/WP ADN 021/WP
300700
506
100
1/2"
900
150
150
142
970
1/2"
21
53
294
53
21
53
694
1/2"
21
53
52
AGB 484/WP - AGB 486/WP AGB 492/WP - AGB 493/WP ADN 021/WP
295
6.0 kW
4.0
kW
390
310
1/2"
680
480
220
220
4.0 kW
6.0
kW
6.0 kW
4.0
kW
350
255
590
390
310
310
3/4"
1/2"
200 200
4.0 kW Ø 100 mm
6.0 kW Ø 120 mm
AGB 483/WP
21
53
800
694
200200 400
1/2"
21
53
1 - DIAGRAM
064_03 - GAS KITCHENS
5 · 26
07/2007
AGB 494/WP - AGB 485/WP AGB 495/WP - ADN 019/WP
1200
1/2"
21 21
1200
AGB 494/WP - AGB 485/WP AGB 495/WP - AGB 490/WP ADN 019/WP
300700
706
100
1/2"
900
150
150
142
970
5353 1094
52
AGB 490/WP
1200
21 21
480
220
4.0 kW
6.0
kW
200 200400400
4.0
kW
4.0 kW
6.0 kW
4.0
kW
1/2"
1/2"
21 21
5353 1094
5353 1094
AGB 494/WP - AGB 485/WP AGB 495/WP - AGB 490/WP ADN 019/WP
390
310
1/2"
4.0 kW Ø 100 mm
6.0 kW Ø 120 mm
1 - DIAGRAM
064_03 - GAS KITCHENS
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07/2007
AGB 499/WP AGB 499/WP AGB 500/WP
700
140
6.0 kW
4.0
kW
200 200
AGB 500/WP
4.0 kW
6.0 kW
200 400
6.0 kW
4.0
kW
140
200
700
800
694
53
270
400
53
294
53
53
AGB 499/WP - AGB 500/WP
340
55
35
4.0 kW Ø 100 mm
6.0 kW Ø 120 mm
700
200 200400400
4.0
kW
6.0 kW
4.0
kW
4.0 kW
6.0 kW
4.0
kW
140
1200
5353 1094
1 - DIAGRAM
064_03 - GAS KITCHENS
7 · 26
07/2007
T
900
AGB 481/WP
±1
52,5 52,5
695
13,5
T
220 50
900
465
G
±2
165
38
52,5 52,5
AGB 491/WP
1095
13,5
1095
±1
220 50
465
G
±2
140
38
AGB 489/WP
4.0 kW Ø 100 mm
6.0 kW Ø 120 mm
800
6.0 kW
4.0
kW
G
±1
280
700
6.0 kW
700
4.0
kW
200
1200
AGB 491/WP
1 - DIAGRAM
064_03 - GAS KITCHENS
8 · 26
07/2007
T
875
AGB 488/WP AGS 775/WP
±1
52,5 52,5
695
800
13,5
G
±2
38
G
±1
280
220 50
465
140
700
T
875
±1
52,5 52,5
1095
6.0 kW
4.0
kW
1200
13,5
1095
6.0
kW
4.0
kW
200
G
±2
38
G
±2
280
220 50
465
140
250
280
170
700
4.0 kW Ø 100 mm
6.0 kW Ø 120 mm
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