to follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: 16652 R1
Revised: Mar/13
This product has been designed and constructed according to general engineering
standardsa. Other local regulations may apply and must be followed by the operator.
We strongly recommend that all personnel associated with this equipment be trained
in the correct operational and safety procedures required for this product. Periodic
reviews of this manual with all employees should be standard practice. For your
convenience, we include this sign-off sheet so you can record your periodic reviews.
DateEmployee SignatureEmployer Signature
a. Standards include organizations such as the American Society of Agricultural and Biological Engineers,
American National Standards Institute, Canadian Standards Association, International Organization for
Standardization, and/or others.
Thank you for purchasing a WHEATHEART grain auger. Before using, please
read this manual and understand the various features of the equipment and
precautions for efficient and safe operation.
Keep this manual handy for frequent reference and to review with new
personnel. A sign-off form is supplied on the inside front cover to record your
safety reviews. Call your local distributor or dealer if you need assistance or
additional information.
This manual should be regarded as part of the equipment. Suppliers of both new
and second-hand equipment are advised to retain documentary evidence that
this manual was provided with the machine.
Serial Number:
Serial number is found on the right at the top of the lower
tube.
The Safety Alert symbol to the left identifies important safety messages on the
product and in the manual. When you see this symbol, be alert to the possibility
of personal injury or death. Follow the instructions in the safety messages.
Signal Words
Note the use of the signal words DANGER, WARNING, CAUTION, and NOTICE
with the safety messages. The appropriate signal word for each message has
been selected using the definitions below as a guideline.
DANGER
Indicates an imminently hazardous situation
that, if not avoided, will result in serious injury
or death.
WARNING
Indicates a hazardous situation that, if not
avoided, could result in serious injury or
death.
CAUTION
Indicates a hazardous situation that, if not
avoided, may result in minor or moderate
injury.
NOTICE
Indicates a potentially hazardous situation that, if not
avoided, may result in property damage.
Important:This general safety section includes instructions that apply to all safety practices.
Any instructions specific to a certain safety practice (e.g., assembly safety), can
be found in the appropriate section. Always read the complete instructional
sections and not just these safety summaries before doing anything with the
equipment.
YOU are responsible for the SAFE use and maintenance of your equipment.
YOU must ensure that you and anyone else who is going to work around the
equipment understands all procedures and related SAFETY information
contained in all on-product labels and in this manual.
Remember, YOU are the key to safety. Good safety practices not only protect
you, but also the people around you. Make these practices a working part of your
safety program.
• It is the equipment owner, operator, and maintenance personnel’s responsibility to read and understand ALL safety instructions, safety decals, and manuals and follow them when assembling, operating, or maintaining the
equipment. All accidents can be avoided.
• Equipment owners must give instructions and review the information initially
and annually with all personnel before allowing them to operate this product.
Untrained users/operators expose themselves and bystanders to possible
serious injury or death.
• Use this equipment for its intended purposes only.
• Do not modify the equipment in any way that is not authorized by the manufacturer. Unauthorized modification may impair the function and/or safety, and
could affect the life of the equipment. Any modification to the equipment voids
the warranty.
• Do not allow anyone within the work area who doesn’t need to be there.
• Follow all practices to ensure that the workplace is safe.
• Have a first-aid kit available for use should the need arise, and know how to
use it.
• Provide a fire extinguisher for use in case of an accident. Store in a highly visible and accessible place.
• Wear appropriate protective gear . This list includes, but
is not limited to:
• a hard hat
•gloves
• protective shoes with slip-resistant soles
• protective goggles
• hearing protection
• dust mask or respirator
• For Powered Equipment: before servicing, adjusting, or repairing powered
equipment, unplug, place all controls in neutral or off position, stop the engine
or motor , remove ignition key or lock out power source, and wait for all moving parts to stop.
• be sure electrical outlets and tools are properly
grounded
• use adequate light for the job at hand
• Think SAFETY! Work SAFELY!
2.2. ASSEMBLY SAFETY
• Read through the instructions to get to know the sub-assemblies and hardware that make up the equipment.
• Do not take chances with safety. The components are large, heavy, and can
be hard to handle. Always use the proper tools, stands, jacks, and hoists for
the job.
• Read and understand the assembly instructions for the product before proceeding to assemble the product.
• Always have two or more people assembling the equipment. Because of the
weight, do not attempt assembly alone.
2.3. OPERATION SAFETY
• Have another trained person nearby who can shut down the auger in case of
accident. Always work with a second trained person around augers.
• Do not operate with any of the safety guards removed.
• Keep body, hair, and clothing away from moving p art s. Stay away from intake
during operation.
• Inspect lift cable before using auger. Replace if frayed or damaged. Make
sure it is seated properly in cable sheaves and cable clamps are secure.
• Operate auger on level ground free of debris. If ground is uneven, anchor the
auger to prevent tipping or upending.
• Augers are not insulated. Keep away from electrical lines. Electrocution can
occur without direct contact.
• Support the discharge end and/or anchor the intake end before operating to
prevent upending.
• Do not use auger as a hoist.
• Empty auger before raising or lowering.
• Lower auger at completion of operation or when not in use. Auger could drop
rapidly in case of cable break or hydraulic failure (where applicable).
• Ensure that winch is locked before operating auger.
