Wheatheart Self-Propelled Auger Kit User Manual
Read this manual before using product. Failure
SELF-PROPELLED AUGER KIT
WHEATHEART BH & R SERIES
ASSEMBLY & OPERATION MANUAL
to follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: 30761 R0
Revised: Jan/12
WHEATHEART - SELF-PROPELLED AUGER KIT
WHEATHEART BH & R SERIES
This product has been designed and constructed according to general engineering
standardsa. Other local regulations may apply and must be followed by the operator.
We strongly recommend that all personnel associated with this equipment be trained
in the correct operational and safety procedures required for this product. Periodic
reviews of this manual with all employees should be standard practice. For your
convenience, we include this sign-off sheet so you can record your periodic reviews.
Date Employee Signature Employer Signature
a. Standards include organizations such as the American Society of Agricultural and Biological Engineers,
American National Standards Institute, Canadian Standards Association, International Organization for
Standardization, and/or others.
2 30761 R0
WHEATHEART - SELF-PROPELLED AUGER KIT
WHEATHEART BH & R SERIES
TABLE OF CONTENTS
1. Introduction.......................................................................................................................... 5
2. Safety First............................................................................................................................ 7
2.1. General Safety ......................................................................................................... 8
2.2. Assembly Safety....................................................................................................... 9
2.3. Operation Safety ...................................................................................................... 9
2.4. Transport & Placement Safety ............................................................................... 11
2.5. Storage Safety........................................................................................................ 12
2.6. Maintenance Safety................................................................................................ 12
2.7. Hydraulic Safety..................................................................................................... 12
2.8. Engine Safety......................................................................................................... 13
2.9. Tire Safety.............................................................................................................. 13
2.10. Safety Decals....................................................................................................... 13
2.10.1. Decal Installation.................................................................................... 13
2.10.2. Safety Decal Locations........................................................................... 14
3. Assembly ............................................................................................................................ 15
3.1. Gear Pump Assembly ............................................................................................ 15
3.2. Pump Guard Assembly .......................................................................................... 15
3.3. Oil Reservoir Assembly.......................................................................................... 16
3.4. Gear Drive Assembly ............................................................................................. 17
3.5. Over-Center Drive.................................................................................................. 18
3.6. Pinion Gear Adjustment ......................................................................................... 19
3.7. Undercarriage Installation ...................................................................................... 19
3.8. Ram Extension Installation..................................................................................... 21
3.9. Cable Installation.................................................................................................... 22
3.10. Winch Assembly................................................................................................... 23
3.10.1. Winch Alignment..................................................................................... 23
3.11. Hose Kit Layout—No Bin Sweep.......................................................................... 24
3.12. Hose Kit Layout With Bin Sweep.......................................................................... 27
3.13. Hose Kit Assembly ............................................................................................... 29
3.14. Cushion Valve Installation.................................................................................... 30
3.15. Hydraulic Filter installation ................................................................................... 31
4. Transport & Placement...................................................................................................... 33
4.1. Transport Procedure .............................................................................................. 33
4.2. Placement Procedure............................................................................................. 34
5. Operation ............................................................................................................................ 35
5.1. Start-Up.................................................................................................................. 35
5.2. Operating Procedure.............................................................................................. 36
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WHEATHEART - SELF-PROPELLED AUGER KIT
WHEATHEART BH & R SERIES
TABLE OF CONTENTS
6. Maintenance & Storage...................................................................................................... 39
