Whelen PCCS9RW User Manual

®
ENGINEERING COMPANY INC.
CAUTION
Loud siren noise can cause hearing damage and/or loss.
Refer to OSHA Section 1910.95 prior to putting ANY siren into service!
Wear
Protection!
ACTIVATION OF THIS SIREN MAY DAMAGE UNPROTECTED EARS!
51 Winthrop Road Chester, Connecticut 06412-0684
Installation Guide:
PCCS9RW Switch Box
Phone: (860) 526-9504 Fax: (860) 526-4078 Internet: www.whelen.com Sales e-mail: autosale@whelen.com Canadian Sales e-mail: canadiansales@whelen.com Customer Service e-mail: custserv@whelen.com
DANGER! Sirens produce extremely loud emergency warning tones! Exposure to these tones without
proper and adequate hearing protection, could cause ear damage and/or hearing loss! The Occupational Safety & Health Administration (www.osha.gov) provides information necessary to determine safe exposure times in Occupational Noise Exposure Section 1910.95. Until you have determined the safe exposure times for your specific application, operators and anyone else in the immediate vicinity should be required to wear an approved hearing protection device. FAILURE TO FOLLOW THIS RECOMMENDATION COULD CAUSE HEARING LOSS!
Safety First
Proper installation of this product requires the installer to have a good understanding of automotive electronics, systems and procedures.
Failure to use specified installation parts and/or hardware will void the product warranty!
If mounting this product requires drilling holes, the installer MUST be sure that no vehicle components or other vital parts could be damaged by the drilling process. Check both sides of the mounting surface before drilling begins. Also de-burr any holes and remove any metal shards or remnants. Install grommets into all wire passage holes.
If this manual states that this product may be mounted with suction cups, magnets, tape or Velcro®, clean the mounting surface with a 50/50 mix of isopropyl alcohol and water and dry thoroughly.
Do not install this product or route any wires in the deployment area of your air bag. Equipment mounted or located in the air bag deployment area will damage or reduce the effectiveness of the air bag, or become a projectile that could cause serious personal injury or death. Refer to your vehicle owner’s manual for the air bag deployment area. The User/Installer assumes full responsibility to determine proper mounting location, based on providing ultimate safety to all passengers inside the vehicle.
For this product to operate at optimum efficiency, a good electrical connection to chassis ground must be made. The recommended procedure requires the product ground wire to be connected directly to the NEGATIVE (-) battery post.
If this product uses a remote device to activate or control this product, make sure this control is located in an area that allows both the vehicle and the control to be operated safely in any driving condition. DO NOT ATTEMPT TO ACTIVATE OR CONTROL THIS DEVICE IN A HAZARDOUS DRIVING SITUATION.
It is recommended that these instructions be stored in a safe place and referred to when performing maintenance and/or reinstallation of this product.
FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTRUCTIONS COULD RESULT IN DAMAGE TO THE PRODUCT OR VEHICLE AND/OR SERIOUS INJURY TO YOU AND YOUR PASSENGERS!
Automotive: Sirens/Switches
For warranty information regarding this product, visit www.whelen.com/warranty
©2012 Whelen Engineering Company Inc. Form No.14547 (022812)
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®
Screw
PCCS9RW REAR VIEW
20A
20A
20A
20A
20A
20A
20A
20A
20A
To +12 volt. Ignition activated switch
SIREN Enable
INPUT: To PIN 2 of J3 on Primary Unit when copying from other PCCS9RW
(Cap GREY wire when not in use)
RED
WHT/GRN
GRY
321
16.5
12.5 10
8 7
26
19.5
15.5 13 11
41.5 31 25
20.5
17.5
66
49.5
39.5 33 28
104
78.5 63
52.5
45
6 10 15.5 24.5
39
30 40 50 60 70
10
8
6
42
80
24.5
396298.5
15720
10.5
7.5 6 5
4.5 4
12
15.5
Wire Gauge / AWG
Current Draw / AMPS
Distance is shown in feet.
GROUND
Refer to the wire gauge chart for the recommended wire size for your application.