• Do not grab or touch drive belts during operation for any reason.
• Never use a PTO driveline without a rotating shield in good working order.
• Ensure PTO driveline is securely attached at both ends before operating.
• Before starting tractor, turn power to PTO to the off position (where applicable).
• Keep body, hair, and clothing away from rotating PTO driveline.
• Ensure the PTO driveline shields turn freely on the PTO driveline.
• Do not exceed operating speed of 540 rpm.
• Keep u-joint angles small and equal. Do not exceed recommended operating
1016652 R1
length for PTO driveline.
WHEATHEART - GHR130 & WHR130 GRAIN AUGERS2. SAFETY FIRST
PTO-SD & EMD DRIVE MODELS2.5. ELECTRIC MOTOR SAFETY
2.5. ELECTRIC MOTOR SAFETY
• Inspect the drive belts before using auger. Replace if frayed or damaged.
• Do not grab or touch drive belts during operation for any reason.
• Remember to ground electric motor before using auger.
2.6. TRANSPORT & PLACEMENT SAFETY
• Transport auger in full down position with slight tension on cable.
• Properly place hitch pin and securely attach safety
chain. Use a type of hitch pin that will not allow
auger to separate from towing vehicle.
• Always attach an SMV (slow moving vehicle) sign
before transporting auger . Equip the auger with the
necessary lights for transportation where required
by law . Always use hazard warning flashers on the
tractor/towing vehicle when transporting unless
prohibited by law.
• Always travel at a safe speed, never exceeding 15
mph (24 km/hr). Reduce speed on rough surfaces
and be cautious when turning corners or meeting
traffic.
• Before raising/lowering/moving the auger, make
sure the area around the auger is clear of obstructions and/or untrained personnel. Never allow anyone to stand on or beneath auger while
transporting or placing auger.
• Do not transport auger on slopes greater than 20°.
• Wheels must be free to move when raising or lowering auger.
• Never attempt to move auger manually. To do so
will result in serious injury.
• Before moving auger, check for overhead obstructions and/or electrical wires.
Electrocution can occur without direct contact.
• When lowering the auger the track shoe may become stuck; if this happens,
do not continue to turn the winch handle counter-clockwise because it will disengage the brake mechanism and will create an unsafe condition. Too much
slack in the cable may also cause the auger to drop suddenly.
• Disconnect PTO driveline from tractor before moving auger or tractor and
secure in transport saddle (where applicable).
• The winch must make a clicking sound when raising auger. If clicking sound
stops, retain grip on handle, lower auger fully, and repair winch.
• Always keep a minimum of 3 cable wraps on the winch drum.
• Shut down and lock out all power before attempting maintenance of any kind.
If applicable, disconnect PTO driveline from tractor or hydraulic hoses on
units with hydraulic drive hoppers.
• After maintenance is complete, replace and secure all safety guards and
safety devices, and if applicable, service doors and cleanout covers.
• Support auger tube before attempting maintenance on the undercarriage
assembly. Auger should be in full down position for maintenance.
• Use only genuine WHEATHEART replacement parts or equivalent. Replacement parts such as intake guards, pulley guards, PTO driveline shields,
winches, and lift cables must meet ASABE standards or serious injury may
result. Use of unauthorized parts will void warranty. If in doubt, contact
WHEATHEART or your WHEATHEART dealer.
• Do not modify any auger components without authorization from WHEATHEART. Modification can be dangerous and result in serious injuries.
2.8. SAFETY DECALS
• Keep safety decals clean and legible at all times.
• Replace safety decals that are missing or have become illegible. See decal
location figures that follow.
• Replaced parts must display the same decal(s) as the original part.
• Safety decals are available from your distributor, dealer, or factory.
2.8.1. DECAL INSTALLATION
1. Decal area must be clean and dry, with a temperature above 50°F (10°C).
2. Decide on the exact position before you remove the backing paper.
3. Align the decal over the specified area and carefully press the small portion
with the exposed sticky backing in place.
4. Slowly peel back the remaining paper and carefully smooth the remaining
portion of the decal in place.
5. Small air pockets can be pierced with a pin and smoothed out using the sign
backing paper.
2.8.2. SAFETY DECAL LOCATIONS
Replicas of the safety decals that are attached to the equipment are shown in the
figure(s) that follow. Proper safety procedures require that you familiarize
yourself with the various safety decals and the areas or particular functions that
the decals apply to as well as the safety precautions that must be taken to avoid
serious injury, death, or damage.
* WHEATHEART reserves the right to update safety decals without notice.
Safety decals may not be exactly as shown.
1216652 R1
WHEATHEART - GHR130 & WHR130 GRAIN AUGERS2. SAFETY FIRST
Warning: Before continuing, ensure you have read and understand the relevant information
in the safety section. Safety information is provided to help prevent serious injury, death, or
property damage.
PTO-SD & EMD DRIVE MODELS3.1. PRE-ASSEMBLY
3.Assembly
3.1. PRE-ASSEMBLY
Before beginning assembly, familiarize yourself with all the sub-assemblies and
hardware making up the auger. Have all parts on hand and arrange them for
easy access. Carry out assembly in a large open area with a level surface.
Important:Always have 2 or more people assembling the equipment. Because of the
weight, do not attempt assembly alone.
