Wheatheart Transfer Auger User Manual
Read this manual before using product. Failure
TRANSFER AUGER
8”, 10”, & 13”
ASSEMBLY & OPERATION MANUAL
to follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: IM2 R2
Revised: 14/9/12
This product has been designed and constructed according to general engineering
standardsa. Other local regulations may apply and must be followed by the operator.
We strongly recommend that all personnel associated with this equipment be trained
in the correct operational and safety procedures required for this product. Periodic
reviews of this manual with all employees should be standard practice. For your
convenience, we include this sign-off sheet so you can record your periodic reviews.
Date Employee Signature Employer Signature
a. Standards include organizations such as the American Society of Agricultural and Biological Engineers,
American National Standards Institute, Canadian Standards Association, International Organization for
Standardization, and/or others.
WHEATHEART MANUFACTURING - TRANSFER AUGER
8”, 10”, & 13”
TABLE OF CONTENTS
1. Introduction.......................................................................................................................... 5
2. Safety First............................................................................................................................ 7
2.1. General Safety ......................................................................................................... 8
2.2. Assembly Safety....................................................................................................... 9
2.3. Operation Safety ...................................................................................................... 9
2.4. Placement Safety..................................................................................................... 9
2.5. Maintenance Safety................................................................................................ 10
2.6. Storage Safety........................................................................................................ 11
2.7. Hydraulic Safety..................................................................................................... 11
2.8. Engine Safety......................................................................................................... 12
2.9. Tire Safety.............................................................................................................. 12
2.10. Safety Decals....................................................................................................... 12
2.10.1. Decal Installation.................................................................................... 12
2.10.2. Safety Decal Locations........................................................................... 12
3. Assembly ............................................................................................................................ 15
3.1. Gas Drive Transfer Assembly ................................................................................ 15
3.2. Hydraulic Drive Transfer Assembly ....................................................................... 18
3.3. Electric Drive Transfer Assembly........................................................................... 22
4. Transport & Placement...................................................................................................... 25
4.1. Transport................................................................................................................ 25
4.2. Placement .............................................................................................................. 25
5. Operation ............................................................................................................................ 27
5.1. Operator Controls................................................................................................... 27
5.2. Drives & Lockouts .................................................................................................. 28
5.3. Operating Procedures............................................................................................ 29
5.3.1. Break-In Period......................................................................................... 29
5.3.2. Operation.................................................................................................. 29
5.3.3. Restarting With A Full Tube...................................................................... 31
5.3.4. Shutdown.................................................................................................. 31
5.3.5. Cleanout................................................................................................... 32
IM2 R2 3
WHEATHEART MANUFACTURING - TRANSFER AUGER
8”, 10”, & 13”
TABLE OF CONTENTS
6. Maintenance........................................................................................................................ 33
6.0.1. Fluids & Lubricants................................................................................... 33
6.1. Maintenance Intervals ............................................................................................ 34
6.2. Maintenance Procedures........................................................................................ 34
6.2.1. Visual Inspection....................................................................................... 34
6.2.2. Grease Machine ....................................................................................... 36
6.2.3. Clean Machine.......................................................................................... 36
6.2.4. Inspect Hydraulic Hose & Coupler............................................................ 37
6.2.5. Service Engine.......................................................................................... 37
6.2.6. Check Gearbox Oil Levels (Gas Drives)................................................... 37
6.2.7. Changing Gearbox Oil (Gas Drives)......................................................... 37
6.2.8. Replacing Belts (Gas & Electric Drives) ................................................... 38
6.2.9. Tightening Belts (Gas & Electric Drives)................................................... 38
7. Storage................................................................................................................................ 41
8. Troubleshooting ................................................................................................................. 43
9. Appendix............................................................................................................................. 45
9.1. Bolt Torque Values ................................................................................................ 45
9.2. Specifications ......................................................................................................... 47
Limited Warranty..................................................................................................................... 49
4 IM2 R2
WHEATHEART MANUFACTURING - TRANSFER AUGER 1. INTRODUCTION
8”, 10”, & 13”
1.Introduction
Congratulations on your choice of a Wheatheart Transfer Auger to complement
your operation. This equipment has been designed and manufactured to meet
the needs of the discriminating buyer for the efficient movement of grain, pulse
crops, fertilizer, or any other granular material.