Custom Fuse Configurations: Push-Buttons 6 Functionality
See Section 8.2
®
1
1OFF
4 WAY SWITCH
MOMENTARY PUSH BUTTON SWITCHES
PUSH BUTTON LED INDICATORS
PCCS9RW FRONT PANEL
2
2
6543
3
(1)(
2)
(3)
O U T L E T SO U T L E T SO U T L E T S
J15 J14 J13 J12 J10J11
J9
J8 J7 J6 J5 J4
J3
Fuse #
Scan-Lock™
switch
F1F2F3F4F5F6F7F8
F9
PINS
4
BLK
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
Fuse @
40 AMPS
for each
wire.
(Fuse is customer supplied)
BATTERY
12.8 V +/- 20%
20ma
1.2 amps
12.8 V +/- 20%
20 AMPS/Outlet
80 AMPS Total Max
Input Current Logic:
Standby:
Operating:
Ouput Voltage:
Output Current:
Specifications:
Input Voltage: Input Current Logic Standby Operating Ouput Voltage Output Current
Congratulations on selecting the PCCS9RW power distribution control center. This unit offers a unique collection of features designed to allow the user to customize the operation to suit their individual needs. Features include:
• Nine Programmable Power Distribution Switches (one 3 position slide switch, and 6 momentary switches).
• Nine 20 Amp relay controlled outputs.
• All switches can be programmed to activate any combination of the relay outputs
• Any switch can be programmed to activate any other momentary switch.
• Momentary switches can be programmed to be activated as either a push on push off, momentary, flashing, or timed output.
• Any switch can be programmed to activate siren enable
• LED Backlighting
• Copy one units configuration to another unit.
• Easy reset to Factory default settings
• Power Distribution fuses included
Model PCCS9RW
IMPORTANT: It is the responsibility of the installation technician to make sure that the installation and operation of this product will not interfere with or compromise the operation or efficiency of any vehicle equipment! Before returning the vehicle to active service, visually confirm the proper operation of this product.
Mounting:
An aftermarket center console is recommended for the mounting location of the PCCS9RW. This not only allows the driver to reach the controls easily, but also keeps the unit safely out of the path of the vehicle’s SRS air-bag. Follow the console manufacturer’s instructions for mounting information. If a console-type mount is not possible, the PCCS9RW includes a bail strap mounting kit for over or under dash mounting.
WARNING: Regardless of the style selected, be sure to observe the air-bag warning on the cover of this manual.
WARNING: Mounting this unit will require drilling. It is absolutely necessary to make sure that no other vehicle components could be damaged in the process. Check both sides of the mounting surface before starting. If damage is likely, select a different location.
Bail Strap Mount:
1. Position the bail strap in the selected
mounting location. Using an awl or other suitable tool, scribe the surface where the mounting holes are to be drilled.
2. Drill the mounting holes (using a
drill bit determined by the size of the “customer supplied” mounting hardware and the thickness of the mounting surface) and secure the bail strap to the mounting location.
Console Mount:
Console manufacturers offer mounting kits that include all the necessary hardware and brackets required to mount this unit into their console. The console mount brackets are secured onto the unit the same way the bail bracket is. Refer to the manual included with your console.
Function Labels: Take the supplied label kit and determine which label describes the function of each switch. Peel the labels off the backing and place them onto the switch buttons. Press the labels lightly into place.
Wiring:
WARNING! All customer supplied wires that connect to the positive terminal of the battery must be sized to supply at least 125% of the maximum operating current and be FUSED
at the battery to carry
that load. DO NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT!
Programming the PCCS9RW:
WARNING: Never try to program the PCC9RW while it is wired to the vehicle. The unit must be removed from the vehicle before programming. For programming, connect positive (+) 12 volts and
ground to J3 only.
The PCCS9RW switches include a slide switch and 6 momentary switches. The slide switch has one off position and three active positions, combined with the 6 momentary switches, makes a total of 9 switches.
For each of the 9 switches there are 9 corresponding relay outputs in the back of the unit. The PCCS9RW has the capability of customizing how the switches operate, and how they control the relay outputs as well as the siren enable output.
Any of the 6 momentary switches can be configured to operate in one of four switch types: push on push off, momentary, flashing, or timed output.
Any of the 9 switches can be configured to activate any combination of relay outputs.
Any of the 9 switches can be configured to remotely activate any of the 6 momentary switches.
Any of the 9 switches can be configured to activate the siren enable output.