Augers are available in various combinations. In most cases, the following
instructions will apply to all augers. Where the assembly information varies,
additional instructions will be included and will be indicated with an arrow.
3.2. TUBES & FLIGHTING
1. Position tube sections. Align tube sections on a flat surface or on a series of
benches.
Do not drop. Damage to equipment or serious
personal injury will result.
Note: When assembling more than 2 sections, start from spout end and work towards
hopper.
2. Slide lower flight shaft onto upper flight shaft until flight ends butt together
and flighting spiral matches up. Secure with two 5/8” x 4-1/2” grade 8 bolts
and locknuts (Figure 3.1). Repeat, if necessary, for any remaining flight
shafts.
2. Attach the angle track stop to upper end of track as shown in Figure 3.2 and
3.3 using four 7/16" x 1-1/4" bolts, locknuts, and flat washers. Make certain
the flat iron washers are on top of track.
Important:Only for 13" x 36':Track ends must align to allow track shoe to smoothly slide
over track joint. Misalignment may cause jamming.
Figure 3.3
A. 130-36’B. 130-31’
Figure 3.2
3. Only for GHR130-36’: Slide track shoe along full length of track to make
certain there is no binding and that track ends are properly aligned. The
upper and lower tracks must align to allow track shoe to roll smoothly over
this joint (Figure 3.4).
7. Slide non-spline end of PTO driveline onto input shaft on gearbox using a
1/4" x 1-1/2" square key. Tighten set screws securely.
Note:The PTO driveline is non-separable. Do not extend beyond 80".
8. Install the PTO driveline transport saddle to auger tube about 3’ above
gearbox. Secure with two 7/16” x 1-1/4" bolts and locknuts.
9. Attach the drive shield to the shield mount with two 3/8" x 3/4" bolts and
washer locknuts, then slide this assembly over PTO driveline and attach to
gearbox with two 1/2” x 1" bolts and lockwashers (Figure 3.6).
CAUTION
Never use a PTO driveline without a shield in
good working order.
Do not exceed maximum recommended
operating length or 15o angularity of PTO
driveline u-joints.
Figure 3.6
3.6. EMD DRIVE
See Figure 3.7 and 3.8.
Upper sections of the driveshaft are factory installed. To install the lower section
1. Check Table below for correct sequence for your auger.
AUGER MODEL
13” x 31'19"1-1/4"
13” x 36'42"1-1/4"
LOWER DRIVESHAFT
LENGTHDIAMETER
2. Clean dirt and paint from driveshaft ends and inside couplers.
3. Remove chain from chain coupler on gearbox, then attach chain coupler
sprocket to driveshaft with a 1/4" x 1-1/2" square key. Tighten set screw.
4. Place gearbox assembly on auger tube, then reinstall chain coupler leaving
minimum of 1/16" between coupler sprockets.
5. Secure gearbox assembly to auger tube with two half bands and four
7/16" x 1-1/4" bolts and locknuts. Tighten securely.
6. Attach the chain coupler guard to gearbox base with two 3/8" x 3/4" bolts and
washer locknuts.
Important:Ensure that gearbox is half full with EP90 lube oil before operating auger. Do not
overfill. Failure to heed will void warranty.It is easier to fill oil into the gearbox
when it is in the horizontal position.
7. Position electric motor mount beneath auger as shown, about 1-1/2" to 2"
(3.81 cm - 5.08 cm) from gearbox assembly. Secure with two half bands and
four 7/16" x 1-1/4" bolts and locknuts.
8. Slide the 15" pulley onto gearbox shaft with hub facing gearbox. Insert
1/4" x 1-1/2" square key, then tighten securely.
STEPS 9. THROUGH 16. MAY BE COMPLETED AT THIS TIME OR AFTER
AUGER TUBE AND UNDERCARRIAGE ASSEMBLY IS COMPLETED.
9. Place drive pulley onto motor shaft, then insert square key and tighten set
screws. (A 4" to 4-1/2" pulley is recommended. Pulley and square key are not
supplied).
10. Attach electric motor to motor mount with four bolts and locknuts (not
provided) and four square washers (provided). The square washers go inside
the mount channels.
1 1. Attach the “narrow” guard mount angle to the motor mount channels with two
7/16" x 1-1/4" bolts, square washers, and locknuts. Align angle with outside
edge of the mount channels.
12. Place belts on the pulleys and apply slight tension. Align the two pulleys with
a straight edge, then tighten set screws.
13. Apply final tension to belts with the 1/2” x 9" adjusting bolts on the motor
mount.
Note:The correct operating tension is the lowest tension at which the belts will not slip
under peak load conditions.
14. Place the short angle on top of the gearbox as shown and attach with two
1/2” x 1" bolts and lockwashers.
Figure 3.8
15. Attach the guard to gearbox assembly by bolting the guard mount bracket to
the short angle with one 3/8" x 3/4" bolt and washer locknut.
16. Secure the other end of guard by bolting the “wide” guard mount angle to the
“narrow” guard mount angle with two 5/16" x 5" bolts and locknuts. Adjust the
width of guard at the motor pulley to suit the pulley diameter.
• The motor and controls should be installed by a qualified electrician in
accordance with all local and national codes.
• Incorporate a magnetic starter to protect the motor.
• The motor must have a manual reset button.
