Whirlpool 8535841 User Manual

Part No.8535841
Installation Instructions
IMPORTANT: Read and save these
instructions.
Installer: Leave Installation Instructions with
homeowner.
Homeowner: Keep Installation Instructions for
Save Installation Instructions for local
inspector’s use.
Have questions about your dryer?
Call your dealer or local authorized service company. When you call, you will need the dryer model number and serial
number.Both numbers are on the model/serial rating plate located in the door well behind the dryer door and on front of opening.
Record the numbers here for handy reference:
Model No.
Serial No.
Gas Dryer
Set to operate on NATURAL GAS
2

Before you begin...

Explosion Hazard
Keep flammable materials and vapors, such as gasoline, away from dryer.
Place dryer at least 18 inches above the floor for a garage installation.
Failure to do so can result in death, explosion, or fire.
WARNING
Your safety and the safety of others are very important.
We have provided many impor tant safety messages in this manual and on your appliance.Always read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING”. These words mean:
You can be killed or seriously injured if you don’t follow instructions.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
You can be killed or seriously injured if you don’t immediatel
y
follow instructions.
DANGER
WARNING
— Do not store or use gasoline or
other flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL
GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Clear the room, building or area of all occupants.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be
performed by a qualified installer, service agency or the gas supplier.
For proper drying performance:
The location must provide:
Protection from weather and water: Do not store or use dryer where it will be exposed to water and weather.
Room temperature above 45°F: If room temperature is below 45°F, automatic cycles may not shut off.
Level floor: Maximum slope under entire dryer should not be more than 1 inch. If slope is greater than 1 inch, install Extended Dryer Feet Kit, Part No.279810. Clothes may not tumble properly and automatic sensor cycles may not operate correctly if dryer is not level.
Sturdy floor to suppor t dr yer weight of 175 pounds.
It is your responsibility to:
• Observe all governing codes and ordinances.
Check code requirements: Some codes limit or do not permit installation of clothes dryers in garages, closets, mobile homes or sleeping quarters. Contact your local building inspector.
• Comply with the installation specifications and dimensions.
• Consider spacing requirements for companion appliances.
• Properly install dryer.
• Check that you have everything necessary for proper installation.
• Contact a qualified installer to insure that the electrical and gas installation meets all national and local codes and ordinances.
Exhaust to outdoors: Dryer must be exhausted outdoors to prevent exposure to harmful substances in the gas fuels; to prevent large amounts of lint and moisture from accumulating and to maintain drying efficiency.
This installation must conform with local codes or in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA 54 installation codes*.
Copies of the standards listed may be obtained from:
* CSA International
8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575
WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.
3

Tools needed for installation

Parts supplied for installation

Parts needed for installation

• level
• gloves
• adjustable wrench that opens to 1" or 1" hex-head socket wrench
• flat-blade screwdriver
• #2 Phillips head screwdriver
• safety glasses
• tin snipes (new vent installation)
• caulking gun and compound
• putty knife
• 8" or 10" pipe wrench
• pipe-joint compound
resistant to L.P. gas
• pliers
4 leveling legs
Remove parts package from dryer drum. Check that all 4 legs were included.
Check local codes and with gas supplier, and read electrical, gas and venting requirements, Pages 5 - 8, before purchasing parts.
Gas
Gas supply line must have:
• 1/8" NPT plugged tapping.
• Shutoff valve within 6 feet of appliance is required.
Rigid gas supply line must be:
• 1/2" IPS pipe used with a combination of pipe fittings.
• Recommended connection to dryer:
— New, flexible metal tubing design-
certified by AGA or CSA.
— 3/8" flare x 3/8" NPT
female.
Optional connection to dryer:
Gas supply line tubing must be:
• Lengths under 6.1 m (20 feet) can use 3/8" approved tubing (if codes and gas supplier permit).
• Lengths over 6.1 m (20 feet) should use larger tubing.
L.P. gas conversion:
Conversion must be made by a qualified technician. A qualified
service technician is someone experienced and trained in servicing gas equipment and familiar with necessary precautions. See gas valve burner base for gas conversion kit part number*.
Fire Hazard Use a heavy metal vent. Do not use a plastic vent. Do not use a metal foil vent. Failure to do so can result in death or
fire.
WARNING