One units configuration can be copied to another unit. The following sections describe how to reconfigure the PCCS9RW.
Page 2
Push On Push Off
Timed Output Flashing Output
Momentary
GRN
Off On Off On
YEL
Off Off On On
Table 2
Slide Switch Indicators
Programming uses the Scan-Lock™ switch located in the rear of the unit. This switch is pressed by inserting a pen or other suitable tool into the hole indicated (see wiring diagram) to push the momentary switch.
(1) Momentary Switch “Switch Type”
Programming:
The six momentary switches can be configured to operate as one of four types. The four types are: Push On Push Off, Momentary, Flashing Output (60 FPM) and Timed Output (10 seconds).
Factory Default: SW1 - SW5 = push on-push off
SW6 = Momentary
2. Select a switch to be configured.
• Wait for the YELLOW slide switch indicator light to turn off.
• Press and release the momentary switch that you wish to configure.
All switch indicator lights whose corresponding relay output is already in the selected switch's configuration will turn on steady.
3. Add or delete relay outputs activated by the switch:
• Press and release one of the six momentary switches to add or delete its corresponding output. This switches indicator light will turn on steady when its corresponding output is selected to be activated.
OR...
To Configure a switch’s “Switch Type”:
1. Put the unit into “Switch Type” configuration Mode:
• Place the SLIDE SWITCH in the OFF position and turn all momentary switches off.
• Press and hold the Scan-Lock™ switch.
• Press and release momentary switch 1.
• Release the Scan-Lock™ switch.
To confirm entry into this configuration mode: The GREEN slide switch indicator light will turn on for 2 seconds.
2. Select a switch to be configured.
• Wait for the GREEN slide switch indicator light to turn off.
• Press and release the momentary switch that you wish to configure.
The selected switch’s indicator light will turn on steady. Slide switch indicator lights will display a pattern corresponding to the type of switch that has already been configured (table 2).
3. Choose a “Switch Type” for the selected switch.
• Press and release the Scan-Lock™ switch to cycle though the switch types (table 2).
• Stop when the indicator lights equal the pattern for the desired “switch type”.
4. Store and activate the switch's “switch type”.
• Move the SLIDE SWITCH to position 1.
• Move the SLIDE SWITCH to the off position.
All of the indicator lights will turn off and the data will be stored. This will put the unit back into normal operating mode, to configure another switch start back at step 1.
(2) Momentary Switch, Relay Output
Programming:
Any of the 6 Momentary switches can be configured to activate any combination of the nine relay outputs.
Factory Default: See Section 8.1
To Configure a momentary switch's relay outputs:
1. Put the unit into “Momentary Switch Relay Output” configuration mode.
• Place the SLIDE SWITCH in the OFF position and turn all Momentary switches off.
• Press and hold the Scan-Lock™ switch.
• Press and release momentary switch 2.
• Release the Scan-Lock™ switch.
To confirm entry into this configuration mode: The Yellow slide switch indicator light will turn on for 2 seconds.
• Press and release the Scan-Lock™ switch to cycle though the SLIDE SWITCH’S corresponding outputs. Stop when indicator lights equal the desired output pattern.
4. Store and activate the switch's relay output pattern.
• Move the SLIDE SWITCH to position 1.
• Move the SLIDE SWITCH to the off position.
All of the indicator lights will turn off and the data will be stored. This will put the unit back into normal operating mode, to configure another switch start back at step 1.
(3) Slide Switch, Relay Output Programming:
Any of the 3 active Slide Switch positions can be configured to activate any combination of nine relay outputs.
Factory Default: See Section 8.1
To configure a slide switch position’s relay outputs:
1. Select a switch position to be configured and put the unit into “Slide Switch Relay Output” configuration mode.
• Turn all Momentary switches off.
• Place the SLIDE SWITCH in the position that you wish to configure.
• Press and release the Scan-Lock™ switch.
All switch indicator lights whose corresponding relay output is already in the selected Slide Switch position’s configuration will turn on steady.
2. Add or delete relay outputs activated by the selected switch:
• Press and release one of the six momentary switches to add or delete its corresponding output. This switches indicator light will turn on steady when its corresponding output is selected to be activated.
OR...
• Press and release the Scan-Lock™ switch to cycle through the SLIDE SWITCH’S corresponding outputs. Stop when the indicator lights equal the desired output pattern.
