Whelen 2519LPA User Manual

®

ENGINEERING COMPANY INC.

51 Winthrop Road
Chester, Connecticut 06412-0684
Phone: [phone]
Fax: [phone]
Internet: www.whelen.com
Sales e-mail: [e-mail]
Canadian Sales e-mail: [e-mail]
Customer Service e-mail: [e-mail]

Installation Guide:

2500 Series Strobe Beacon

Models: 2515, 2519 & 2526

Whelen’s emergency vehicle warning devices must be properly mounted and wired in order to be effective and safe. Read and follow all of Whelen’s
written instructions when installing or using this device. Emergency vehicles are often operated under high speed stressful conditions which must be
accounted for when installing all emergency warning devices. Controls should be placed within convenient reach of the operator so that he can operate
the system without taking his eyes off the roadway. Emergency warning devices can require high electrical voltages and/or currents. Properly protect and
use caution around live electrical connections.Grounding or shorting of electrical connections can cause high current arcing, which can cause personal
injury and/or vehicle damage, including fire. Many electronic devices used in emergency vehicles can create or be affected by electromagnetic
interference. Therefore, after installation of any electronic device it is necessary to test all electronic equipment simultaneously to insure that they operate
free of interference from other components within the vehicle. Never power emergency warning equipment from the same circuit or share the same
grounding circuit with radio communication equipment. All devices should be mounted in accordance with the manufacturer’s instructions and securely
fastened to vehicle elements of sufficient strength to withstand the forces applied to the device. Driver and/or passenger air bags (SRS) will affect the way
equipment should be mounted. This device should be mounted by permanent installation and within the zones specified by the vehicle manufacturer, if
any. Any device mounted in the deployment area of an air bag will damage or reduce the effectiveness of the air bag and may damage or dislodge the
device. Installer must be sure that this device, its mounting hardware and electrical supply wiring does not interfere with the air bag or the SRS wiring or
sensors. Mounting the unit inside the vehicle by a method other than permanent installation is not recommended as unit may become dislodged during
swerving; sudden braking or collision. Failure to follow instructions can result in personal injury. Whelen assumes no liability for any loss resulting from the
use of this warning device. PROPER INSTALLATION COMBINED WITH OPERATOR TRAINING IN THE PROPER USE OF EMERGENCY WARNING
DEVICES IS ESSENTIAL TO INSURE THE SAFETY OF EMERGENCY PERSONNEL AND THE PUBLIC.

Warnings to Users

Warnings to Installers

Whelen’s emergency vehicle warning devices are intended to alert other operators and pedestrians to the presence and operation of emergency vehicles
and personnel. However, the use of this or any other Whelen emergency warning device does not guarantee that you will have the right-of-way or that
other drivers and pedestrians will properly heed an emergency warning signal. Never assume you have the right-of-way. It is your responsibility to proceed
safely before entering an intersection, driving against traffic, responding at a high rate of speed, or walking on or around traffic lanes. Emergency vehicle
warning devices should be tested on a daily basis to ensure that they operate properly. When in actual use, the operator must ensure that both visual and
audible warnings are not blocked by vehicle components (i.e.: open trunks or compartment doors), people, vehicles, or other obstructions. It is the user’s
responsibility to understand and obey all laws regarding emergency warning devices. The user should be familiar with all applicable laws and regulations
prior to the use of any emergency vehicle warning device. Whelen’s audible warning devices are designed to project sound in a forward direction away
from the vehicle occupants. However, because sustained periodic exposure to loud sounds can cause hearing loss, all audible warning devices should be
installed and operated in accordance with the standards established by the National Fire Protection Association.

Safety First

This document provides all the necessary information to allow your Whelen product to be properly and safely installed. Before beginning the installation
and/or operation of your new product, the installation technician and operator must read this manual completely. Important information is contained herein
that could prevent serious injury or damage.

• Proper installation of this product requires the installer to have a good understanding of automotive electronics, systems and procedures.

• Whelen Engineering requires the use of waterproof butt splices and/or connectors if that connector could be exposed to moisture.

• Failure to use specified installation parts and/or hardware will void the product warranty.

• If mounting this product requires drilling holes, the installer MUST be sure that no vehicle components or other vital parts could be damaged
by the drilling process. Check both sides of the mounting surface before drilling begins. Also de-burr the holes and remove any metal shards
or remnants. Install grommets into all wire passage holes.

• If this manual states that this product may be mounted with suction cups, magnets, tape or Velcro®, clean the mounting surface with a 50/50
mix of isopropyl alcohol and water and dry thoroughly.

