Whelen 0SA00MCR User Manual

®

Installation Guide:

LED Clearance/Warning Light

ENGINEERING COMPANY INC.

51 Winthrop Road,

Chester, Connecticut 06412

Phone: [phone]

Fax: [phone]

WARNING! All customer supplied wires that connect to the positive terminal of the battery must be sized to supply at least 125% of the
maximum operating current and FUSED at the battery to carry the load. DO NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT!

Permanent mounting of this product will require drilling. It is absolutely necessary to make sure that no other vehicle components could be
damaged by this process. Check both sides of the mounting surface before starting. If damage is likely, select a different mounting location.

1. Place the flange onto the mounting surface and mark off the location for the two mounting screws. Also mark off the wire access hole location
between the two screw holes. NOTE: There is an optional wire exit hole on the bottom of the flange if you prefer the wires to exit the bottom of the
lighthead. Be sure the installation will not interfere with anything behind the mounting surface.

1.550"

1.130"

Mounting Hole for

heet etal crew#6 S M S

3/8” WIRE

HOLE

IMPORTANT WARNING!

CAUTION! DO NOT LOOK DIRECTLY AT THESE LEDS
WHILE THEY ARE ON. MOMENTARY BLINDNESS AND/OR
EYE DAMAGE COULD RESULT!

2. Drill two pilot holes for the two #6 X 3/8"
sheet metal mounting screws and a 3/8”
wire access hole. Be sure to thoroughly
deburr this hole.

3. Feed the wires through the gasket and wire
access hole and mount the lighthead with

.457"

the supplied mounting screws. NOTE:
Make sure the Whelen logo on the lens is

.915"

oriented correctly after mounting.

4. Extend the wires to your power source and
fuse the positive wire @ 1 Amp then test
the lighthead.

IMPORTANT! Before returning this vehicle
to active service, visually confirm proper
operation of this product, as well as all
vehicle components/equipment.

Internet: www.whelen.com
Sales e-mail: [e-mail]
Canadian Sales e-mail: [e-mail]
Customer Service e-mail: [e-mail]

STEADY

Colored Wire:
Black Wire:

Specifications
Input Voltage:
Input Current:

FLASHER

Colored Wire:
Grey Wire:

Specifications
Input Voltage:
Input Current
PEAK:
Average:
Flash Rate:

Ground

60 mA (TYP)

30mA (TYP)

+12VDC

Ground

12.8 VDC
30mA (TYP)

+12VDC

12.8 VDC

150 FPM

FLANGE

GASKET

CORRECT ORIENTATION

#6 x 3/8
PPHSMS
410 SS
TYPE A

Automotive: Lightheads

®2007 Whelen Engineering Company Inc.
Form No. 14095A (070909)

ENGINEERING COMPANY INC.

51 Winthrop Road,

Chester, Connecticut 06412

Phone: [phone]

Fax: [phone]

WARNING! All customer supplied wires that connect to the positive terminal of the battery must be sized to supply at least 125% of the
maximum operating current and FUSED at the battery to carry the load. DO NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT!

Permanent mounting of this product will require drilling. It is absolutely necessary to make sure that no other vehicle components could be
damaged by this process. Check both sides of the mounting surface before starting. If damage is likely, select a different mounting location.

1. Place the flange onto the mounting surface and mark off the location for the two mounting screws. Also mark off the wire access hole location
between the two screw holes. NOTE: There is an optional wire exit hole on the bottom of the flange if you prefer the wires to exit the bottom of the
lighthead. Be sure the installation will not interfere with anything behind the mounting surface.

1.550"

1.130"

Mounting Hole for

heet etal crew#6 S M S

3/8” WIRE

HOLE

IMPORTANT WARNING!

CAUTION! DO NOT LOOK DIRECTLY AT THESE LEDS
WHILE THEY ARE ON. MOMENTARY BLINDNESS AND/OR
EYE DAMAGE COULD RESULT!

For warranty information regarding this product, visit www.whelen.com/warranty

®

Installation Guide:

LED Clearance/Warning Light

Internet: www.whelen.com
Sales e-mail: [e-mail]
Canadian Sales e-mail: [e-mail]
Customer Service e-mail: [e-mail]

2. Drill two pilot holes for the two #6 X 3/8"
sheet metal mounting screws and a 3/8”
wire access hole. Be sure to thoroughly
deburr this hole.

3. Feed the wires through the gasket and wire
access hole and mount the lighthead with

.457"

the supplied mounting screws. NOTE:
Make sure the Whelen logo on the lens is

.915"

oriented correctly after mounting.

4. Extend the wires to your power source and
fuse the positive wire @ 1 Amp then test
the lighthead.

IMPORTANT! Before returning this vehicle
to active service, visually confirm proper
operation of this product, as well as all
vehicle components/equipment.

