Whelen 0SU0EDCR User Manual

®
Installation Guide:
LED Clearance/Warning Light (24V)
ENGINEERING COMPANY INC.
51 Winthrop Road,
Chester, Connecticut 06412-0684
Phone: (860) 526-9504
Fax: (860) 526-4078
WARNING! All customer supplied wires that connect to the positive terminal of the battery must be sized to supply at least 125% of the maximum operating current and FUSED at the battery to carry the load. DO NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT!
Permanent mounting of this product will require drilling. It is absolutely necessary to make sure that no other vehicle components could be damaged by this process. Check both sides of the mounting surface before starting. If damage is likely, select a different mounting location.
1. Place the flange onto the mounting surface and mark off the location for the two mounting screws. Also mark off the wire access hole location between the two screw holes. NOTE: There is an optional wire exit hole on the bottom of the flange if you prefer the wires to exit the bottom of the lighthead. Be sure the installation will not interfere with anything behind the mounting surface.
2. Drill two pilot holes for the two #6 x 3/8"
1.550"
1.130"
Mounting Hole for
heet etal crew#6 S M S
3/8” WIRE
HOLE
IMPORTANT WARNING!
CAUTION! DO NOT LOOK DIRECTLY AT THESE LEDS WHILE THEY ARE ON. MOMENTARY BLINDNESS AND/OR EYE DAMAGE COULD RESULT!
.457"
sheet metal mounting screws and a 3/8” wire access hole. Be sure to thoroughly deburr this hole.
3. Feed the wires through the gasket and wire access hole and mount the lighthead with supplied mounting screws. NOTE: Make sure Whelen logo on lens is oriented correctly after mounting.
.915"
4. Extend the wires to your power source and fuse the positive wire @ 1 Amp then test the lighthead.
IMPORTANT! Before returning this vehicle to active service, visually confirm proper operation of this product, as well as all vehicle components/ equipment.
Internet: www.whelen.com Sales e-mail: autosale@whelen.com Canadian Sales e-mail: autocan@whelen.com Customer Service e-mail: custserv@whelen.com
STEADY
Colored Wire: Grey Wire:
Specifications Input Voltage: Input Current:
FLASHER
Colored Wire: Grey Wire:
Specifications Input Voltage: Input Current PEAK: Average: Flash Rate:
+24VDC
Ground
25.6 VDC 11mA (TYP)
+24VDC
Ground
25.6 VDC
35 mA (TYP)
22mA (TYP)
150 FPM
#6 X 3/8 PPHSMS
FLANGE
CORRECT ORIENTATION
Automotive: Lightheads
®2008 Whelen Engineering Company Inc. Form No. 14239A (071009)
ENGINEERING COMPANY INC.
51 Winthrop Road,
Chester, Connecticut 06412-0684
Phone: (860) 526-9504
Fax: (860) 526-4078
WARNING! All customer supplied wires that connect to the positive terminal of the battery must be sized to supply at least 125% of the maximum operating current and FUSED at the battery to carry the load. DO NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT!
Permanent mounting of this product will require drilling. It is absolutely necessary to make sure that no other vehicle components could be damaged by this process. Check both sides of the mounting surface before starting. If damage is likely, select a different mounting location.
1. Place the flange onto the mounting surface and mark off the location for the two mounting screws. Also mark off the wire access hole location between the two screw holes. NOTE: There is an optional wire exit hole on the bottom of the flange if you prefer the wires to exit the bottom of the lighthead. Be sure the installation will not interfere with anything behind the mounting surface.
1.550"
1.130"
Mounting Hole for
heet etal crew#6 S M S
3/8WIRE
HOLE
IMPORTANT WARNING!
CAUTION! DO NOT LOOK DIRECTLY AT THESE LEDS WHILE THEY ARE ON. MOMENTARY BLINDNESS AND/OR EYE DAMAGE COULD RESULT!
For warranty information regarding this product, visit www.whelen.com/warranty
®
Installation Guide:
LED Clearance/Warning Light (24V)
Internet: www.whelen.com Sales e-mail: autosale@whelen.com Canadian Sales e-mail: autocan@whelen.com Customer Service e-mail: custserv@whelen.com
2. Drill two pilot holes for the two #6 x 3/8" sheet metal mounting screws and a 3/8” wire access hole. Be sure to thoroughly deburr this hole.
3. Feed the wires through the gasket and wire access hole and mount the lighthead
.457"
with supplied mounting screws. NOTE: Make sure Whelen logo on lens is oriented correctly after mounting.
.915"
4. Extend the wires to your power source and fuse the positive wire @ 1 Amp then test the lighthead.
IMPORTANT! Before returning this vehicle to active service, visually confirm proper operation of this product, as well as all vehicle components/ equipment.