• Locate reset and starter controls so that the operator has full view of the
entire operation.
• Locate main power disconnect switch within reach from ground level to
permit ready access in case of an emergency.
• A main power disconnect switch capable of being locked (in the off position only) must be provided.
Figure 3.9
PTO-SD & EMD DRIVE MODELS3.7. DRIVESHAFT SHIELD
3.7. DRIVESHAFT SHIELD
Before installing the driveshaft shields, refer to Table 3.1 for the proper sequence
for your particular auger . Inst all shields working from the gearbox assembly up to
the discharge end.
To install:
1. Place driveshaft shield
against gearbox and over
chain coupler guard, then
secure with a guard strap and
2 self-tapping screws (Figure
3.6).
2. To install remainder of the
driveshaft shielding, work
from the bottom up. Shields
should overlap at bearing support brackets (Figure 3.9).
Note:When installing driveshaft shielding, refer to step 1 in Table 3.1.
3. Fasten with shield strap and self-tapping screws. Do not tighten until all
shielding is in place.
Table 3.1 Driveshaft Shielding Sequence
STEP
1142" (1.07 m)142" (1.07 m)
2648" (1.22 m)448" (1.22 m)
3-42" (1.07 m)142" (1.07 m)
QTYLENGTHQTYLENGTH
STEP
QTYLENGTHQTYLENGTH
1142" (1.07 m)142" (1.07 m)
2648" (1.22 m)448" (1.22 m)
3160" (1.52 m)160" (1.52 m)
e. Tighten slotted spindle nut until hub drags slightly. Back off nut about 1/4
turn until hub turns freely.
f. Install cotter pin and dust cap.
Note:Installing tires may not leave you with enough clearance to position and attach
undercarriage once auger tube is raised. If so, install wheels after assembly is
complete.
g. Check that pressure of pre-inflated tires matches pressure indicated on tire
sidewall. Mount wheels on hubs and attach with six 1/2” x 1-3/4” wheel
bolts.
Figure 3.12
5. Fasten upper lift arms to lower reach arms with 3/4" x 2" bolts and locknuts.
Do not over-tighten. Tighten snug only; these bolts act as pivot points.
6. Raise the discharge end of auger with a
front end loader and a strong sling/chain or
block and tackle. The height should be
sufficient to clear undercarriage assembly.
WARNING
Do not remove tube support until auger is fully
assembled.
7. Position transport undercarriage beneath tube assembly and attach lower
reach arms to mounting bracket on bottom tube with 3/4" x 2" bolts and
locknuts sandwiching the stabilizer brackets between as shown in Figure
3.13. Do not over-tighten. Tighten snug only as these bolts act as pivot
points.
8. Attach upper lift arms to roller track shoe with one 3/4" x 6-1/2" bolt and
locknut. Do not over-tighten. Tighten snug only; this bolt acts as a pivot point
(Figure 3.14).
9. Lower upper end of auger slowly until the roller track shoe rests against the
track stop.
3.10. WINCH & LIFT CABLE
1. Attach cable to winch using one of the 2
methods shown, depending on supplied
winch.
• If method 2 is used, the nut must be on
the outside of the drum to prevent damage to the cable. Leave about one inch
(2.54 cm) of cable extending past the
clamp. Cable must leave winch from
bottom side.
2. The winch must have a
minimum of 3 wraps of cable
on drum when auger is in
transport position.
3. Attach winch to winch mount
with three 3/8” washer
locknuts.
Winch handle must be
positioned on the left side of the
auger (determine left by
standing at the intake end,
facing the discharge end).
2416652 R1
4. Thread lift cable under and around roller on track shoe, then back to cable
attach rod welded to lower end of track.
5. Wrap cable 1-1/2 times around the
cable attach rod and secure with
three cable clamps. Position cable
clamps as shown in Figure 3.16
and 3.17. Tighten cable clamps
securely.
Make certain cable is properly seated
in cable groove before raising auger.
Figure 3.17
3.10.1. WINCH HANDLE
This auger may use one of several different winch models. Before installing
handle on the main winch assembly , check the model number st amped on winch
housing and follow the correct set of instructions.
Winch handle assembly must follow the
instructions below. Improper assembly will
result in sudden winch failure causing
damage to equipment and/or personal injury.
MODEL K2550
1. Slide handle over flat
sides of input shaft.
2. Fasten with 1/2” locknut.
Do not remove or loosen the
locknut on brake side of
winch: it is an important part
of the brake system of the
winch.
For continuous use in extreme cold conditions, semi-fluid arctic grease or heavy
oil may be used.
3.12. PLASTIC MANUAL HOLDER
Before beginning installation, ensure that all
winch / auger lift controls are locked in place
and shut down and/or lock out auger.
1. Attach holder to the lower frame arms.
Manual holder must be accessible at all
times, whether frame is up or down.
2. The manual holder cap must face up
(towards the intake end). Attach manual
holder with supplied zip ties. Tighten the zip
ties, securing the holder in place.
Where possible, attach the zip ties above a
frame brace tab to prevent the manual holder
from slipping down the lower frame arms.
Important:Do not cover any existing safety or instruction decals with the model decals.
For most decal placement, follow the figure above. Apply decals to both sides of
auger tube.