• Do not install this product or route any wires in the deployment area of your air bag. Equipment mounted or located in the air bag deployment
area will damage or reduce the effectiveness of the air bag, or become a projectile that could cause serious personal injury or death. Refer to
your vehicle owner’s manual for the air bag deployment area. The User/Installer assumes full responsibility to determine proper mounting
location, based on providing ultimate safety to all passengers inside the vehicle.

• For this product to operate at optimum efficiency, a good electrical connection to chassis ground must be made. The recommended
procedure requires the product ground wire to be connected directly to the NEGATIVE (-) battery post (this does not include products that use
cigar power cords).

• If this product uses a remote device for activation or control, make sure that this device is located in an area that allows both the vehicle and
the device to be operated safely in any driving condition.

• Do not attempt to activate or control this device in a hazardous driving situation.

• This product contains either strobe light(s), halogen light(s), high-intensity LEDs or a combination of these lights. Do not stare directly into
these lights. Momentary blindness and/or eye damage could result.

• Use only soap and water to clean the outer lens. Use of other chemicals could result in premature lens cracking (crazing) and discoloration.
Lenses in this condition have significantly reduced effectiveness and should be replaced immediately. Inspect and operate this product
regularly to confirm its proper operation and mounting condition. Do not use a pressure washer to clean this product.

• It is recommended that these instructions be stored in a safe place and referred to when performing maintenance and/or reinstallation of this
product.

• FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTRUCTIONS COULD RESULT IN DAMAGE TO THE PRODUCT OR VEHICLE

Automotive: Beacons

AND/OR SERIOUS INJURY TO YOU AND YOUR PASSENGERS!

©2003 Whelen Engineering Company Inc.
Form No.13870E (061614)

For warranty information regarding this product, visit www.whelen.com/warranty

Page 1

PERMANENT
MOUNT

"J" HOOK
MOUNT

Fig. 1

The 2500 Series Beacon has fully encapsulated electronics that are
impervious to damage from moisture and vibration. The LED diagnostic
indicator displays the operational state of the electronic power supply and
flash tube. The unit features an automatic photocell Hi/Low feature which
can be overridden to maintain high intensity during nighttime operation.
This beacon also features Scan-Lock™ which allows you to choose
between 7 available flash patterns. There are 6 mounting options (Not all
included with beacon): mirror mount, permanent mount, pipe mount, J­hook mount, magnetic mount, high base mount and Vacuum mount.
(Magnetic and Vacuum mount do not include Scan-Lock™ or Hi/Low.)
This beacon also features an easy to replace snap-in flash tube. All
models are SAE certified.

Specifications:

Model 2515 Series: SAE class 2 (all colors) 12-48 VDC

Input Power:...............................................................................21.5 watts

Output Power:............................................................. 15 watts / 13 joules

Input Current: ..............................................................1.7 amps / 12 VDC

NOTE: Power readings on all models were

......................................................................................0.9 amps / 24 VDC

taken with the beacon operating in CometFlash®.

......................................................................................0.5 amps / 36 VDC

......................................................................................0.3 amps / 48 VDC

Model 2519 Series: SAE class 2 (all colors) 12-24 VDC

Input Power:.................................................................................. 27 watts

Output Power:............................................................. 19 watts / 16 joules

Input Current: ..............................................................2.1 amps / 12 VDC

......................................................................................1.1 amps / 24 VDC

Model 2526 Series: SAE class 1 (all colors) 12-24 VDC

Input Power:.................................................................................. 37 watts

Output Power:............................................................. 26 watts / 22 joules

Input Current: ..............................................................2.9 amps / 12 VDC

......................................................................................1.5 amps / 24 VDC

IMPORTANT! All beacons in this manual should be fused at 5 AMPS.

IMPORTANT! Always be sure the drain hole (located on the bottom of
the base) is facing the rear of the vehicle after mounting.

WARNING: All customer supplied wires that connect to the positive
terminal of the battery must be sized to supply at least 125% of the
maximum operating current and FUSED at the battery to carry the
load. DO NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT!

WARNING: The strobe light power supply is a high voltage device.
Do not touch or remove the strobe tube or assembly. Wait 10 minutes
after disconnecting the unit from power before starting any work or
trouble shooting on the power supply or system.

Wiring:

Listed below are the wire designations for the 2500 beacon. To extend the
beacons wires, use the wire gauge indicated below.