Safe, efficient, and trouble-free operation of your Transfer Auger requires that
you, and anyone else who will be involved with operating the unit, read and
understand all safety instructions and procedures contained within this manual.
This manual covers all Transfer Augers made by Wheatheart Manufacturing; use
the Table of Contents as a guide when searching for specific information. A signoff form is provided on the inside front cover for your convenience.
Many features incorporated into this machine are the result of suggestions made
by customers like you. Read this manual carefully to learn how to operate the
machine safely and how to adjust it to provide maximum efficiency. By following
the operating instructions in conjunction with a good maintenance program, your
auger will provide many years of trouble-free service.
Keep this manual handy for frequent reference, to review with new personnel,
and for ordering replacement parts. Call your Wheatheart distributor or dealer if
you need assistance, information, or additional copies of the manual. Knowing
the serial number and date of purchase will save time in getting your questions
answered. Please write down this information in the space provided below.
Operator Orientation: The directions left, right, front and rear, as mentioned
throughout the manual, are as seen from the spout and facing toward the hopper.
IM2 R2 5
1. INTRODUCTION WHEATHEART MANUFACTURING - TRANSFER AUGER
8”, 10”, & 13”
6 IM2 R2
WHEATHEART MANUFACTURING - TRANSFER AUGER 2. SAFETY FIRST
8”, 10”, & 13”
2.Safety First
The Safety Alert symbol to the left identifies important safety messages on the
product and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety messages.
Why is SAFETY important to you?
Three big reasons:
• Accidents disable and kill.
• Accidents cost.
• Accidents can be avoided.
SIGNAL WORDS
Note the use of the signal words DANGER, WARNING, CAUTION, and NOTICE
with the safety messages. The appropriate signal word for each message has
been selected using the definitions below as a guideline.
The Safety Alert symbol means: “ATTENTION, BE ALERT! YOUR SAFETY IS
INVOLVED”.
DANGER
Indicates an imminently hazardous situation
that, if not avoided, will result in serious injury
or death.
WARNING
Indicates a hazardous situation that, if not
avoided, could result in serious injury or
death.
CAUTION
Indicates a hazardous situation that, if not
avoided, may result in minor or moderate
injury.
NOTICE
Indicates a potentially hazardous situation that, if not
avoided, may result in property damage.
IM2 R2 7
2. SAFETY FIRST WHEATHEART MANUFACTURING - TRANSFER AUGER
2.1. GENERAL SAFETY 8”, 10”, & 13”
2.1. GENERAL SAFETY
Important: This general safety section includes instructions that apply to all safety practices.
Any instructions specific to a certain safety practice (e.g., assembly safety), can
be found in the appropriate section. Always read the complete instructional
sections and not just these safety summaries before doing anything with the
equipment.
YOU are responsible for the SAFE use and maintenance of your equipment.
YOU must ensure that you and anyone else who is going to work around the
equipment understands all procedures and related SAFETY information
contained in this manual.
Remember, YOU are the key to safety. Good safety practices not only protect
you, but also the people around you. Make these practices a working part of your
safety program.
• It is the equipment owner and the operator's responsibility to read and understand ALL safety instructions, safety decals, and manuals and follow them
before assembling, operating, or maintaining the equipment. All accidents
can be avoided.
• Equipment owners must give instructions and review the information initially
and annually with all personnel before allowing them to operate this product.
Untrained users/operators expose themselves and bystanders to possible
serious injury or death.
• Use this equipment for its intended purposes only.
• Do not modify the equipment in any way. Unauthorized modification may
impair the function and/or safety, and could affect the life of the equipment.
Any modification to the equipment voids the warranty.
• Do not allow children, spectators, or bystanders within the work area.
• Have a first-aid kit available for use should the need arise, and know how to
use it.
• Provide a fire extinguisher for use in case of an accident. Store in a highly visible and accessible place.
• Wear appropriate protective gear . This list includes, but
is not limited to:
• a hard hat
•gloves
• protective shoes with slip-resistant soles
• protective goggles
• hearing protection
• dust mask or respirator
• For Powered Equipment: before servicing, adjusting, or repairing powered
equipment, unplug, place all controls in neutral or off position, stop the engine
or motor , remove ignition key or lock out power source, and wait for all moving parts to stop.