6.1. Maintenance........................................................................................................... 39
6.1.1. Hydraulic Winch Valve.............................................................................. 39
6.1.2. Ram Speed Adjustment............................................................................ 40
6.1.3. Hydraulic Pressure Relief Valve Adjustment............................................ 40
6.1.4. Cushion Valve Adjustment........................................................................ 41
6.2. Storage................................................................................................................... 41
7. Troubleshooting ................................................................................................................. 43
8. Appendix............................................................................................................................. 45
8.1. Bolt Torque Values................................................................................................. 45
8.2. Tightening O-Ring Fittings...................................................................................... 46
8.3. Parts....................................................................................................................... 48
8.3.1. Self-Propelled Auger Kit ........................................................................... 48
8.3.2. Wheel Motor ............................................................................................. 50
8.3.3. Tank Upgrade Kit, 43 L............................................................................. 51
8.3.4. In-Line Hydraulic Oil Filter ....................................................................... 52
8.3.5. Hydraulic Winch & Control Valve.............................................................. 53
Limited Warranty..................................................................................................................... 55
4 30761 R0
WHEATHEART - SELF-PROPELLED AUGER KIT 1. INTRODUCTION
SERIAL NUMBER: _______________________
DATE PURCHASED: _____________________
DEALER NAME: ________________________
WHEATHEART BH & R SERIES
1.Introduction
Congratulations. As the new owner of a Wheatheart self-propelled auger, you will
be working with equipment especially designed to complement and improve your
farming operation. Before using this auger, we recommend that you read this
manual to familiarize yourself with the various features of the machine, and the
necessary precautions for efficient and safe operation. In addition, we suggest
that anyone using this auger be required, as a matter of record, to be familiar
with all safety precautions. A sign-off form is supplied on the inside cover for your
convenience and permanent records.
Keep this manual handy for frequent reference and to review with new
personnel. Call your Wheatheart distributor or dealer if you need assistance,
information, or additional copies of the manual.
OPERATOR ORIENTATION—The directions left, right, front, and rear, as
mentioned throughout the manual, are as seen from the tractor or towing
vehicle’s driver’s seat, and facing in the direction of travel when the unit is being
transported.
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1. INTRODUCTION WHEATHEART - SELF-PROPELLED AUGER KIT
WHEATHEART BH & R SERIES
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WHEATHEART - SELF-PROPELLED AUGER KIT 2. SAFETY FIRST
WHEATHEART BH & R SERIES
2.Safety First
The Safety Alert symbol to the left identifies important safety messages on the
product and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety messages.
Why is SAFETY important to you?
Three big reasons:
• Accidents disable and kill.
• Accidents cost.
• Accidents can be avoided.
SIGNAL WORDS
Note the use of the signal words DANGER, WARNING, CAUTION, and NOTICE
with the safety messages. The appropriate signal word for each message has
been selected using the definitions below as a guideline.
The Safety Alert symbol means: “ATTENTION, BE ALERT! YOUR SAFETY IS
INVOLVED”.
DANGER
Indicates an imminently hazardous situation
that, if not avoided, will result in serious injury
or death.
WARNING
Indicates a hazardous situation that, if not
avoided, could result in serious injury or
death.
CAUTION
Indicates a hazardous situation that, if not
avoided, may result in minor or moderate
injury.
NOTICE
Indicates a potentially hazardous situation that, if not
avoided, may result in property damage.
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2. SAFETY FIRST WHEATHEART - SELF-PROPELLED AUGER KIT
2.1. GENERAL SAFETY WHEATHEART BH & R SERIES
2.1. GENERAL SAFETY
Important: This general safety section includes instructions that apply to all safety practices.
Any instructions specific to a certain safety practice (e.g., assembly safety), can
be found in the appropriate section. Always read the complete instructional
sections and not just these safety summaries before doing anything with the
equipment.
YOU are responsible for the SAFE use and maintenance of your equipment.
YOU must ensure that you and anyone else who is going to work around the
equipment understands all procedures and related SAFETY information
contained in this manual.
Remember, YOU are the key to safety. Good safety practices not only protect
you, but also the people around you. Make these practices a working part of your
safety program.
• It is the equipment owner and the operator's responsibility to read and understand ALL safety instructions, safety decals, and manuals and follow them
before assembling, operating, or maintaining the equipment. All accidents
can be avoided.
• Equipment owners must give instructions and review the information initially
and annually with all personnel before allowing them to operate this product.
Untrained users/operators expose themselves and bystanders to possible
serious injury or death.
• Use this equipment for its intended purposes only.