STEADY

Colored Wire:
Black Wire:

Specifications
Input Voltage:
Input Current:

FLASHER

Colored Wire:
Grey Wire:

Specifications
Input Voltage:
Input Current
PEAK:
Average:
Flash Rate:

Ground

60 mA (TYP)

30mA (TYP)

+12VDC

Ground

12.8 VDC
30mA (TYP)

+12VDC

12.8 VDC

150 FPM

GASKET

CORRECT ORIENTATION

FLANGE

#6 x 3/8
PPHSMS
410 SS
TYPE A

Automotive: Lightheads

®2007 Whelen Engineering Company Inc.
Form No. 14095A (070909)

For warranty information regarding this product, visit www.whelen.com/warranty

Page 1

4

5

10

9

15

11 121314

16 18 19

17

20

6

78

1

PART NUMBER KEY:

01-066A086 _ _ _

WIRE FUNCTIONS

STEADY

COLORED WIRE = +12VDC COLORED WIRE = +12VDC
BLACK WIRE = GROUND GREY WIRE = GROUND

LED COLOR STYLE

1 = AMBER
2 = BLUE
3 = WHITE
4 = GREEN
5 = RED

STYLE

LED COLOR

FLANGE

FLANGE

0 = BLACK
1 = CHROME

FLASHER

0 = STEADY 4 LED
1 = FLASHER 4 LED
2 = STEADY 1 LED
3 = STEADY 4 LED 30 DEG

QTY QTY QTY QTY

3

2

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

ITEM PART NUMBER DESCRIPTION

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

1111

01-066A086( )0

01-066A086( )1

01-066A086( )2

01-066A086( )3

12222

11-764975-000

2

3

11-764975-003

01-026A086-10

4

5

01-026A086-20

6

01-026A086-30

7

01-026A086-40

8

01-026A086-50

9

01-026A086-11

10

01-026A086-21

01-026A086-41

11

01-026A086-51

12

13

38-0243474-00

01-026A086-12

14

15

01-026A086-32

16

01-026A086-52

01-026A086-10

17

18

01-026A086-20

19

01-026A086-40

20

01-026A086-50

FINAL ASSEMBLY 4 LED STEADY

FINAL ASSEMBLY 4 LED FLASHER

FINAL ASSEMBLY 1 LED STEADY

FINAL ASSEMBLY 4 LED STEADY, 30 DEG

SCREW, #6 X 3/8 PPHSMS SS TYPE A

FLANGE, COURTESY LIGHT BLACK

FLANGE, COURTESY LIGHT CHROME

ASSY, 4 LEDAMBER STEADY

ASSY, 4 LED BLUE STEADY

ASSY, 4 LED WHITE STEADY

ASSY, 4 LED GREEN STEADY

ASSY, 4 LED RED STEADY

ASSY, 4 LEDAMBER FLASHER

ASSY, 4 LED BLUE FLASHER

ASSY, 4 LED GREEN FLASHER

ASSY, 4 LED RED FLASHER

GASKET, COURTESYLIGHT

ASSY, 1 LEDAMBER STEADY

ASSY, 1 LED WHITE STEADY

ASSY, 1 LED RED STEADY

ASSY, 4 LEDAMBER STEADY, 30 DEG

ASSY, 4 LED BLUE STEADY, 30 DEG

ASSY, 4 LED GREEN STEADY, 30 DEG

ASSY, 4 LED RED STEADY, 30 DEG

4

5

10

9

16 18 19

15

20

PART NUMBER KEY:

01-066A086 _ _ _

6

78

11 121314

17

WIRE FUNCTIONS

STEADY

COLORED WIRE = +12VDC COLORED WIRE = +12VDC
BLACK WIRE = GROUND GREY WIRE = GROUND

LED COLOR STYLE

1 = AMBER
2 = BLUE
3 = WHITE
4 = GREEN
5 = RED

STYLE

LED COLOR

FLANGE

FLANGE

0 = BLACK
1 = CHROME

FLASHER

0 = STEADY 4 LED
1 = FLASHER 4 LED
2 = STEADY 1 LED
3 = STEADY 4 LED 30 DEG

1

QTY QTY QTY QTY

3

2

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

ITEM PART NUMBER DESCRIPTION

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

1111

01-066A086( )0

01-066A086( )1

01-066A086( )2

01-066A086( )3

12222

11-764975-000

2

3

11-764975-003

01-026A086-10

4

5

01-026A086-20

6

01-026A086-30

7

01-026A086-40

8

01-026A086-50

9

01-026A086-11

10

01-026A086-21

01-026A086-41

11

01-026A086-51

12

13

38-0243474-00

01-026A086-12

14

15

01-026A086-32

16

01-026A086-52

01-026A086-10

17

18

01-026A086-20

19

01-026A086-40

20

01-026A086-50

FINAL ASSEMBLY 4 LED STEADY

FINAL ASSEMBLY 4 LED FLASHER

FINAL ASSEMBLY 1 LED STEADY

FINAL ASSEMBLY 4 LED STEADY, 30 DEG

SCREW, #6 X 3/8 PPHSMS SS TYPE A

FLANGE, COURTESY LIGHT BLACK

FLANGE, COURTESY LIGHT CHROME

ASSY, 4 LEDAMBER STEADY

ASSY, 4 LED BLUE STEADY

ASSY, 4 LED WHITE STEADY

ASSY, 4 LED GREEN STEADY

ASSY, 4 LED RED STEADY

ASSY, 4 LEDAMBER FLASHER

ASSY, 4 LED BLUE FLASHER

ASSY, 4 LED GREEN FLASHER

ASSY, 4 LED RED FLASHER

GASKET, COURTESYLIGHT

ASSY, 1 LEDAMBER STEADY

ASSY, 1 LED WHITE STEADY

ASSY, 1 LED RED STEADY

ASSY, 4 LEDAMBER STEADY, 30 DEG

ASSY, 4 LED BLUE STEADY, 30 DEG

ASSY, 4 LED GREEN STEADY, 30 DEG

ASSY, 4 LED RED STEADY, 30 DEG

Page 2