Venting system

Four-inch heavy metal exhaust vent and clamps must be used. Dura Safe™ vent products are recommended.
Dura Safe vent products can be purchased from your dealer or by calling Whirlpool Parts & Accessories 1-800-442-9991, Mon-Fri: 8am to 9pm (CST), Sat: 9am to 4:30pm (CST). Visit our internet site at http://www.whirlpoolappliances.com/ accessories
See Page 11 for more information.
Exhaust hood
Do Not use exhaust hoods with magnetic latches.
4"
4"
2-1/2"
Preferred Acceptable
Mobile home installations require:
• Mobile Home Installation Kit, Part Number 346764*
• Metal exhaust system hardware*
Floors sloped greater than 1 inch:
Require Extended Dryer Feet Kit, Part No.279810*.
*Available for purchase from your
dealer.
4
0"**
0"**
15"
** Wall, door and floor molding may require
additional spacing.

Recessed area installation

Closet/confined area installation

Exhaust dimensions

3"
3"
24 sq.in.***
Front view
1"
closet door
*** Minimum top and bottom air openings
for closet door.
**** External exhaust elbow requires
recommended spacing.
Side view
14"
max.
spacing 5" is recommended **** 0" is minimum
No other fuel-burning appliance may be installed in the same closet or recessed area.
• If codes permit, dryer may be
If a closet door is installed: The minimum unobstructed air openings are required. Louvered doors with equivalent air openings are acceptable.
Installation clearances. Use recommended clearance for
easier installation.

Dryer dimensions

14"
6-1/4"
1-1/2"
A grounded electrical outlet is required within 4-1/2 feet for the power supply cord.
gas line opening
The dryer door extends 14" from the front of the dryer when fully opened.
29-1/4"*
(models with flush
mounted door handle)
30-1/4"*
(models with extended
door handle)
43-1/8"
11"
38-1/4"
27"
Dimensions shown with feet extended 1" from bottom of dryer.
*Most installations will require at least 5"
clearance behind the dryer for the dryer vent.
installed in a recessed area or closet using dimensions shown.
• Dimensions are in inches and are the minimum allowable. Detailed space requirements can also be found on the label on the back panel of the dryer.These requirements ensure minimum clearances to combustible construction, and prevent blockage of air into the combustion chamber.
• Additional spacing should be considered for ease of installation and servicing. Companion appliance spacing should also be considered.
Installation clearances. Use recommended clearance for
easier installation.
Front view
48 sq.in.***
14-1/8"
7-1/4"
left or right side
exhaust
bottom exhaust
back exhaust
4-1/4"
10-1/4"
14-1/8"
4"
Recommended/minimum
Back Sides Top Front
Recessed (5"/0") (1"/0") (18"/15")
Closet (5"/0") (1"/0") (18"/15") (1"/1")
5
Electrical
requirements