• Do not modify the equipment in any way. Unauthorized modification may
impair the function and/or safety, and could affect the life of the equipment.
Any modification to the equipment voids the warranty.
• Do not allow children, spectators, or bystanders within the work area.
• Have a first-aid kit available for use should the need arise, and know how to
use it.
• Provide a fire extinguisher for use in case of an accident. Store in a highly visible and accessible place.
• Wear appropriate protective gear . This list includes, but
is not limited to:
• a hard hat
•gloves
• protective shoes with slip-resistant soles
• protective goggles
• hearing protection
• dust mask or respirator
• For Powered Equipment: before servicing, adjusting, or repairing powered
equipment, unplug, place all controls in neutral or off position, stop the engine
or motor , remove ignition key or lock out power source, and wait for all moving parts to stop.
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WHEATHEART - SELF-PROPELLED AUGER KIT 2. SAFETY FIRST
WHEATHEART BH & R SERIES 2.2. ASSEMBLY SAFETY
• Follow good shop practices:
• keep service area clean and dry
• be sure electrical outlets and tools are properly
grounded
• use adequate light for the job at hand
• Think SAFETY! Work SAFELY!
2.2. ASSEMBLY SAFETY
• Read the instructions and familiarize yourself with the subassemblies and
hardware making up the equipment.
• The components are large, heavy, and can be hard to handle. Be sure to use
the proper tools, stands, jacks, and hoists for the job.
• Have 2 people handle the heavy bulky components.
• Place safety stands or large blocks under the machine or components before
going beneath the component for assembly.
• Stay away from overhead power lines and obstructions when lifting the
machine during assembly. Electrocution can occur without direct contact.
Contact with obstructions can damage components or cause them to fail.
)
• Tighten all fasteners to their specified torque before using the machine.
2.3. OPERATION SAFETY
• Have another person nearby who can shut down the equipment in case of
accident.
• Do not operate with any of the safety guards removed.
• Keep body, hair, and clothing away from moving p art s. Stay away from intake
during operation.
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2. SAFETY FIRST WHEATHEART - SELF-PROPELLED AUGER KIT
2.3. OPERATION SAFETY WHEATHEART BH & R SERIES
Figure 2.1 Auger Hazard Areas
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WHEATHEART - SELF-PROPELLED AUGER KIT 2. SAFETY FIRST
Figure 2.2 Work Safety Area
WHEATHEART BH & R SERIES 2.4. TRANSPORT & PLACEMENT SAFETY
2.4. TRANSPORT & PLACEMENT SAFETY
• Before raising/lowering/moving the auger, make sure the
area around the auger is clear
of obstructions and/or unauthorized personnel. Never
allow anyone to stand on or
beneath auger while transporting or placing auger .
• Wheels must be free to move
when raising or lowering
auger.
• Do not stand between towing
vehicle and grain auger when
hitching.
• Make certain that the hitch pin
is in place and the safety chain
is properly attached. Use a
type of hitch pin that will not
permit auger to separate from
towing vehicle.
• Use extreme care and minimum ground speed when
operating or transporting on
hillsides, over rough ground,
or near ditches or fences.
• Always attach an SMV (slow moving vehicle) sign before transporting auger,
and equip the auger with the necessary lights for transportation where
required by law . Always use hazard warning flashers on the tractor/towing
vehicle when transporting unless prohibited by law.
• Do not allow riders on the machine, towing vehicle, tractor, or skid steer during transport.
• Stay away from overhead obstructions and power lines when operating and
transporting. Electrocution can occur without direct contact.
• Ensure that tires are inflated to the manufacturer's recommended pressure.
• Review the work safety area diagram before starting work.
• Check with local authorities regarding transport on public roads. Obey all
applicable laws and regulations.
• Always travel at a safe speed, never exceeding 15 mph (24 km/hr). Reduce
speed on rough surfaces and use caution when turning corners or meeting
traffic.
• Transport auger in full down position with slight tension on cable.
• Ensure that the wheel drive motors are disengaged before towing.
