Whelen 600 User Manual
ENGINEERING COMPANY INC.
51 Winthrop Road,
Chester, Connecticut 06412-0684
Phone: (860) 526-9504
Fax: (860) 526-4078
Mounting:
IMPORTANT! When selecting a mounting location, keep in
mind that there must be a minimum of 2” clearance around
the perimeter of the lighthead and any vehicle components
(insulation, etc.). The rear of the lighthead must have a
minimum 1/8" clearance. This increases airflow over the
heatsink and helps maintain proper operating temperature.
Caution: Permanent mounting of this product will require
drilling. It is absolutely necessary to make sure that no other
vehicle components could be damaged by this process.
Check both sides of the mounting surface before starting. If
damage is likely, select a different mounting location.
1. Mark off the 4 mounting holes and the “cut-out” area as shown in the
mounting diagram.
2. Using a 1/4” drill bit, drill the 4 mounting holes then carefully cut and
remove the area of the mounting surface indicated. Do not remove
the mounting surface where the mounting holes are drilled.
3. Insert the screw grommet flange into the 4 holes drilled in step 2.
Automotive: Lightheads
©2008 Whelen Engineering Company Inc.
Form No.14173B (051911)
For warranty information regarding this product, visit www.whelen.com/warranty
®
Installation Guide:
600 Series LED Scenelight
Internet: www.whelen.com
Sales e-mail: autosale@whelen.com
Canadian Sales e-mail: autocan@whelen.com
Customer Service e-mail: custserv@whelen.com
4. Route the cable to your power source and refer to “wiring
information” for connections and fusing. After testing the lighthead,
position it onto the mounting surface and secure it to the vehicle
using the four #6 x 1-3/4” sheet metal screws provided.
WARNING! All customer supplied wires that connect to the
positive (+) terminal of the battery must be sized to supply at
least 125% of the maximum operating current and FUSED “at
the battery” to carry that load. DO NOT USE CIRCUIT
BREAKERS WITH THIS PRODUCT!
IMPORTANT! It is the responsibility of the installation
technician to make sure that the installation and operation of
this product will not interfere with or compromise the
operation or efficiency of any vehicle equipment!
IMPORTANT! Before returning the vehicle to active service,
visually confirm the proper operation of this product, as well
as all vehicle components/equipment.
CAUTION! DO NOT LOOK DIRECTLY AT THESE LEDS WHILE THEY ARE ON.
MOMENTARY BLINDNESS AND/OR EYE DAMAGE COULD RESULT!
IMPORTANT WARNING!
ENGINEERING COMPANY INC.
51 Winthrop Road,
Chester, Connecticut 06412-0684
Phone: (860) 526-9504
Fax: (860) 526-4078
Mounting:
IMPORTANT! When selecting a mounting location, keep in
mind that there must be a minimum of 2” clearance around
the perimeter of the lighthead and any vehicle components
(insulation, etc.). The rear of the lighthead must have a
minimum 1/8" clearance. This increases airflow over the
heatsink and helps maintain proper operating temperature.
Caution: Permanent mounting of this product will require
drilling. It is absolutely necessary to make sure that no other
vehicle components could be damaged by this process.
Check both sides of the mounting surface before starting. If
damage is likely, select a different mounting location.
1. Mark off the 4 mounting holes and the “cut-out” area as shown in the
mounting diagram.
2. Using a 1/4” drill bit, drill the 4 mounting holes then carefully cut and
remove the area of the mounting surface indicated. Do not remove
the mounting surface where the mounting holes are drilled.
3. Insert the screw grommet flange into the 4 holes drilled in step 2.
Automotive: Lightheads
©2008 Whelen Engineering Company Inc.
Form No.14173B (051911)
For warranty information regarding this product, visit www.whelen.com/warranty
®
Installation Guide:
600 Series LED Scenelight
Internet: www.whelen.com
Sales e-mail: autosale@whelen.com
Canadian Sales e-mail: autocan@whelen.com
Customer Service e-mail: custserv@whelen.com
4. Route the cable to your power source and refer to “wiring
information” for connections and fusing. After testing the lighthead,
position it onto the mounting surface and secure it to the vehicle
using the four #6 x 1-3/4” sheet metal screws provided.
WARNING! All customer supplied wires that connect to the
positive (+) terminal of the battery must be sized to supply at
least 125% of the maximum operating current and FUSED “at
the battery” to carry that load. DO NOT USE CIRCUIT
BREAKERS WITH THIS PRODUCT!
IMPORTANT! It is the responsibility of the installation
technician to make sure that the installation and operation of
this product will not interfere with or compromise the
operation or efficiency of any vehicle equipment!
IMPORTANT! Before returning the vehicle to active service,
visually confirm the proper operation of this product, as well
as all vehicle components/equipment.
IMPORTANT WARNING!
Page 1
CAUTION! DO NOT LOOK DIRECTLY AT THESE LEDS WHILE THEY ARE ON.
MOMENTARY BLINDNESS AND/OR EYE DAMAGE COULD RESULT!
