Whelen P36P1L User Manual

®
ENGINEERING COMPANY INC.
MADE IN THE U.S.A.
51 Winthrop Road Chester, Connecticut 06412-0684 Phone: (860) 526-9504 Fax: (860) 526-2009 Internet: www.whelen.com Sales/Service e-mail: aviation@whelen.com
MODEL LIST
Model Part # Style Application Weight* VDC* Input Current*
P36P1L 01-0771833-10 PAR36 Landing 0.52 lbs. 14VDC 1.36 Amps
P36P1T 01-0771833-15 PAR36 Taxi 0.52 lbs. 14VDC 1.36 Amps
P36P2L 01-0771833-20 PAR36 Landing 0.52 lbs. 28VDC 0.68 Amps
P36P2T 01-0771833-25 PAR36 Taxi 0.52 lbs. 28VDC 0.68 Amps
P46P1L 01-0790750-10 PAR46 Landing 1.00 lbs. 14VDC 2.60 Amps
P46P2L 01-0790750-20 PAR46 Landing 1.00 lbs. 28VDC 1.25 Amps
*NOMINAL
STC Manual
INSTALLATION PROCEDURES: The following
information provides guidelines for the installation of the Whelen LED PAR Lights listed above. Please refer to the OEM manual for your aircraft for specific removal and installation instructions.
1. Place the lighting switch in the OFF position.
2. Inspect the housing, attachment points and retainer for any signs of abnormal wear or damage.
3. Loosen or remove the hardware holding the lamp in place. Take steps to ensure the retainer doesn't fall from the lamp assembly before it is ready to be removed.
4. Place retainer screws in a safe place.
5. Remove the lamp from the holder.
6. Note there are two wires connected to the (existing) lamp. Using a multi-meter, identify the negative wire by measuring continuity to ground. Place a piece of black electrical tape around the wire identified as ground. This is your negative lead.
7. Identify the positive wire as the remaining wire lead. The LED light assembly is polarity sensitive, however you will not damage the unit by reversing the polarity.
8. While holding the lamp, loosen the screws holding the attached wires. Remove each wire from the lamp.
Aviation
9. Secure the LED Light, note the terminal markings for positive and negative, attach the
negative marked wire to the negative side terminal post of the LED Light.
10. Attach the positive wire to the positive side terminal post. Remove tape or temporary placard which identified the polarity of the wiring inside the housing.
11. If required, install the rubber gasket included with your new LED Light around the LED Light assembly. A light application of a common hand soap on the rubber may aid in its fit into the light housing.
12. Place the LED light into the housing ensuring the key (of the assembly) matches the key of the housing. Proper orientation of the lamp is necessary for beam orientation to be left and right of centerline while in operation. For a Taxi light, the ‘lines’ of the inner optic should be orientated vertically to produce a horizontal light beam.
13. Secure the retainer. Care should be taken to tighten the screw only to the point the retainer does not turn with hand pressure. Over­tightening may stress the polycarbonate lens of the LED Light.
14. Place the light switch in the ON position and verify proper operation of the Whelen LED lamp.
15. Update records in accordance with 14CFR
91.407. Determine that the landing or taxi light characteristics have not been substantially affected.
©2014 Whelen Engineering Company Inc. Form No.14793 (070714)
Page 1
PAR46
(reference-only)
PAR36
(reference-only)
WWW. .COM
R
GND
Polarity shown
on label
+VDC
WWW.
+14V
+14V
GND
.COM
R
Polarity shown
on label
Alignment
Key
Alignment
Key
GROUND Note - The ground terminal is electrically isolated from the case.
GROUND Note - The ground terminal is electrically isolated from the case.
+VDC
Page 2
Periodic Inspections
INTERVAL DESCRIPTION ACTIONS NOTES
50 Hours Perform function check.
Observe that all LEDs are illuminated.
Note: To reduce eye strain during LED inspection, use an optical filter such as dark glasses or a blue covering dome.