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2. SAFETY FIRST WHEATHEART - SELF-PROPELLED AUGER KIT
2.5. STORAGE SAFETY WHEATHEART BH & R SERIES
2.5. STORAGE SAFETY
• Store in an area away from human activity.
• Do not permit children to play on or around the stored machine.
2.6. MAINTENANCE SAFETY
• Before applying pressure to a hydraulic system, make sure all components
are secure, hoses are in good condition, and couplings are tightly connected
and undamaged.
• Relieve pressure from hydraulic circuit before servicing or disconnecting from
tractor.
• Place stands or blocks under the frame before working beneath the machine.
• After maintenance is complete, replace and secure all safety guards and
safety devices, and if applicable, service doors and cleanout covers.
• Remove all tools and unused parts from machine before operation.
• Remove buildup of grease, oil, and debris.
• Inspect all parts. Ensure parts are in good condition and installed properly.
Use only genuine Wheatheart replacement parts or equivalent. Replacement
parts must meet ASAE standards or serious injury may result. Use of
unauthorized parts will void the warranty. If in doubt, contact Wheatheart or your
Wheatheart dealer.
2.7. HYDRAULIC SAFETY
• Always place all hydraulic controls in neutral and relieve system pressure
before disconnecting or working on hydraulic system.
• Keep all components in the hydraulic system tightly secured, clean and in
good condition.
• Replace any worn, cut, abraded, flattened, or crimped hoses.
• Do not attempt any makeshift repairs to the hydraulic fittings or hoses with
tape, clamps, or adhesive. The hydraulic system operates under extremely
high pressure; such repairs will fail suddenly and create a hazardous and
unsafe condition.
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WHEATHEART - SELF-PROPELLED AUGER KIT 2. SAFETY FIRST
WHEATHEART BH & R SERIES 2.8. ENGINE SAFETY
• Before moving a hydraulic cylinder, ensure that the attached component is
safely secured.
WARNING
Hydraulic fluid can cause serious injury if it
penetrates the skin. If it does, see a doctor
immediately.
• Relieve pressure before disconnecting
hydraulic line.
• Wear proper hand and eye protection and
use wood or cardboard, not hands, when
searching for leaks.
2.8. ENGINE SAFETY
• Be sure to stop engine and remove key or lock out power before inspecting or
servicing engine
• Refer to engine operation manual for further details.
2.9. TIRE SAFETY
• Failure to follow proper procedures when mounting a tire on a wheel or rim
can produce an explosion that may result in serious injury or death.
• Do not attempt to mount a tire unless you have the proper equipment and
experience to do the job.
• Have a qualified tire dealer or repair service perform required tire maintenance.
• When replacing worn tires, make sure they meet the original tire specifications. Never undersize the replacement tire.
• Do not weld to the tire rim with the tire mounted on the rim. This action may
cause an explosion which could result in serious injury or death.
• Inflate tires to the manufacturers's recommended pressure.
2.10. SAFETY DECALS
• Keep safety decals clean and legible at all times.
• Replace safety decals that are missing or have become illegible. See decal
location figures that follow.
• Replaced parts must display the same decal(s) as the original part.
• Safety decals are available from your distributor, dealer, or factory.
2.10.1. DECAL INSTALLATION
1. Decal area must be clean and dry, with a temperature above 50°F (10°C).
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2. SAFETY FIRST WHEATHEART - SELF-PROPELLED AUGER KIT
Decal # 9700024
Decal # 28128
Decal # 17698
2.10. SAFETY DECALS WHEATHEART BH & R SERIES
2. Decide on the exact position before you remove the backing paper.
3. Align the decal over the specified area and carefully press the small portion
with the exposed sticky backing in place.
4. Slowly peel back the remaining paper and carefully smooth the remaining
portion of the decal in place.
5. Small air pockets can be pierced with a pin and smoothed out using the sign
backing paper.