WIRE COLOR

RED. . . . . . . . . . . . . . . . . . 18 AWG . . . . . . . . . . . . . . . . . . . . . . . Positive

BLACK . . . . . . . . . . . . . . . 18 AWG. . . . . . . . . . . . . . . . . . . . . . . . Ground

VIOLET . . . . . . . . . . . . . . . 18 or 22 AWG . . . . . . . . High Power Override

WHITE-VIOLET. . . . . . . . . 18 or 22 AWG . . . . . . . . . . . . . . . . Scan-Lock

. . . . . . . . . . WIRE GAUGE . . . . . . . . . . . . . . . FUNCTION

Mounting:

1 INCH (NPT) PIPE MOUNT:

Threading for a 1 inch (NPT) pipe mounting is precast in the base.

1. Feed power cable through the 1 inch pipe and connect the cable to
the wires of the beacon.

2. Screw the beacon into the threads on the 1” pipe, taking precaution
not to damage the connected power wires. Do not tighten base too
hard as not to damage threads on base.

PERMANENT MOUNT:

1. Use the base as a template and mark the three mounting holes off
onto the mounting surface. Remove base. In the center between the
three mounting holes, mark the location of the wire access hole.

2. Drill the mounting holes with a #16 drill bit. Drill the wire access hole
using a 3/8” drill bit. Remove any burrs from the wire access hole and
It is also recommended that you install a rubber grommet (customer
supplied) into the wire hole to protect the wires.

3. The base seal (ITEM 21) will be used between the strobe beacon
base and the mounting surface.

4. Feed the wires first through the base seal and then through the cable
access hole and place the base (with seal) on the mounting surface

(while lining up the mounting holes in the base with the mounting
holes you drilled into the mounting surface). Secure the beacon

firmly to the mounting surface with the supplied mounting screws.

“J” HOOK MOUNT:

This beacon is equipped to handle the “J” hook mount available on some
beacons. Be sure to use the
correct “J” hook mounting holes
(Fig. 1).

TEMPORARY MOUNT:

IMPORTANT WARNING: The
use of any magnetically
mounted warning device on
the outside of a vehicle in
motion is not recommended
and is at the sole risk and
responsibility of the user.

Magnetic/suction: Thoroughly

clean the proposed mounting surface prior to mounting. For suction cup
mounting, wipe the suction cup clean, place the beacon onto its mounting
surface and apply gentle pressure to ensure a good seal has been
achieved. The Magnetic/Suction Cups mount the same way as standard
suction cups but are best suited to a flat, steel surface. Magnetic: Place
the beacon onto the mounting surface and plug it into the vehicle cigar
lighter. The magnetic mount models do not offer Scan-Lock, Cruise Light,
Low Power or SYNC.

HIGH BASE MOUNT:

NOTE: The high base will also accept a 1 inch NPT pipe mount.

1. Install the supplied rubber wire grommet into the high base and feed
the beacon wires through the grommet.

2. Install the three fastex grommets into the high base as shown then,
using the 3 sheet metal screws from the existing base, secure the
existing base to the high base.

3. Using the base as a template mark off the two mounting hole
locations onto the mounting surface. Remove the base and in the
center mark the location of the wire access hole.

4. Drill mounting holes into the mounting surface with a drill sized for
#10-24 mounting screws (customer supplied). Drill the wire access
hole using a 3/8” drill bit. Remove any burrs from the wire access
hole and it is also recommended that you install a rubber grommet
(customer supplied) to protect the wires.

5. The base seal will be used between the strobe beacon base and the
mounting surface.

6. Feed the wires first through the base seal and then through the wire
access hole and place the base (with seal) on the mounting surface

(while lining up the mounting holes in the base with the mounting
holes you drilled into the mounting surface). Secure the beacon

firmly to the mounting surface with your mounting screws.

Page 2

Base Seal

Rubber

Grommet

Rubber

Grommet

Fastex
Grommet

Rubber
Grommet

Customer
supplied
hardware

Dimples in bottom of
base. Punch out to
accomodate mounting
screws.

B

o

t

t

o

m

v

i

e

w

o

f

b

a

s

e

HIGH BASE / PERMANENT

LED

INDICATOR

1. Remove
lens screws

4. Lift out old tube.

Fig. 2Fig. 2

REMOVE

LENS

REMOVE

LENS

2. Remove
lens

Fig. 2

3. pinch pins together

to release tube from

base while lifting.

MOUNT

This is a tamper-proof way to
secure the beacon. Mounting
screws are hidden inside the
base, and aren’t accessible
unless unit is dismantled.