Lower Tubes: Place decals just below the angle flange, centered on the tube.
Decals must be easily seen from the ground when auger assembly is complete.
(For 36' augers, the model decal can be located in the center of the lower tube.)
Upper Tubes: Place Wheatheart decals in the center of the upper tube, where
they are easily seen from the ground when auger assembly is complete. For the
GHR130/SA130/SA130 FLEX series, the Wheatheart decal is located at the top
end of the upper middle tube.
3.13. MODEL DECAL PLACEMENTPTO-SD & EMD DRIVE MODELS
2816652 R1
WHEATHEART - GHR130 & WHR130 GRAIN AUGERS4. TRANSPORT & PLACEMENT
Warning: Before continuing, ensure you have read and understand the relevant information
in the safety section. Safety information is provided to help prevent serious injury, death, or
property damage.
PTO-SD & EMD DRIVE MODELS4.1. TRANSPORT PROCEDURE
4.Transport & Placement
4.1. TRANSPORT PROCEDURE
Follow all safety precautions when transporting the auger and use a proper
towing vehicle.
1. If auger is raised, place in full down position. The roller track shoe should be
seated against the upper track stop with slight tension on the lift cable. Refer
to “Lowering & Completion” on page 37.
2. Lock winch: turn handle clockwise until 2 clicks are heard.
Important:The winch must have a minimum of 3 wraps of cable on drum when auger is in
transport position.
3. Place and secure hitch pin and safety chain. The safety chain should be
threaded though handle on the lower tube and wrapped around auger tube
before attaching to the towing vehicle (Figure 4.1).
Figure 4.1
Important:Use a type of hitch pin (see Figure 4.1) that will not allow auger to separate from
towing vehicle.
4. Be aware of overhead obstructions and electrical wires and devices. The
130-31’/36’ augers need a minimum clearance of 10.5’-11’ (3.2m - 3.35m) in
normal transport position.
16652 R129
4. TRANSPORT & PLACEMENTWHEATHEART - GHR130 & WHR130 GRAIN AUGERS
4.2. PLACEMENT PROCEDUREPTO-SD & EMD DRIVE MODELS
5. Refer to “Transport & Placement Safety” on page 11 for important safety
information before towing.
CAUTION
If auger wheels are partially or fully buried in
snow or grain, failure to clear area around the
wheels before moving may cause damage to
the auger or result in serious injury.
4.2. PLACEMENT PROCEDURE
1. Ensure towing hitch is in place and secure.
Important:Use a type of hitch pin (Figure 4.1) that will not allow auger to separate from
towing vehicle.
2. Before raising or positioning auger, make sure that entire area in line of
travel, both on the ground and overhead, is clear of any obstructions or
electrical wires.
WARNING
If auger wheels are partially or fully buried in
snow or grain, failure to clear the area around
the wheels before moving may cause damage
to the auger or result in serious injury.
3. Ensure auger is on reasonably level ground when raising, lowering, or
positioning.
Note:Make certain cable is properly seated in cable groove before raising auger. Refer
to Figure 3.25.
4. To raise auger, turn winch handle clockwise. Use a firm grip on winch handle;
do not release unless the ratchet pawl is fully engaged.
NOTICE
Do not turn winch handle counter-clockwise except when
lowering auger or severe damage to winch will occur.
Important:Winch must make clicking sound when raising auger. If clicking stops, retain grip
on handle, lower auger fully, and repair ratchet.
Note:Do not turn winch handle counter-clockwise except when lowering auger or
Never attempt to increase height of auger by
positioning wheels on lumber, clocks, or by
any other means. To do so will result in
damage to equipment and/or personal injury.
Important:When releasing auger from the towing vehicle, test the intake end for downward
PTO Models Only: The driveline is non-separable. Remove from tractor and
secure in transport saddle on auger before moving tractor away from auger.
5. Move the auger into working position slowly. Do not unhitch and attempt to
move auger by hand.
6. Once auger is in position, chock wheels on both sides and apply the park
brake on the tractor (or chock its wheels as well) to prevent movement during
operation.
weight. Do not raise the intake end above drawbar height. When the intake end
is elevated too high with auger in raised position, the balance of weight quickly
transfers to the discharge end, causing it to upend. Ensure proper anchoring/
support.
7. When operating auger in the raised position, rest the discharge end lightly on
the bin roof, or tie to bin to prevent wind from toppling auger. When operating
the auger in a freestanding position, anchor the intake end.
8. Anchor and/or support auger during operation.
• When lower half of auger empties of grain, the weight balance transfers
to upper end of auger, which can cause upending.
9. See “Lowering & Completion” on page 37 for correct lowering procedure.
CAUTION
Do not use auger as a hoist to raise any object
regardless of weight. This will create an
unsafe condition and will void warranty.
16652 R131
4. TRANSPORT & PLACEMENTWHEATHEART - GHR130 & WHR130 GRAIN AUGERS
Warning: Before continuing, ensure you have read and understand the relevant information
in the safety section. Safety information is provided to help prevent serious injury, death, or
property damage.
Operators must observe safety procedures at all times and follow the pre-operational checklist before each start-up.
Pre-Operational Checklist
Before operating auger each time, the operator must confirm the following:
• All fasteners are secure as per assembly instructions.
• PTO SD Models:
• Driveline is connected and secure.
