Whelen OR6501G User Manual

1.67
Red ............+14VDC (ACL)
Orange ......+14VDC (POS)
Yellow........SYNC
Black .........Ground
WIRING
20 AWG MIL-22759/43 Wire
.500
Ø.800
3X Ø.150
(for #6 Screw,
100° C’sink)
Mounting Detail
Label
1.000
.72
1.750
1.79
3.95
®
ENGINEERING COMPANY INC.
MADE IN THE U.S.A.
51 Winthrop Road Chester, Connecticut 06412-0684 Phone: (860) 526-9504 Fax: (860) 526-2009 Internet: www.whelen.com Sales/Service e-mail: aviation@whelen.com
Installation Guide:
Aviation model(s) OR6501G, OR6501R
P/N 01-0790725-01, 01-0790725-02
Orion 650
Wingtip Position/Anti-Collision Lighthead
TSO-C30c TYPE I & II; APPROVED
TSO-C96a CLASS III; APPROVED
SPECIFICATIONS:
Nominal Operational Voltage: .........................14VDC
(Operational from 11-15VDC)
Input Current:
Position Lights................................................. 0.2 Amps
Anti-Collision Light (Avg.)................................ 0.56 Amps
Anti-Collision Light (Pulse) .............................. 3.0 Amps
Flashrate ......................................................... 45 ± 5 FPM
EQUIPMENT LIMITATIONS:
An approved forward position lighting system consists of three lights, one located on the tail and one located on each wingtip. Model OR650( ) is a wingtip forward position and anti-collision light.The assembly should be mounted as far outboard on the aircraft as practical. The baseplate must be mounted parallel to the vertical and horizontal centerlines of the aircraft to project the patterns properly.
Certain types of installations may require additional testing.
CONTINUED AIRWORTHINESS:
The forward position light is designed with Green or Red LEDs. The anti-collision light is designed with 18 white LEDs. If any one LED fails, the unit must be repaired or replaced.
Inspect the lens, replace if there is excessive scratching, pitting, discoloration or cracking.
Note: To reduce eye strain, use an optical filter such as dark glasses or a blue covering dome during LED inspection.
INSTALLATION PROCEDURES:
The following information is to assist you in installing a Whelen light system.
1. Choose the appropriate light assembly.
2. Using the mounting detail information provided, prepare the
3. Carefully remove the #4 phillips head screw and lens retainer.
4. Using the appropriate hardware install the baseplate directly to
5. Route the wires through the opening in the baseplate. Connect
The conditions and tests required for TSO approval of this article are minimum performance standards. It is the responsibility of those installing this article either on or within a specific type or class of aircraft to determine that the aircraft installation conditions are within the TSO standards. TSO articles must have separate approval for installation in aircraft. The article may be installed only if performed under 14 CFR part 43 or the applicable airworthiness requirements.
aircraft for means to secure the light assembly.
Remove the lens from the light assembly by lifting the rear of the lens approximately 1/2”. Now slide the lens rearward approximately 1/4” and lift upwards to remove. CAUTION! To
avoid potential damage, do not touch the LEDs with either fingers or sharp objects. Remove the 3 Phillips head screws
securing the baseplate to the light assembly. Remove baseplate.
the aircraft.
the light inputs according to the chart shown. Connect the power lead to an appropriately sized breaker. Connections to be according to FAA approved methods. Note: SYNC is a low-power, bi-directional control signal. Connecting to the synchronize signal of any Whelen LED anti­collision assembly to another Whelen anti-collision assembly will cause the lights to flash at the same time. If Synchronization is not necessary, the connection may be left open.
6. Re-install the light assembly on to the baseplate and insure that all leads are clear of any obstructions and secured as required. Note that proper orientation is achieved with the drain hole down.
7. Install lens in the reverse order as removal and return the lens retainer to its installed location. Note: Visually confirm that the lens and retainer are fully and properly seated. Re-insert #4 phillips head screw and tighten firmly.
8. When necessary, seal the light to the aircraft. Apply sealant around the perimeter of the base. Do not cover the drain hole.
9. Check all avionics systems for interference from this installation.
10. A flight check should be performed by a properly certified pilot.
11. Update aircraft records, complete Form 337 and obtain FAA field approval for installation, if required.
Aviation
©2013 Whelen Engineering Company Inc. Form No.14718A (062414)
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ITEM
PART NUMBER DESCRIPTION
OR6501R Wingtip Position/Anti-Collision Light, 14V (Red)
OR6501G Wingtip Position/Anti-Collision Light, 14V (Green)
OR6501G Assembly (Green)
OR6501R Assembly (Red)
Adapter, Mounting
Screw, 4-40 x 1/4 P100FH CSNK MS24693-C2
Gasket, Lens
01-0790725-01
01-0790725-02
01-0290729-01
01-0290729-02
07-551089-100
14-0050581-02
38-0231382-00
QTY QTY
5
6
7
8
9
313
1
1
1--
111
1
*
*
Drain Hole
Screw, 4-40 x 7/16 P100FH CSNK MS24693-C5
Retainer, Lens
Lens Assy
Lens P/N Shown For Reference Only
01-0251094-00
Lens Assy
14-0050581-05
19-151088-000
01-0251094-00
01-0251094-01
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