STEADY
Colored Wire: Grey Wire:
Specifications Input Voltage: Input Current:
FLASHER
Colored Wire: Grey Wire:
Specifications Input Voltage: Input Current PEAK: Average: Flash Rate:
Ground
Ground
35 mA (TYP)
22mA (TYP)
+24VDC
25.6 VDC 11mA (TYP)
+24VDC
25.6 VDC
150 FPM
CORRECT ORIENTATION
#6 X 3/8 PPHSMS
FLANGE
Automotive: Lightheads
®2008 Whelen Engineering Company Inc. Form No. 14239A (071009)
For warranty information regarding this product, visit www.whelen.com/warranty
Page 1
19
14
ITEM
WIRE FUNCTIONS
1
STEADY FLASHERor
COLORED WIRE = +24VDC GREY WIRE = GROUND
4
5
6
7
8
9
10
11
12
13
15
16
17
18
FLANGE 0 = BLACK
1 = CHROME
2
3
LED COLOR 1 = AMBER
2 = BLUE 3 = WHITE 4 = GREEN 5 = RED
PART NUMBER KEY: 01-066B026 _ _ _
STYLE LED COLOR FLANGE
STYLE 0 = STEADY 4 LED
1 = FLASHER 4 LED 2 = STEADY 1 LED 3 = STEADY 4 LED
30 DEG3=
QTY QTY QTY QTY
2
2
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
1
1
PART NUMBER DESCRIPTION
11
01-066B026( )0
01-066B026( )1
01-066B026( )2
01-066B026( )3
122
11-764975-000
2
11-764975-003
3
01-02 -106B026
4
5
01-02 -206B026
01-02 -306B026
6
01-02 -406B026
7
01-02 -506B026
8
01-02 -116B026
9
01-02 -216B026
10
01-02 -316B026
11
01-02 -416B026
12
01-02 -516B026
13
01-026A086-32
14
01-02 -16B026 3
15
01-02 -26B026 3
16
01-02 -46B026 3
17
01-02 -56B026 3
18
38-0243474-00
19
FINAL ASSEMBLY 4 LED STEADY 24V
FINAL ASSEMBLY 4 LED FLASHER 24V
FINAL ASSEMBLY 1 LED STEADY 24V
FINAL ASSEMBLY 4 LED STEADY 24V 30°
SCREW, #6 X 3/8 PPHSMS 410 SS TYPE A
FLANGE, COURTESY LIGHT BLACK
FLANGE, COURTESY LIGHT CHROME
ASSY, 4 LEDAMBER STEADY
ASSY, 4 LED BLUE STEADY
ASSY, 4 LED WHITE STEADY
ASSY, 4 LED GREEN STEADY
ASSY, 4 LED RED STEADY
ASSY, 4 LEDAMBER FLASHER
ASSY, 4 LED BLUE FLASHER
ASSY, 4 LED WHITE FLASHER
ASSY, 4 LED GREEN FLASHER
ASSY, 4 LED RED FLASHER
ASSY, 1 LED WHITE STEADY
ASSY, 4 LEDAMBER STEADY, 30 DEG
ASSY, 4 LED BLUE STEADY, 30 DEG
ASSY, 4 LED GREEN STEADY, 30 DEG
ASSY, 4 LED RED STEADY, 30 DEG
GASKET, COURTESYLIGHT
19
14
ITEM
WIRE FUNCTIONS
1
STEADY FLASHERor
COLORED WIRE = +24VDC GREY WIRE = GROUND
4
5
6
7
8
9
10
11
12
13
15
16
17
18
FLANGE 0 = BLACK
1 = CHROME
2
3
LED COLOR 1 = AMBER
2 = BLUE 3 = WHITE 4 = GREEN 5 = RED
PART NUMBER KEY: 01-066B026 _ _ _
STYLE LED COLOR FLANGE
STYLE 0 = STEADY 4 LED
1 = FLASHER 4 LED 2 = STEADY 1 LED 3 = STEADY 4 LED
30 DEG3=
QTY QTY QTY QTY
2
2
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
1
1
PART NUMBER DESCRIPTION
11
01-066B026( )0
01-066B026( )1
01-066B026( )2
01-066B026( )3
122
11-764975-000
2
11-764975-003
3
01-02 -106B026
4
5
01-02 -206B026
01-02 -306B026
6
01-02 -406B026
7
01-02 -506B026
8
01-02 -116B026
9
01-02 -216B026
10
01-02 -316B026
11
01-02 -416B026
12
01-02 -516B026
13
01-026A086-32
14
01-02 -16B026 3
15
01-02 -26B026 3
16
01-02 -46B026 3
17
01-02 -56B026 3
18
38-0243474-00
19
FINAL ASSEMBLY 4 LED STEADY 24V
FINAL ASSEMBLY 4 LED FLASHER 24V
FINAL ASSEMBLY 1 LED STEADY 24V
FINAL ASSEMBLY 4 LED STEADY 24V 30°
SCREW, #6 X 3/8 PPHSMS 410 SS TYPE A
FLANGE, COURTESY LIGHT BLACK
FLANGE, COURTESY LIGHT CHROME
ASSY, 4 LEDAMBER STEADY
ASSY, 4 LED BLUE STEADY
ASSY, 4 LED WHITE STEADY
ASSY, 4 LED GREEN STEADY
ASSY, 4 LED RED STEADY
ASSY, 4 LEDAMBER FLASHER
ASSY, 4 LED BLUE FLASHER
ASSY, 4 LED WHITE FLASHER
ASSY, 4 LED GREEN FLASHER
ASSY, 4 LED RED FLASHER
ASSY, 1 LED WHITE STEADY
ASSY, 4 LEDAMBER STEADY, 30 DEG
ASSY, 4 LED BLUE STEADY, 30 DEG
ASSY, 4 LED GREEN STEADY, 30 DEG
ASSY, 4 LED RED STEADY, 30 DEG
GASKET, COURTESYLIGHT
Page 2
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