• Driveline shield rotates freely.
• EMD Models:
• Drive belt(s) are not frayed or damaged.
• Drive belt(s) are properly adjusted and aligned.
• Lift cable is not frayed or damaged.
• Lift cable is properly seated in cable sheaves.
• Cable clamps are secure.
• Tube alignment is reasonably straight.
• Auger wheels are chocked, and
• PTO SD Models: tractor wheels are chocked or the parking brake has been
engaged.
• Intake area and discharge spout are free of obstructions.
• Proper maintenance has been performed.
5.1. AUGER DRIVE & LOCKOUT PROCEDURE
Drive
Type
Electric
Motor
16652 R133
Before starting motor, ensure
• motor is properly grounded
• pulley shields are in place and secure
Before OperationLockout
The electric motor should be
equipped with a main power
disconnect switch capable of being
locked in the off-position only. The
switch should be in the locked
position during shutdown or
whenever maintenance is performed
on the auger.
• If reset is required, disconnect all
power before resetting motor.
• PTO driveline is securely attached to the
tractor and jackhaft
• tractor park brake in engaged and/or
wheels are chocked
• you are not exceeding the maximum
operating length of 80” (2016 mm) of the
PTO driveline or maximum angle of 15°
• PTO drive on the tractor is in the off
position
Before OperationLockout
Shut off tractor’s engine and remove
key from tractor.
• If removing key is impossible,
remove PTO driveline from tractor.
5.2. OPERATING PROCEDURE
5.2.1. START-UP & BREAK IN
1. Properly place auger and complete the pre-operational checklist at the
beginning of this chapter. If everything is satisfactory, prepare for a 30 minute
operation (half speed for PTO).
2. Correctly position portable grain hopper secure it to the auger with both
straps (where applicable).
Important:Anchoring and/or support auger during operation. When lower half of auger
empties of grain, the weight balance transfers to the upper end of auger, which
can cause upending.
CAUTION
Do not start auger until area is clear of all
unauthorized personnel.
Do not exceed 540 rpm on the PTO.
3. Start tractor and engage PTO driveline or start electric motor (depending on
model), then feed grain to auger.
Important:When starting auger for the first time, be prepared for an emergency shutdown in
4. PTO Models: If auger functions normally, check PTO drive at varying speeds
for a period of 30 minutes.
case of excessive vibration or noise. Note that auger may run rough until tube is
polished.
5. Upon completion of initial run, shutdown auger (see section below for more
information on shutting down your auger).
6. Lock out tractor and conduct a complete inspection of auger following the
checklist at the beginning of this chapter.
USE OF GRAIN SPREADERS: Many grain spreaders cannot handle the
large capacity of some augers. Some augers plug, causing damage to the
flighting and other drive components. This type of damage is not covered by
warranty. Hints on how to avoid this...
• Get a larger spreader, if available.
• Remove the spreader.
• Make sure spreader is turned on.
• Center auger spout on spreader.
• Do not lower auger spout into spreader.
• Suspend the spreader from bin ceiling leaving extra room for excess
grain to flow over the spreader.
BIN LEVEL INDICATORS: These augers are fast and bins fill up quickly. A
full bin will cause auger to plug, which can damage the flighting and other
drive components. Installing quality grain-level indicators on your bins will
allow you to monitor bin filling and help prevent damage to your auger.
PTO-SD & EMD DRIVE MODELS5.2. OPERATING PROCEDURE
After the initial start-up and inspection, the auger should be shut down and
inspected at least three more times during the first 10 hours of operation.
Keep operation of empty auger to a minimum, as this results in excessive wear.
Once auger is broken in, the checklist should be a part of the daily routine before
operating auger.
5.2.2. OPERATING WITH A FULL LOAD
1. When operating the auger , always work with a second person in a position to
monitor the operation and initiate a shutdown in case of emergency.
2. Monitor the auger during operation for abnormal noises or vibrations.
3. Shut off all power before making adjustments, servicing, or clearing the
machine.
DANGER
Rotating Flighting Hazard!
To prevent death or serious injury:
• Keep away from rotating auger flighting.
• Do not remove or modify auger flighting
guards, doors, or covers. Keep in good
working order. Have replaced if damaged.
• Do not operate the auger without all
guards, doors, and covers in place.
• Never touch the auger flighting. Use a
stick or other tool to remove an obstruction or clean out.
• Shut off and lock out power to adjust, service, or clean.
1. Near the end of a load, decrease auger speed until all grain is clear of
machine.
2. When auger is clear of grain, disengage PTO drive.
3. Shut down and lock out tractor.
EMERGENCY / FULL-TUBE RESTART:
1. If the auger is shut down for an emergency, lock out tractor before correcting
the problem.
• If the problem is plugging, clear as much of the grain as possible using a
piece of wood, wet/dry vac, or other tool before restarting auger. Do not reach in and use your hands even if the tractor has been locked out.
2. If auger tube is full of grain, do not restart at full speed. Engage PTO at low
rpm, gradually increasing power until normal operating speed is reached.
NOTICE
Starting the auger when there is grain blockage will result in
damage.
Note:The flighting rpm on augers equipped with electric motors is not adjustable. To
EMD
ORMAL SHUTDOWN:
N
1. Near the end of a load, decrease the flow of grain until auger is clear.
2. Once auger is clear, stop motor and lock out power.
clear auger of grain, decrease the grain flow until auger is clear and stop motor.