1. Locate the 3 dimples on the
bottom of the base. Drill
them out with a .218 dia.
drill bit for #10 sheet metal
screws (customer
supplied).

2. Using the base as a
template mark the 3
mounting holes off onto the
mounting surface. Remove
the base and in the center
mark the location of the
wire access hole.

3. Drill the mounting holes into
the mounting surface to fit
your mounting hardware
then drill the wire access
hole using a 3/8 inch drill
bit. Remove burrs from the
wire access hole to prevent
damage to the wires. It is
recommended that you
install a rubber grommet in
the wire access hole (customer
supplied).

4. The gasket will be used
between the base and the
mounting surface.

5. Feed the wires through the
cable access hole and
place the base with the
gasket on the mounting
surface, lining up the
mounting holes in the base
with the ones in the mounting
surface. Secure base firmly to
mounting surface with your hardware
and reassemble beacon.

Operation:

Programming / Scan-Lock™ / White-Violet:

To cycle through all patterns: With the beacon switched on, apply
Positive (+) voltage to the WHITE-VIOLET wire for less than 1 second and
release to cycle forward. Apply Positive (+) voltage for more than 1 second
and release to cycle backward.

To set a pattern as default: When the desired pattern is displayed, allow
it to run for more than 5 seconds. The beacon will now display this pattern
when activated.

To reset to the factory default pattern: Turn off power. Now, while
applying Positive (+) voltage to the WHITE-VIOLET wire, turn power on.

Available Scan-Lock™ Patterns:

Comet Flash® (Default Pattern) . . . . . . . . . . . . . . . . . . . . . . . . . .70 FPM

TripleFlash™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 FPM

DoubleFlash. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 FPM

SingleFlash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 FPM

ModuFlash™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-120-60 FPM

ActionFlash™. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Comet-Single

ScanFlash™ . . . . . . . .Comet-Single-Triple-Single-Double-Single-Repeat

High Power Override: Violet

This beacon is equipped with photocell Hi/Low. This means the beacon
will automatically step down to low power at night. If you wish to keep the
beacon in high power at night, ground the VIOLET wire. This will cause
the beacon to stay in high power until you remove the ground. In
applications requiring SAE compliance, this line should be permanently
grounded.

LED Diagnostic Indicator:

This strobe beacon comes equipped with an LED diagnostic indicator. If

the flash tube does not light and the LED is blinking, replace the flash
tube. If the flash tube does not light and the LED is not blinking, check the
power wires, fuse or strobe power supply. The LED is located under the
lens (Fig. 2).

Replacing the Flashtube:

1. Remove the lens screws and remove the lens.

2. While pinching the 2 clips on the sides of the flastube together, pull
the old flash tube out of the beacon.

3. Plug the new flash tube into the base and replace the lens.

IMPORTANT! It is the responsibility of the installation technician to
make sure that the installation and operation of this product will not
interfere with or compromise the operation or efficiency of any
vehicle equipment! Before returning the vehicle to active service,
visually confirm the proper operation of this product, as well as all
vehicle components/equipment.

Page 3

LED INDICATOR

LED INDICATOR

LED INDICATOR

VACUUM MOUNT ASSEMBLY

11

13

12

37

39

38

41

40

123
456
7108119

12

18
19

COMBO MOUNT ASSEMBLY

ITEM 12 SITS
ON 1ST LEDGE

ITEM 12 SITS
ON 1ST LEDGE

ITEM 12 SITS
ON 1ST LEDGE

11

14

21

1 2
3 4
5

15

6
7
9

16

8

10

31

351736

32

12

33

32

13

MAG MOUNT ASSEMBLY

11

13

18

7

869

10 36

19

32

22

23

30

A=
B=
C=
G=
R=

AMBER / HI
BLUE / HI
CLEAR / HI

GREEN / HI

RED/HI

V = VIOLET / HI

COLOR / HI or LO DOME:

1=AMBER LO/

BLUE / LO
CLEAR / LO
GREEN / LO
RED/LO
VIOLET / LO

2=
3=
4=
5=
6=

1=
2=
3=

PLASTIC / COMBO MOUNT
CAST / COMBO MOUNT
PLASTIC / MAG MOUNT

4 = PLASTIC/VACUUM

HOUSING and MOUNT

5=6=15 WATT

26 WATT

POWER:

19 WATT9=

HOUSING
& MOUNT

01-0683997___

COLOR
& DOME

POWER

ITEM PART NUMBER DESCRIPTION

QTYQTY QTYQTY QTY QTY QTY

01-0683997 51_

STROBE BEACON ASSY 15W PLASTIC

STROBE BEACON ASSY 19W PLASTIC

01-0683997 91_

STROBE BEACON ASSY 26W CAST

01-0683997 62_

STROBE BEACON ASSY 15W MAG

01-0683997 53_

STROBE BEACON ASSY 19W MAG

01-0683997 93_

STROBE BEACON ASSY 15W CAST

01-0683997 52_

STROBE BEACON ASSY 19W CAST

01-0683997 92_

DOME AMBER 1079/

68-2180483-10

DOME BLUE 1079/

68-2180483-20

DOME CLEAR 1079/

68-2180483-30

DOME GREEN 1079/

68-2180483-40

DOME RED 1079/

68-2180483-50

DOME AMBER DMS/

68-2180452-10

DOME BLUE DMS/

68-2180452-20

DOME CLEAR DMS/

68-2180452-30

DOME GREEN DMS/

68-2180452-40

DOME RED DMS/

68-2180452-50

SCREW 6 X 1/2 PPH PLASTI SS/15-065419-080

O RING 4.724 ID X .079 THK 70 DUROMETER BLK/

38-0443007-00

FLASHTUBE STROBE BEACON 2500 SERIES

36-0343008-00

SCREW / 10 X 5/8 PPHSMS 410 SS15-101416-100

ASS'Y BASE 15 PLASTIC COMBO/ with -

01-0263736-51

ASS'Y BASE 19 PLASTIC COMBO/ with -

01-0263736-91

ASS'Y BASE 26 CAST COMBO/ with -

01-0263736-62

ASS'Y BASE 15 PLASTIC MAG/ with -01-0263736-53

ASS'Y BASE 19 PLASTIC MAG/ with -01-0263736-93

LABEL M/N 2515/2519/2526 SERIES (not shown)

10-0546440-**

SEAL BASE MODEL 2000 SERIES B/

38-0241596-00

TAPE DISC 3.00 OD X 1.13 ID .062 THK/

66-0423038-00

MAGNET X-80/

65-0010192-00

LABEL / AIRBAG & MAG MT WARNING (not shown)10-0322783-02

LABEL WARNING/ (not shown)10-0321846-00

LABEL M/N P/N S/N/ (not shown)10-0546455___

PAD MOUNTING MODEL 2000 SERIES MAG-MT/

38-0143340-00

ASS'Y BASE 15 CAST COMBO/ with -

01-0263736-52

ASS'Y BASE 19 CAST COMBO/ with -

01-0263736-92

SCREW GROMMET #6/#8 FASTEX/

13-062C40-16J

LABEL NASCAR BAR LOGO/ ® (not shown)

10-0323189-00

A/R

DOME VIOLET 1079/

68-2180483-V0

DOME DARK VIOLET DMS/

68-2180452-V0

3

3

3

3

3

STROBE BEACON ASSY 19W VACUUM

01-0683997_94

01-0683997_54

STROBE BEACON ASSY 15W VACUUM

2

2

A/R

A/R

A/R A/R

A/R

A/R

A/R

A/R

A/R A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

07-764648-023

PLATE ADAPTER MAG SUCTION CUP/-

15-081416-080 SCREW 8 X 1/2 PPHSMS/

08-1583927-05

SUCTION CUP MAGNET MOUNT/

16-1302820-06

WASHER FLAT 1/4" 7/8 OD SS/

14-130216-120

SCREW / 1/4-20 X 3/4 PPHMS SS

A/R

A/R

A/R

A/R

QTYQTY

1

11

11

11

AR

AR

AR

AR

AR

AR

AR

AR

AR

1

9

10

11

12

13

21211222

2

111

1

22

14

18

29

15

23

19

30

16

25

20

31

17

28

21

32

22

33

1

2

3

4

5

6

7

8

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/RA/R

A/RA/R

A/RA/RA/R

A/RA/R

A/RA/R A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/RA/R

A/RA/R

A/RA/R

A/R A/R

A/R A/R

A/R A/R

1

1111

34

1

22

A/R

A/R

A/R

A/R

A/R A/R

A/R

A/R

A/R

A/R

A/R A/R

A/R A/R

A/R A/R

1

11

36

37

38

35

39

40

41

1

111

1

1

A/RA/RA/RA/R A/RA/RA/RA/R A/R

A/RA/RA/RA/R A/RA/RA/RA/R A/R

111111111

111111111

1

1

1

1111111111

1

1

111

111111111

1

11

111

1

11

22

12

35 36

Page 4