Inspect lens for abrasion, crazing or cracking.
100 Hours Perform function check.
Observe that all LEDs are illuminated.
Note: To reduce eye strain during LED inspection, use an optical filter such as dark glasses or a blue covering dome.
Inspect lens for abrasion, crazing or cracking.
Check Mounting, connections and wire integrity.
Replace if all LEDs are not illuminated.
Replace the lens
Replace if all LEDs are not illuminated.
Replace the lens.
Adjust or replace as required.
The unit is not repairable.
The unit is not repairable.
Annually Perform function check.
Observe that all LEDs are illuminated.
Note: To reduce eye strain during LED inspection, use an optical filter such as dark glasses or a blue covering dome.
Inspect lens for abrasion, crazing or cracking.
Check Mounting, connections and wire integrity.
Replace if all LEDs are not illuminated.
Replace the lens.
Adjust or replace as required.
The unit is not repairable.
Page 3
WWW.
+14VGND
.COM
R
Existing
Ground
Wire
Existing
Landing/Taxi Light
Switch
Existing
Aircraft (+) VDC
Existing
Fuse or
Circuit Breaker
Wiring Diagram
Troubleshooting Procedure: The following information is to provide guidelines for troubleshooting the LED
Light Models listed on page 1.
Note: A circuit feature of the Parmetheus Plus is multiple parallel paths of LEDs and fixed current sources. For this reason, a group of 3 or 6 LEDs may not be illuminated, while the remainder of the LEDs may be operating at full intensity. This creates a situation where the light may be producing adequate light to perform its intended function, but it should still be replaced.
In the case of no light output:
1. For a new installation, check the polarity of the wire connections. Check that the appropriate part has been selected for the aircraft.
2. Check for the correct voltage at the light (+14V / 28V) terminal. Check for ground at the (GND) terminal.
3. Check the connections at the (+14V / 28V) and (GND) terminals.
4. Perform a bench check and replace if a failure is confirmed.
Refer to the aircraft manual for additional information.
Page 4
2
3
2
1
ITEM PART NUMBER DESCRIPTION
REPLACEMENT PARTS: PAR36 (All Models)
LENS, CLEAR NON OPTIC PAR-36
SCREW, 4 X 3/8 PFH PLASTI-LOC SS W/NYSEAL
SCREW, 8-32 X 1/4 PH SLOT, BRASS, TERMINAL (NOT SHOWN)
GASKET, PAR36, BLK (NOT SHOWN)
68-3971486A30
15-045216-068
14-082202-041
38-0240197-00
QTY
4
3
11
2
3
2
1
ITEM PART NUMBER DESCRIPTION
REPLACEMENT PARTS: PAR46 (All Models)
LENS, CLEAR NON OPTIC PAR-46 LED
SCREW, 4 X 3/8 PFH PLASTI-LOC SS W/NYSEAL
SCREW, 8-32 X 1/4 PH SLOT, BRASS (NOT SHOWN), TERMINAL
GASKET, PAR46, BLK (NOT SHOWN)
68-3971577A30
15-045216-068
14-082202-041
38-0240063-00
QTY
4
4
11
1
1
Alignment Tab
Alignment Slot
2
2
Alignment Tab
Alignment Slot
Lens Replacement Procedure:
Note: The procedure outlined herein is common to the PAR36 and PAR46 models.
1. Remove the PAR36/PAR46 light assembly from its installed location
2. Remove the phillips-head screws (Item 2) used to secure the lens to the light assembly. Note that there are 4 screws used for this in the PAR46 and 3 in the PAR36.
3. Separate and remove the existing lens from the light assembly.
4. Install the replacement lens (Item 1) onto the light assembly, making sure that the lens’ alignment tab engages the assembly’s alignment slot.
5. Secure the replacement lens to the light assembly using the existing hardware. Care should be taken not to over-tighten these screws. Over-tightening may stress the lens.
Page 5
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