EMERGENCY / FULL-TUBE RESTART:
1. If the auger is shut down for an emergency, lock out motor before correcting
the problem.
• If the problem is plugging, clear as much of the grain as possible using a
piece of wood, shop vac, or other tool before restarting auger. Do not reach in and use your hands (See “Auger Drive & Lockout Procedure”
on page 33.” for lockout procedure.)
NOTICE
Starting the auger under load may result in damage to unit.
Be sure there is no blockage.
1. For PTO drives: disconnect driveline from tractor before lowering.
2. Ensure area beneath auger is clear.
3. Turn winch counterclockwise to lower (no clicking sound when lowering).
4. After lowering, turn handle clockwise until you hear 2 clicks to lock brake.
• Use a firm grip on handle. Do not release unless ratchet pawl is fully
engaged.
• The winch is designed for manual operation only.
• When lowering, never continue to turn handle counterclockwise if the
cable does not keep moving out under load. This will disengage the
brake mechanism and create an unsafe condition. If this happens,
winch in slack cable and correct problem.
Do not leave auger in raised position when not in use. Auger could drop rapidly
due to a cable break. High winds may also upset auger.
PTO-SD & EMD DRIVE MODELS5.2. OPERATING PROCEDURE
5.2.4. LOWERING & COMPLETION
After operation:
1. Clean entire work area.
2. Remove all supports and chocks.
3. Move auger out of working position and lower fully (see shaded box that
follows for lowering procedure).
4. Move auger to the next work area or to a storage area and then clean out.
5. Clean out auger.
a. Shut off tractor engine and lock out power.
b. Manually clean out grain with a piece of wood, vacuum cleaner, or other
tool. Do not use hands.
6. Prepare for transport and placement or storage (see appropriate chapters for
more information).
Warning: Before continuing, ensure you have read and understand the relevant information
in the safety section. Safety information is provided to help prevent serious injury, death, or
property damage.
PTO-SD & EMD DRIVE MODELS6.1. GENERAL MAINTENANCE PROCEDURES
6.Maintenance & Storage
Proper maintenance habits on the 130-31’/36’ auger mean a longer life for the
machine and a more efficient and safer operation.
6.1. GENERAL MAINTENANCE PROCEDURES
Please follow the guidelines below.
AreaMaintenanceFrequency
General
General
Lift Cable
Wheel HubsRepack with lithium-based grease.Every 2–3 years
Tire Pressure
PTO Driveline
Upper chain drive
Drive Chain Adjustment
Intake BushingLubricate.Daily
Gearbox
Drive Belt
While auger is in use, observe the “Pre-Operational Checklist” on page 33.
Check all operating, lifting, and transport components.
Replace damaged or worn parts before using auger.
For replacement instructions, see Assembly Section.
Check and replace if frayed or damaged. Make sure cable
clamps are secure.
Check with a pressure gauge. Pressure should be maintained according to tire sidewall recommendation.
Lubricate both universal joints.
Lubricate the center portion of the driveline (grease fitting is
beneath shield) on a yearly basis.
Fill enclosed upper drive housing to plug level with grease.
130: 2200 g (78 oz)
For continuous use in extreme cold, semi-fluid arctic
grease or heavy oil may be used
To adjust, loosen bolts on top bearing in the upper drive
housing, adjust hcian to proper tension, and re-tighten
bolts
Maintain oil level at half full (center of cross shaft) with EP90
lube oil.
Gearbox should be level when checking or refilling
Do not overfill
Check and replace if frayed or damaged.
Ensure tension is correct under load (correct tension is the
lowest at which the belts will not slip under peak load conditions)
Daily
Regularly
Periodically
Monthly, or if it
seems low
After every 8
hours of operation
Yearly
Yearly
Regularly
Oil must be
added to gearbox
before operating, and then regularly as needed
1. Lower the auger to full down position with slight tension on the cable.
2. Lubricate all grease fittings according to the maintenance procedure.
3. Inspect auger for damage and note any repairs required. Order replacement
parts from your dealer.
4. Check tire pressure and inflate according to side wall recommendations.
5. Clean and re-lubricate the spline on PTO driveline. Cover PTO driveline with
a plastic bag to protect it from the weather and place it in the transport
saddle.
6. Cover motor with protective covering to protect from weather (where
applicable).
7. Tow auger to storage area. Park and chock wheels.
CAUTION
Support discharge end of auger before
removing or replacing any parts on the
undercarriage.
TOPREPAREAUGERFORUSEAFTERSTORAGE:
1. Check tire pressure and inflate according to side wall recommendations.
2. Tow auger to work site.
3. Remove cover from spline of PTO driveline and re-lubricate.
4. Check oil level in gearbox and refill if necessary (half full only).
5. Replace any damaged parts and decals.
6. Check and perform general maintenance before using auger.
7. Before raising auger after storage, make certain cable is in good condition,
replacing it if frayed or damaged. Also make sure cable is properly seated in
roller track and that cable clamps are secure.
8. On augers equipped with lubricated upper drive, check level annually and
add as needed (fill to plug level).