Gas supply

Electrical Shock Hazard
Plug into a grounded 3-prong outlet.
Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these
instructions can result in death, fire, or electrical shock.
WARNING
If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path is adequate.
Important: Observe all governing codes and ordinances.
A 120-volt, 60-Hz, AC-only, 15- or 20­ampere fused electrical supply is required. A time-delay fuse or circuit breaker is recommended.
A separate circuit serving only this appliance must be provided. A wiring diagram is located inside the console or on the inside of the lower front panel.
3-prong ground type outlet
3-prong ground plug
Power supply cord
Ground prong
WARNING - Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the appliance is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
Copies of the standards listed may be obtained from:
* National Fire Protection Association
One Batterymarch Park Quincy, Massachusetts 02269
Explosion Hazard
Use a new AGA or CSA approved gas supply line.
Install a shut-off valve. Securely tighten all gas
connections. If connected to LP, have a
qualified person make sure gas pressure does not exceed 13" water column. Examples of a qualified person include licensed heating personnel, authorized gas company personnel, and authorized service personnel.
Failure to do so can result in death, explosion, or fire.
WARNING
OBSERVE ALL GOVERNING CODES AND ORDINANCES.
Gas requirements: Check that dryer is
equipped with the correct burner for the particular type of gas in the home. Burner
information will be found on the model/serial rating plate in door well of the dryer.If this information does not agree with the type of gas available, see your dealer.
Recommended ground method
The dryer, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes with the National Electrical Code, ANSI/NFPA 70*.
GROUNDING INSTRUCTIONS:This appliance must be grounded. In the event of malfunction or breakdown, grounding will reduce the risk of electric shock by providing a path of least resistance for electric current.
The power supply cord plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
6
Natural Gas:
This dryer is equipped for use with NATURAL GAS. It is design-certified by CSA International for L.P.(propane or butane) gases with appropriate conversion.
L.P. Gas:
No attempt shall be made to convert the appliance from the gas specified on the model/serial rating plate for use with a different gas without consulting the serving gas supplier.
Conversion must be done by a qualified service technician. Gas conversion kit part numbers are listed on the gas valve burner base.
Burner input requirements:
Elevations up to 10,000 feet:
The design of this dryer has been certified by CSA Inter national for use at altitudes up to 10,000 feet above sea level at the B.T.U. rating indicated on the model/serial rating plate. Burner input adjustments are not required when the dryer is operated up to this elevation.
Elevations above 10,000 feet:
When installed above 10,000 feet, a four percent (4%) reduction of the burner B.T.U.rating shown on the model/serial rating plate is required for each 1,000 foot increase in elevation. For assistance installing dryer above 10,000 feet elevation, contact your serving gas supplier.
shutoff valve “open” position
to dryer
rigid gas supply line
Recommended gas line connection method.
If local codes permit, it is recommended that new flexible metal tubing, design-certified by AGA or CSA, be used for connecting the appliance to the rigid gas supply line.
(The gas pipe which extends through the lower rear of the appliance has 3/8-inch male pipe thread.)
Copies of the standards listed may be obtained from:
* CSA International
8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575
Optional gas line connection method.
When acceptable to the gas supplier and local codes, 3/8-inch approved tubing may be used for lengths under 20 feet. For lengths over 20 feet, larger tubing should be used.
A combination of pipe fittings must be used to connect the dryer to the gas line.
Pipe-joint compounds resistant to the action of L.P.gas must be used.
An elbow and connector between tubing and dryer pipe may be needed to prevent kinking.
A 1/8-inch NPT plugged tapping, accessible for test gauge connection, must be installed immediately upstream of the gas supply connection to the dryer.
The dryer must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi.
The dryer must be isolated from the gas supply piping system by closing the equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi.
Supply line requirements:
Provide a 1/2-inch IPS rigid gas supply line to the dryer location.
An individual manual shutoff valve must be installed within 6 feet of the dryer in accordance with the National Fuel Gas Code ANSI Z223.1 latest edition*.
7