QTY QTY QTY
111
A/R
11
111
ITEM
444
A/R
A/R
1
111
PART NUMBER
01-066A669-_0
01-066A669-_1
01-066A669-_2
15-061416-280
1
68-1984963-30
2
01-026A533-_0
3
01-026A533-_1
4
5
01-026A533-_2
38-0464253-00
6
7
11-76D258-000
11-26A668-000
8
LED N C600 SERIES SCENELIGHT ( O ONNECTOR)
DESCRIPTION
LED AMP600 SERIES SCENELIGHT ( ™ CONNECTOR)
LED Deutsch600 SERIES SCENELIGHT ( ® CONNECTOR)
#6 X 1-3/4" PHILLIPS PAN HEAD SMS
LENS / CLEAR OPTIC SCENE LIGHT 600 SERIES
SUB-ASS'Y LED SCENE LT 600 NO CONNECTOR//
SUB-ASS'Y LED SCENE LT 600 AMP CONNECTOR//
SUB-ASS'Y LED SCENE LT 600 DEUTSCH CONN.//
GASKET 600 SERIES without FLANGE/
SCREW GROMMET FLANGE
COVER / HEATSINK 6/700 SCENE LT
This border represents the 2" clearance required around the perimeter of the heatsink.
NO VEHICLE COMPONENTS ARE ALLOWED WITHIN THIS AREA!
Following measurements shown,
2"
cut along this line.
Polycarbonate
3.770"
3.250"
Heatsink
Cover
2"
Lighthead
()Rear View
5.090"
5.750"
.250" Dia,
Mounting
Holes
(4) Places
PART NO. KEY:
01-066A669-__
VOLTAGE
1=2=12V
24V
CONNECTOR
0=
1=
2=
1
NOTE: Proper lens orientation
requires the word "TOP"
to be at the top of the lens.
WHELEN ENG. CO 600
SAE-WW5-00
600 Series
LED Scenelight
TOP
WHELEN ENG. CO 600
WIRING DIAGRAM
Switch
(SP/ST)
NONE
AMP
DEUTSCH
SAE-STIR-00 DOT
Fuse 5A (for V)
3A (for V)
+VBAT
8
7
6
5
3
4
2
PIN HOUSING
Position 1
Position 2
Position 3
or BLK/WHT / Ground(24V
SOCKET HOUSING (DEUTSCH)
Position A
Position B
Position C
or BLK/WHT / Ground(24V
(AMP)
/ White (+) VDC
/ No Connection
/ Black / Ground
/ White (+)DCV
/ Sealing Plug
/ Black / Ground
)
)
123
A
C
B
600 Series 12 volt Specifications/
12
24
Input Voltage:
Input Current:
12.8 VDC +/- 20%
2 AMPS
600 Series 24 volt Specifications/
Input Voltage:
Input Current:
25.6 VDC +/- 20%
1 AMP
QTY QTY QTY
111
A/R
11
111
ITEM
444
A/R
A/R
1
111
PART NUMBER
01-066A669-_0
01-066A669-_1
01-066A669-_2
15-061416-280
1
68-1984963-30
2
01-026A533-_0
3
01-026A533-_1
4
5
01-026A533-_2
38-0464253-00
6
7
11-76D258-000
11-26A668-000
8
LED N C600 SERIES SCENELIGHT ( O ONNECTOR)
DESCRIPTION
LED AMP600 SERIES SCENELIGHT ( ™ CONNECTOR)
LED Deutsch600 SERIES SCENELIGHT ( ® CONNECTOR)
#6 X 1-3/4" PHILLIPS PAN HEAD SMS
LENS / CLEAR OPTIC SCENE LIGHT 600 SERIES
SUB-ASS'Y LED SCENE LT 600 NO CONNECTOR//
SUB-ASS'Y LED SCENE LT 600 AMP CONNECTOR//
SUB-ASS'Y LED SCENE LT 600 DEUTSCH CONN.//
GASKET 600 SERIES without FLANGE/
SCREW GROMMET FLANGE
COVER / HEATSINK 6/700 SCENE LT
This border represents the 2" clearance required around the perimeter of the heatsink.
NO VEHICLE COMPONENTS ARE ALLOWED WITHIN THIS AREA!
Following measurements shown,
2"
cut along this line.
Polycarbonate
3.770"
3.250"
Heatsink
Cover
2"
Lighthead
()Rear View
5.090"
5.750"
.250" Dia,
Mounting
Holes
(4) Places
Page 2
PART NO. KEY:
01-066A669-__
VOLTAGE
1=2=12V
24V
CONNECTOR
0=
1=
2=
1
NOTE: Proper lens orientation
requires the word "TOP"
to be at the top of the lens.
WHELEN ENG. CO 600
SAE-WW5-00
600 Series
LED Scenelight
TOP
WHELEN ENG. CO 600
WIRING DIAGRAM
Switch
(SP/ST)
NONE
AMP
DEUTSCH
SAE-STIR-00 DOT
Fuse 5A (for V)
3A (for V)
+VBAT
8
7
6
5
3
4
2
PIN HOUSING
Position 1
Position 2
Position 3
or BLK/WHT / Ground(24V
SOCKET HOUSING (DEUTSCH)
Position A
Position B
Position C
or BLK/WHT / Ground(24V
(AMP)
/ White (+) VDC
/ No Connection
/ Black / Ground
/ White (+)DCV
/ Sealing Plug
/ Black / Ground
)
)
123
A
C
B
600 Series 12 volt Specifications/
12
24
Input Voltage:
Input Current:
12.8 VDC +/- 20%
2 AMPS
600 Series 24 volt Specifications/
Input Voltage:
Input Current:
25.6 VDC +/- 20%
1 AMP
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