9. Remove protective covering from motor (where applicable).
Note:Use only genuine WHEATHEART replacement parts or equivalent. Replacement
parts such as intake guards, pulley guards, PTO driveline shields, winches and
lift cables must meet ASAE standards or serious injury may result. Use of
unauthorized parts will void warranty. If in doubt, contact WHEATHEART or your
WHEATHEART dealer. Do not modify any auger components.
*Remember to
follow proper
break-in procedures—auger
may run rough
until tube is polished. If noise
is extreme from
outset or continuous after
several loads of
grade are fed,
continue with
troubleshooting below
Drive belts
jumping off
pulleys.
Shear bolts
fail repeatedly.
Chatter from wooden bearings.
Truss cables incorrectly
adjusted.
Flighting peeled back due to
plugging.
Top drive inadequately lubricated.
Bent flighting sections.
Obstruction in tube.
Motor misaligned.
Belts mismatched.
Belt tension inadequate.Maintain correct tension as per manual.
Using a lower horsepower motor
than recommended.
Incorrect shear bolt type.
Shear bolt hole worn out-ofround.
Corn spreaders in bin unable to
keep up with auger output.
Flighting peeled back as a result
of plugging.
Driveline failure (bearing, gearbox, etc.).
bearing surface. Bearings will break in over
time.
*If replacement of a bearing becomes necessary , split bearings are available to a void having
to slide all bearings off driveshaft.
Support end of auger and adjust cables so
auger is flat or curves slightly upwards.
Inspect spout end of auger for flight condition.
Remove and replace flight sections as necessary.
Fill to appropriate level with grease.
Top drive is not designed to be filled with oil.
Support auger and remove all flight sections.
Check for straightness of flight stubs by rolling
across flat concrete section. Straighten stub or
replace as necessary. Take care not to bend
flighting when reinstalling.
Visually inspect for cloth or trash wrapped
around flighting, or buildup of gum from oily
crops such as flax or canola.
Ensure drive and driven pulleys are correctly
aligned.
Check manual for correct belt sizes and only
replace in pairs.
See manual for recommended motor sizes.
Replace with correct part number. WHEAT-
HEART shear bolts are specifically designed to
provide correct driveline protection.
Frequent use of the incorrect shear bolt size can
wear the mounting hole creating a “scissor
effect,” which will require replacement of the
affected parts.
Slow down auger or remove corn spreaders.
Occurs when bin has overfilled, or corn spread-
ers restrict end of discharge. Inspect flighting at
discharge end of auger. If necessary, replace
flighting.
Auger being run at low capacity
or empty for extended period of
time.
Bent flighting.
Flighting allowed to wear
beyond normal point of replacement.
Frequently occurs on farms using grain wagons.
Auger should not be left unattended when filling
bins. Depending on application, a belt conveyor
may be more appropriate.
When flighting becomes razor-thin at intake,
replacement is critical. Since flight material is
double thickness at welded lap joints, high spot s
on flight occur and can accelerate spot tube
wear.
4416652 R1
LIMITED WARRANTY
Wheatheart warrants to the buyer that the new machinery is free from defects in material and workmanship.
This warranty is only effective for any new machinery that has not been altered, changed, repaired, or
treated since its delivery to the buyer, other than by Wheatheart or its authorized dealers or employees, and does not apply to accessories, attachments, tools, or part s sold or operated with the new
machinery if they have not been manufactured by Wheatheart.
Wheatheart shall only be liable for defects in the material or workmanship attributed to faulty material
or bad workmanship that can be proved by the buyer, and specifically excludes liability for rep airs arising as a result of normal wear and tear of the new machinery or in any other manner whatsoever, and
without limiting the generality of the foregoing, excludes application or installation of parts not completed in accordance with Wheatheart operation manual, specifications, or printed instructions.
A Warranty Registration Form and Inspection Report must be completed at the time of delivery and
returned to Wheatheart Manufacturing within thirty (30) days.
Warranty Period
Private Farm UseOne (1) year from date of purchase.
Commercial, Custom, or Rental UseNinety (90) days from date of purchase.
Replacement PartsNinety (90) days from date of replacement
Defective parts are subject to inspection by a Wheatheart representative prior to approval of a warranty claim. All returned parts must be sent to the factory, freight pre-paid, in order to qualify for warranty replacement. Repaired or replaced parts will be returned freight collect.
If these conditions are fulfilled, Wheatheart shall at its own cost and its own option either repair or
replace any defective parts provided that the buyer shall be responsible for all expenses incurred as a
result of repairs, labor , parts, transport ation, or any other work, unless Wheatheart has authorized such
expenses in advance. Normal wear and service items such as belts, hoses, flashing, etc. are excluded
from warranty.
The warranty shall not extend to any repairs, changes, alterations, or replacements made to the new
equipment other than by Wheatheart or its authorized dealers or employees.
This warranty extends only to the original owner of the new equipment.
This warranty is limited to the terms stated herein and is in lieu of any other warranties whether
expressed or implied, and without limiting the generality of the foregoing, excluded all warranties,
expressed or implied, or conditions whether statutory or otherwise as to quality and fitness for any purpose of the new equipment, Wheatheart disclaims all liability for incidental or consequential damages.
This machine is subject to design changes and Wheatheart shall not be required to retro-fit or
exchange items on previously sold units except at its own option.