Exhaust requirements

Fire Hazard Use a heavy metal vent. Do not use a plastic vent. Do not use a metal foil vent. Failure to follow these instructions
can result in death or fire.
WARNING
• Do Not use non-metal flexible vent, or exhaust hoods with magnetic latches.
• Do Not exhaust dryer into any gas vent, chimney, furnace, cold air vent, wall, ceiling, concealed space of a building, attic or crawl space, or any other vent used for venting.
• Do Not install flexible vent in enclosed walls, ceilings or floors.
Important: Observe all governing codes and ordinances.
Exhaust your dryer to the outside.
Moisture and lint indoors may cause:
• Lint to gather around the dryer where it can be fuel for a fire.
• Moisture damage to woodwork, furniture, paint, wallpaper, carpet, etc.
• Housecleaning problems and health problems.
Dura Safe™ venting products are recommended and are available from your dealer.
Four-inch diameter vent must be used.
Use a heavy metal vent. Do Not use plastic or metal foil vent.
Rigid metal vent is recommended to
prevent crushing and kinking. Flexible metal vent must be fully
extended and supported when the dryer is in its final position. Remove excess flexible vent to avoid sagging and kinking that may result in reduced air flow.
An exhaust hood should cap the exhaust vent to prevent rodents and insects from entering the home.
Exhaust outlet hood
must be at least 12 inches from the ground or any object that may be in the path of the exhaust (such as flowers, rocks or bushes, etc.).
If using an existing exhaust system, clean lint from entire length of system and make sure exhaust hood is not plugged with lint.
Replace any vinyl or metallized plastic foil vent with rigid metal or flexible metal vent.
Use clamps to seal all joints. Do Not use duct tape, screws or other fastening devices that extend into the interior of the vent to secure vent.
Service check: Back pressure in any exhaust system used must not exceed
0.6 inches in water column measured with an incline manometer at the point that exhaust vent connects to dryer.
12"
minimum
Mobile home installation requirements
If codes permit, this dryer is suitable for mobile home installations.The installation of the dryer must conform to the U.S.Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Homes Construction and Safety, Title 24, HUD Part 280) latest edition.
outside wall
floor
skirting
enclosed area
The dryer must be fastened to the floor.
Order Mobile Home Installation Kit, Part No.346764, from your dealer. Kit includes the necessary fastening hardware and detailed installation instructions. Metal exhaust system is also available through your dealer.
Special provisions must be made for the introduction of outside air into the dryer when installed in a mobile home. The area of any opening for the introduction of outside air (such as a nearby window) should be at least twice as large as the dryer exhaust opening.
The dryer must be exhausted outside.
The exhaust vent must be securely fastened to a non-combustible por tion of the mobile home structure and must not terminate beneath the mobile home.
8
better
exhaust air flow
acceptable
Select the route that will provide the straightest and most direct path outdoors. Plan the installation to use
the fewest number of elbows and turns. Avoid making 90° turns.
When using elbows or making turns, allow as much room as
possible.Bend vent gradually to avoid kinking.
2-1/2"
Acceptable —
4"
4"
Preferred —
Maximum length of 4" diameter
metal vent
When you have a 4' hood
Number of
90° elbows
0 1 2 3 4
Rigid
64 feet 54 feet 44 feet 35 feet 27 feet
Flexible
(fully extended)
36 feet 31 feet 27 feet 25 feet 23 feet
Maximum length of 4" diameter
metal vent
When you have a 2-1/2' hood
Number of
90° elbows
0 1 2 3 4
Rigid
58 feet 48 feet 38 feet 29 feet 21 feet
Flexible
(fully extended)
28 feet 23 feet 19 feet 17 feet 15 feet
Typical installations exhaust from the rear of the dryer.
This dryer may be converted to exhaust out the right or left side or through the bottom.
Typical installations for left or right side exhausting.
straight back
offset
Typical installations for bottom exhausting.
Plan the exhaust vent installation
Route the vent The exhaust outlet is located at the
center of the rear of the dryer. The exhaust vent can be routed up,
down, left, right or straight out the back of the dryer.See “Recessed area/closet installation” section, Page 4, for space requirements.
To convert the dryer, the following kits are available from your dealer.
Exhaust Kit No.279818 (white) Exhaust Kit No.279819 (almond) Exhaust Kit No.279925 (biscuit) Exhaust Kit No.279969 (silver)
Determine vent length
The maximum length of the exhaust
system depends upon:
• the type of vent (rigid or flexible metal).
• the number of elbows used.
• side or bottom exhaust.Side or bottom exhaust adds a 90° turn inside the dryer.To determine maximum exhaust length, add one 90° tur n to the chart.
1. See the exhaust vent length chart that matches your type hood for the maximum vent lengths you can use.
Do not use vent runs longer than specified in exhaust vent length charts.
Exhaust systems longer than specified will:
— accumulate lint creating a
potential fire hazard. — shorten the life of the dryer. — reduce performance, resulting in
longer drying times and
increased energy usage.
2. Determine the number of elbows you will need.
3. In the column listing the type of metal vent you are using (rigid or flexible), find the maximum length of metal vent on the same line as the number of elbows.
4. Determine the number of 4-inch diameter vent clamps required.
The maximum length using a 2" x 6" rectangular vent with 2 elbows and a 2-1/2" exhaust hood is 8 feet.
For exhaust systems not covered by exhaust vent length charts (such
as multiple unit hookups, plenums, and power-assist fans), see Service Manual, Part No.603197. (To purchase the Service Manual, see your Use and Care Guide for a toll-free telephone number.)
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