3. Store and activate the switch's relay output pattern.
• Move the SLIDE SWITCH to the off position.
All of the indicator lights will turn off and the data will be stored. This will put the unit back into normal operating mode, to configure another slide switch position start back at step 1.
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(4) Re-Setting Factory Defaults:
To restore the factory defaults:
• Place the SLIDE SWITCH in the OFF position and turn all Momentary switches off.
• Press and hold the Scan-Lock™ switch.
• Press and release momentary switch 3.
To confirm that the factory defaults have been restored, The RED slide switch indicator light will turn on for as long as the Scan­Lock™ switch is pressed.
• Release the Scan-Lock™ switch.
All of the indicator lights will turn off and the factory defaults will be stored. This will put the unit back into normal operating mode.
(5) Activation of the Siren Enable Output:
Any of the nine switches can be configured to activate the siren enable output.
To activate Momentary Switches:
1. Put the unit into “Momentary Switch Activation Mode”.
• Place the SLIDE SWITCH in the OFF position and turn all momentary switches off.
• Press and hold the Scan-Lock™ switch.
• Press and release momentary switch 5.
• Release the Scan-Lock™ switch.
To confirm entry into this configuration mode: The YELLOW and RED slide switch indicator light will turn on for 2 seconds.
2. Select a switch to be configured.
To select a momentary switch….
• Wait for the Yellow and red slide switch indicator light to turn off.
• Press and release the momentary switch that you wish to configure.
OR...
Factory Default: Slide Switch Position 3
To activate the siren enable output:
1. Put the unit into “Siren Enable Output Activation” mode.
• Place the SLIDE SWITCH in the OFF position and turn all Momentary switches off.
• Press and hold the Scan-Lock™ switch.
• Press and release momentary switch 4.
• Release the Scan-Lock™ switch.
To confirm entry into this configuration mode: The GREEN and YELLOW slide switch indicator light will turn on for 2 seconds, followed by…..
All switch indicator lights whose corresponding switch is already programmed to activate the Siren Enable Output will turn on steady.
2. Add or Delete switches:
To select a momentary switch….
• Press and release one or more of the six momentary switches to add or delete it from activating siren enable output. The switches indicator light will turn on steady when its corresponding switch is selected.
OR...
To select a slide switch position….
• Press and release the Scan-Lock™ switch to cycle though the slide switch indicators.
• Stop when the indicator lights equal the desired slide switch positions needed to activate the siren enable output.
3. Store and activate the selected switch's.
• Move the SLIDE SWITCH to position 1.
• Move the SLIDE SWITCH to the off position.
All of the indicator lights will turn off and the data will be stored. This will put the unit back into normal operating mode.
(6) Remote Activation of the six Momentary switches:
Any of the nine switches can be configured to remotely activate any of the other six momentary switches.
Factory Default: No momentary switches are remotely
activated.
To select a slide switch position….
• Wait for the Yellow and red slide switch indicator light to turn off.
• Place the SLIDE SWITCH in the position that you wish to configure.
• Press and release the Scan-Lock™ switch.
All switch indicator lights whose corresponding switch is already in the selected Switch position’s configuration will turn on steady.
3. Add or delete momentary switches activated by the selected switch:
• Press and release one of the six momentary switches to add or delete it from the selected switch positions configuration. This switches indicator light will turn on steady when its corresponding switch is selected to be activated.
4. Store and activate the selected switch's configuration.
For a selected momentary switch….
• Press and release the Scan-Lock™ switch.
OR...
For a selected slide switch….
• Move the SLIDE SWITCH to the off position.
• Press and release the Scan-Lock™ switch.
All of the indicator lights will turn off and the data will be stored. This will put the unit back into normal operating mode, to configure another switch start back at step 1.
(7) Copying a units configuration:
If there is more than one unit that needs to be configured to operate in the same manor, it is not necessary to configure each unit separately. Once one unit has been configured to operate as desired, it can now be used as the “primary” unit and its configuration can be copied to another unit that is set up as a “secondary” unit.
To copy a configuration to a second unit:
1. Wire the units as follows.
• Connect J3 on both units to a common power source (PIN1 to V BAT & PIN 4 to Ground).