2.10.2. SAFETY DECAL LOCATIONS
Replicas of the safety decals that are attached to the equipment are shown in the
figure(s) that follow. Proper safety procedures require that you familiarize
yourself with the various safety decals and the areas or particular functions that
the decals apply to as well as the safety precautions that must be taken to avoid
serious injury, death, or damage.
14 30761 R0
Figure 2.3 Safety Decal Locations
WHEATHEART - SELF-PROPELLED AUGER KIT 3. ASSEMBLY
Warning: Before continuing, ensure you have read and understand the relevant information
in the safety section. Safety information is provided to help prevent serious injury, death, or
property damage.
WHEATHEART BH & R SERIES 3.1. GEAR PUMP ASSEMBLY
3.Assembly
CAUTION
Ensure the auger is in the fully lowered
position and on a level surface with the
wheels chocked before proceeding with any
assembly.
3.1. GEAR PUMP ASSEMBLY
Refer to Figure 3.1 for assembly.
Note: The engine pulley guard is removed from Figure 3.1 for illustrative purposes only.
1. The over-center (o/c) pump bracket comes pre-assembled and is attached to
the engine block with two 3/8” bolts. Use 1” pump shims to provide a flat
mounting surface for the o/c pump bracket (Figure 3.1).
2. Install the single groove engine pulley and 1/2” x 4-1/2” pump pulley so they
are in line.
3. Install the belt and slide the over-center bracket back to increase tension on
the belt.
4. Tighten the 2 bolts holding the over-center bracket to the engine, then push
down on the over-center handle to lock the belt in place. Allow belt to deflect
approximately 3/4” to 1” at the center.
Important: The gear pump placement may be changed, but the pump MUST run counter-
clockwise (when facing pump) at a maximum of 3600 rpm.
3.2. PUMP GUARD ASSEMBLY
1. Bolt the pump guard bracket to the over-center pump bracket (Figure 3.1).
• Install the pump guard bracket at the pump end of the long, adjustable
slot, through the middle of the over-center bracket.
• Place 2 washers between the pump guard bracket, and the over-center
bracket so that the angle of the bracket may be adjusted to the belt.
2. Attach the pump guard to the pump guard bracket.
• Align the pump guard with the belt that runs between the pump and the
engine.
• Ensure that the belt does not contact the pump guard with belt engaged
and disengaged.
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3. ASSEMBLY WHEATHEART - SELF-PROPELLED AUGER KIT
3.3. OIL RESERVOIR ASSEMBLY WHEATHEART BH & R SERIES
Figure 3.1 Gear Pump Installation Guard
3.3. OIL RESERVOIR ASSEMBLY
1. Bolt the double tank mount brackets to the frame with 3/8” x 2-5/8” u-bolts
3/8” washers and 3/8” nylock nuts (Figure 3.2).
2. Secure the 22L oil reservoir to the tank mount brackets using the 32” clamp s
provided. The optional 43 L oil reservoir is attached to the double tank mount
brackets using two 25” gear clamps joined together.
• Take care not to crush the oil reservoir when tightening hose clamps.
• The reservoir must be mounted so that the oil level remains above the
gear pump (use general purpose ISO 32 oil).
• To reduce weight at the intake end, mount the tank as close as possible to
the axle of the auger.
16 30761 R0
WHEATHEART - SELF-PROPELLED AUGER KIT 3. ASSEMBLY
Figure 3.3 Ring Gear Installation
WHEATHEART BH & R SERIES 3.4. GEAR DRIVE ASSEMBLY
Figure 3.2 Hydraulic Reservoir Installation
3.4. GEAR DRIVE ASSEMBLY
Before removing the tires from the auger,
ensure the auger is in the fully lowered
position. Position the auger on a flat level
surface and block the axle to fully support the
auger while removing the wheels.
1. Remove tires from auger.
2. Insert ring gear into rim
(Figure 3.3). Use a hammer to
be sure the ring gear seats
evenly into the rim.
3. Tighten the 4 set screws in
rotation to lock gear evenly
into place.
4. Hit the ring gear with a
hammer again at each set
screw and retighten in
rotation.
5. Put tires back on auger.
CAUTION
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