8 IM2 R2
WHEATHEART MANUFACTURING - TRANSFER AUGER 2. SAFETY FIRST
8”, 10”, & 13” 2.2. ASSEMBLY SAFETY
• Follow good shop practices:
• keep service area clean and dry
• be sure electrical outlets and tools are properly
grounded
• use adequate light for the job at hand
• Think SAFETY! Work SAFELY!
2.2. ASSEMBLY SAFETY
• Read the instructions and familiarize yourself with the subassemblies and
hardware making up the equipment.
• The components are large, heavy, and can be hard to handle. Be sure to use
the proper tools, stands, jacks, and hoists for the job.
• Have 2 people handle the heavy bulky components.
• Place safety stands or large blocks under the machine or components before
going beneath the component for assembly.
• Stay away from overhead power lines and obstructions when lifting the
machine during assembly. Electrocution can occur without direct contact.
Contact with obstructions can damage components or cause them to fail.
• Tighten all fasteners to their specified torque before using the machine.
2.3. OPERATION SAFETY
• Have another person nearby who can shut down the equipment in case of
accident.
• Do not operate with any of the safety guards removed.
• Keep body, hair, and clothing away from moving p art s. Stay away from intake
during operation.
2.4. PLACEMENT SAFETY
• Check with local authorities regarding transport on public roads. Obey all
applicable laws and regulations.
• Always travel at a safe speed. Use caution when turning corners or meeting
traffic.
• Keep away from overhead and buried power lines / gas lines. Arcing and possible electrocution can occur without direct contact.
• Consult local utility companies before operating machine near overhead or
buried power lines / gas lines.
• Use extreme care and minimum ground speed when operating or transporting on hillsides, over rough ground, or near ditches or fences.
• Review the work safety area diagram before starting work.
IM2 R2 9
2. SAFETY FIRST WHEATHEART MANUFACTURING - TRANSFER AUGER
2.5. MAINTENANCE SAFETY 8”, 10”, & 13”
Figure 2.1 Work Area - Authorized Personnel Only
2.5. MAINTENANCE SAFETY
• Before applying pressure to a hydraulic system, make sure all components
are secure, hoses are in good condition, and couplings are tightly connected
and undamaged.
10 IM2 R2
WHEATHEART MANUFACTURING - TRANSFER AUGER 2. SAFETY FIRST
8”, 10”, & 13” 2.6. STORAGE SAFETY
• Relieve pressure from hydraulic circuit before servicing or disconnecting from
tractor.
• Place stands or blocks under the frame before working beneath the machine.
• After maintenance is complete, replace and secure all safety guards and
safety devices, and if applicable, service doors and cleanout covers.
• Remove all tools and unused parts from machine before operation.
• Remove buildup of grease, oil, and debris.
• Inspect all parts. Ensure parts are in good condition and installed properly.
Use only genuine Wheatheart Manufacturing replacement parts or equivalent.
Replacement parts must meet ASAE standards or serious injury may result. Use
of unauthorized parts will void the warranty. If in doubt, contact Wheatheart
Manufacturing or your Wheatheart Manufacturing dealer.
2.6. STORAGE SAFETY
• Store in an area away from human activity.
• Do not permit children to play on or around the stored machine.
2.7. HYDRAULIC SAFETY
• Always place all hydraulic controls in neutral and relieve system pressure
before disconnecting or working on hydraulic system.
• Keep all components in the hydraulic system tightly secured, clean and in
good condition.
• Replace any worn, cut, abraded, flattened, or crimped hoses.
• Do not attempt any makeshift repairs to the hydraulic fittings or hoses with
tape, clamps, or adhesive. The hydraulic system operates under extremely
high pressure; such repairs will fail suddenly and create a hazardous and
unsafe condition.
• Before moving a hydraulic cylinder, ensure that the attached component is
safely secured.
Hydraulic fluid can cause serious injury if it
penetrates the skin. If it does, see a doctor
immediately.
WARNING
• Relieve pressure before disconnecting
hydraulic line.
• Wear proper hand and eye protection and
use wood or cardboard, not hands, when
searching for leaks.
IM2 R2 11
2. SAFETY FIRST WHEATHEART MANUFACTURING - TRANSFER AUGER
2.8. ENGINE SAFETY 8”, 10”, & 13”
2.8. ENGINE SAFETY
• Be sure to stop engine and remove key or lock out power before inspecting or
servicing engine
• Refer to engine operation manual for further details.