• Connect pin 2 of J3 on the “primary” unit to PIN 3 of J3 on the “secondary” unit.
• Leave all other wiring unconnected.
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®
Remove screws (4)
Access
fuse here
2. Put the “SECONDARY” unit into “receive” mode:
PCCS9R REAR VIEW
AUX CIRCUIT POWER IN
+V BAT FROM J9
Normally Closed
O U T L E T S
J15
J15
J14
J14
J13
J13
F9
F9A
Normally Open
FUSE
HERE
OR
HERE
• Place the SLIDE SWITCH in the OFF position and turn all Momentary switches off.
• Press and hold the Scan-Lock™ switch.
• Press and release momentary switch 6.
• Release the Scan-Lock™ switch.
The GREEN, YELLOW and RED slide switch indicator light will turn on for 2 seconds.
• When these indicator lights turn off press and release momentary switch 1 on the “secondary” unit.
To confirm entry into this configuration mode: The GREEN slide switch indicator light will turn on.
3. Put the “PRIMARY” unit into “transmit” mode.
• Place the SLIDE SWITCH in the OFF position and turn all Momentary switches off.
• Press and hold the Scan-Lock™ switch.
• Press and release momentary switch 6.
Release the Scan-Lock™ switch.
The GREEN, YELLOW and RED slide switch indicator light will turn on for 2 seconds.
• When these indicator lights turn off press and release momentary switch 2.
To confirm entry into this configuration mode: The RED slide switch indicator light will turn on.
4. Transfer the configuration.
• When the green indicator on the “secondary” unit turns off and the yellow indicator turn on, proper communications has been established.
• Press and release momentary switch 1 on the “primary” unit to start the transfer.
• When the green indicator on both the “primary and secondary” unit turns on, the transfer is complete.
NOTE: If the RED slide switch indicator light on the “secondary” unit turns on, an error has occurred, start back at step 1.
(8) Terminal Operation
8.1 Terminal Specifications
This PCCS9RW contains 11 outlets (Faston connectors) located on the rear panel. They are designed to activate components that do not exceed specific current draw.
NOTE: It is important that any components connected to these terminals do not exceed the maximum current rating for that terminal.
Warning! Total power distribution current is not to exceed 80 AMPS.
Outlet Max. Load Fuse
J4 . . . . . . 20 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F1
J5 . . . . . . 20 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F2
J6 . . . . . . 20 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F3
J7 . . . . . . 20 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F4
J8 . . . . . . 20 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F5
J10 . . . . . 20 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F6
J11 . . . . . 20 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F7
J12 . . . . . 20 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F8
J13 - J15 20 Amps (These outlets can not be activated simultaneously) . . . F9
The PCCS9RW factory default configuration terminal outputs are:
Slide Switch Positions:
0 = Outlets OFF 1 = Outlet J7 ON
1 = Outlet J4 ON 2 = Outlet J8 ON
2 = Outlets J4 & J5 ON 3 = Outlet J10 ON
3 = Outlets J4, J5 & J6 ON
3 = Siren Enable Output ON 4 = Outlet J11 ON
3 = Factory Default:3 = 5 = Outlet J12 ON 3 = Siren Enable Output ON 6 = Outlets J13 - J15 (See section 8.2)
Push-Button Switches:
8.2 Custom Fuse Configuration: Push-Button 6 Functionality
Outlet #J13 does not function as an output terminal and is not used in the default configuration. By changing the position of fuse #9 this terminal can be configured to control an auxiliary circuit. This auxiliary circuit can not exceed 20 amps.
Moving Fuse #9 from its default position (F9) to its optional position (F9A) allows push-button 6 to control an auxiliary circuit. Connect Power In from the AUX circuit to Outlet J13 and Load Out to Outlet J14 or J15. Push-but- ton 6 will now open and close this circuit.
5. Store and activate the configuration.
• Press and release the Scan-Lock™ switch on both the “primary and secondary” units.
All of the indicator lights will turn off and the data will be stored. This will put both units back into normal operating mode.
OR...
• Turn the power off on both the “primary and secondary” units.
To transfer the configuration to another unit start back at step 1.
PC Board Power Fuse:
Remove the 4 screws holding the cover on, remove the cover and replace the fuse. The internal fuse should be replaced with a 5 AMP fuse.
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