2.9. TIRE SAFETY
• When replacing worn tires, ensure that they meet the original tire specifications. Never undersize the replacement tire.
• Let a qualified tire repair shop perform all required tire replacements.
• Ensure that the tires are inflated to the manufacturers's recommended pressure.
2.10. SAFETY DECALS
• Keep safety decals clean and legible at all times.
• Replace safety decals that are missing or have become illegible. See decal
location figures that follow.
• Replaced parts must display the same decal(s) as the original part.
• Safety decals are available from your distributor, dealer, or factory.
2.10.1. DECAL INSTALLATION
1. Decal area must be clean and dry, with a temperature above 50°F (10°C).
2. Decide on the exact position before you remove the backing paper.
3. Align the decal over the specified area and carefully press the small portion
with the exposed sticky backing in place.
4. Slowly peel back the remaining paper and carefully smooth the remaining
portion of the decal in place.
5. Small air pockets can be pierced with a pin and smoothed out using the sign
backing paper.
2.10.2. SAFETY DECAL LOCATIONS
Replicas of the safety decals that are attached to the equipment are shown in the
figure(s) that follow. Proper safety procedures require that you familiarize
yourself with the various safety decals and the areas or particular functions that
the decals apply to, as well as the safety precautions that must be taken to avoid
serious injury, death, or damage.
12 IM2 R2
WHEATHEART MANUFACTURING - TRANSFER AUGER 2. SAFETY FIRST
8”, 10”, & 13” 2.10. SAFETY DECALS
Figure 2.2 Safety Decals
IM2 R2 13
2. SAFETY FIRST WHEATHEART MANUFACTURING - TRANSFER AUGER
2.10. SAFETY DECALS 8”, 10”, & 13”
Figure 2.3 Safety Decals
14 IM2 R2
WHEATHEART MANUFACTURING - TRANSFER AUGER 3. ASSEMBLY
Warning: Before continuing, ensure you have read and understand the relevant information
in the safety section. Safety information is provided to help prevent serious injury, death, or
property damage.
8”, 10”, & 13” 3.1. GAS DRIVE TRANSFER ASSEMBLY
3.Assembly
Augers are available in various combinations. In most cases, the following
instructions will apply to all augers. Where the information varies, additional
instructions will be included, indicated by an arrow.
3.1. GAS DRIVE TRANSFER ASSEMBLY
Refer to Figure 3.1, 3.2, 3.3, and 3.4 for assembly of Transfer Augers with gas
drives.
Note: Belts and pulleys NOT provided. You must supply your own.
AUGER SIZE Description QTY.
8” B70 BELT 1
3” X 3/4” BORE PULLEY 1
10” B70 BELT 1
3-3/4” X 1” BORE PULLEY 1
1. Secure spout (1) on stands to aid in assembly.
2. Attach motor mount top and bottom clamps (2) to tube (1) 15" (38.1 cm) from
the spout (see Figure 3.1) using eight 5/16" x 1-1/4" bolts (3) and locknuts
(4). Use a level to ensure mount is parallel to the ground before tightening.
3. Position plate (5) on motor mount (2) using pin (6), 3/4" flat washer (7), and
hairpin (8) to secure in place.
4. Insert tightener pin (9) in mount and secure with 1/2" flat washer (10) and
hairpin (11).
5. Remove spout (1) from stands.
6. Couple upper and lower flighting together with a u-joint (15) and secure each
side with a 3/8" x 2-1/4" bolt (16) and locknut (17) (Figure 3.2 and 3.3).
Note: U-joint is pre-assembled on upper tube flighting.
7. Attach upper tube (1) to hopper bottom (19) with seven 7/16" x 1-1/4" bolts
(20), flat washers (21), and nuts (22).
Note: Use flat washers on both sides of hopper/tube.
8. Attach upper (23) and lower (24) support tubes to axle (25) by sliding over
axle shaft.
9. Mount each tire and rim (44) on axle and secure with cotter pin (46) and flat
washer (45).
10. Attach upper support tubes (23) to motor mount bottom clamp (2) with two
1/2" x 2" bolts (26) and locknuts (27).
IM2 R2 15
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