Wheatheart R Series User Manual
R SERIES AUGERS
R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51
OPERATION MANUAL
Read this manual befor
to follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
e using product. Failure
Part Number: 30758 R1
Revised: 7/6/12
This product has been designed and constructed according to general engineering
standardsa. Other local regulations may apply and must be followed by the operator.
We strongly recommend that all personnel associated with this equipment be trained
in the correct operational and safety procedures required for this product. Periodic
reviews of this manual with all employees should be standard practice. For your
convenience, we include this sign-off sheet so you can record your periodic reviews.
Date Employee Signature Employer Signature
a. Standards include organizations such as the American Society of Agricultural and Biological Engineers,
American National Standards Institute, Canadian Standards Association, International Organization for
Standardization, and/or others.
WHEATHEART - R SERIES AUGERS
R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51
TABLE OF CONTENTS
1. Introduction .......................................................................................................................... 5
1.1. Pre-Delivery Checklist .............................................................................................. 6
1.1.1. Mechanical ................................................................................................. 6
1.1.2. Safety ......................................................................................................... 6
2. Safety First............................................................................................................................ 7
2.1. General Safety ......................................................................................................... 8
2.2. Operating Safety ...................................................................................................... 9
2.3. Transport Safety....................................................................................................... 9
2.4. Storage Safety........................................................................................................ 10
2.5. Maintenance Safety................................................................................................ 10
2.6. Safety Decal Locations........................................................................................... 12
2.6.1. Decal Installation/Replacement ................................................................ 12
2.6.2. Decal Locations ........................................................................................ 12
3. T ranspor t............................................................................................................................. 15
4. Placement ........................................................................................................................... 19
5. Operation ............................................................................................................................ 21
5.1. Description Of The Equipment ............................................................................... 21
5.2. Operator Controls................................................................................................... 22
5.3. Auger Drive & Lockout ........................................................................................... 23
5.4. Operating Procedures ............................................................................................ 24
5.4.1. Break-in Period......................................................................................... 24
5.4.2. Operation.................................................................................................. 25
5.4.3. Shutdown.................................................................................................. 26
5.4.4. Cleanout ................................................................................................... 27
30758 R1 3
WHEATHEART - R SERIES AUGERS
R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51
TABLE OF CONTENTS
6. Maintenance........................................................................................................................ 29
6.1. Fluids & Lubricants ................................................................................................. 29
6.1.1. Storage & Handling................................................................................... 29
6.2. Maintenance Intervals ............................................................................................ 30
6.3. Maintenance Procedures........................................................................................ 30
6.3.1. Visual Inspection....................................................................................... 30
6.3.2. Servicing Upper Chain Drive .................................................................... 31
6.3.3. Greasing Machine..................................................................................... 31
6.3.4. Cleaning Machine ..................................................................................... 32
6.3.5. Repacking Wheel Bearings ...................................................................... 32
6.3.6. Tightening Wheel Bolts............................................................................. 32
6.3.7. Service Engine.......................................................................................... 33
6.3.8. Checking Gear Box Oil Levels.................................................................. 33
6.3.9. Changing Gearbox Oil .............................................................................. 33
6.3.10. Truss Cable Service (R 851 Auger Only) ............................................... 34
6.3.11. PTO Driveline ......................................................................................... 35
6.3.12. Winch (R 841, 846, 1041, and 851 Augers Only) ................................... 35
6.3.13. Replacing Belts....................................................................................... 35
6.3.14. Tightening Belts ...................................................................................... 36
7. Storage................................................................................................................................ 37
8. Troubleshooting................................................................................................................. 39
9. Appendix............................................................................................................................. 41
9.1. Specifications ......................................................................................................... 41
9.2. Bolt Torque Values ................................................................................................ 42
9.3. Tightening Flare Type Tube Fittings....................................................................... 43
9.4. Tightening O-Ring Fittings...................................................................................... 44
Limited Warranty ..................................................................................................................... 45
4 30758 R1
WHEATHEART - R SERIES AUGERS 1. INTRODUCTION
R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51
1.Introduction
Congratulations on the purchase of your new Wheatheart R Series Auger. This
piece of equipment will complement your agricultural operation by aiding in the
safe and efficient movement of grain, pulse crops, fertilizer, or any other granular
materials.
Your new Wheatheart auger will serve you well if you understand how it
operates, if you use it properly, and if you care for it properly. This manual is
intended to help you operate your equipment in a safe, efficient, and trouble-free
manner. Please read this manual completely before operating your new grain
auger.
This operator’s manual covers all R Series augers built by Wheatheart Manufacturing, so please use the Table of Contents as a guide when searching for
specific information. Keep this manual in a safe place for future reference.
Should any information remain unclear after thoroughly reviewing this manual,
contact your Wheatheart dealer for clarification before operating your auger.
Knowing the serial number and date of purchase will save time in getting your
questions answered. Please write down this information in the space provided
below.
30758 R1 5
1. INTRODUCTION WHEATHEART - R SERIES AUGERS
1.1. PRE-DELIVERY CHECKLIST R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51
1.1. PRE-DELIVERY CHECKLIST
1.1.1. MECHANICAL
• All fasteners tightened.
• Belts present and adjusted to proper tension.
• Upper chain drive adjusted and lubricated.
• Auger rotates freely.
• Tire pressure within manufacturer’s specification.
• Wheel bolt torque within specification.
• Winch brake and locking mechanism tested, lock engages properly, and
brake prevents freewheeling. There should be at least 3 wraps of cable
around winch drum in the fully down position.
• Winch cable checked for damage such as fraying, kinks, or unraveling. Cable
anchor on winch drum must be tight.
• Gearbox oil level checked.
• Engine oil level checked.
• Machine greased.
• Machine cleaned.
1.1.2. SAFETY
• All guards and shields installed, secured, and functional.
• All safety signs installed and legible.
• Reflectors installed and clean.
• Operating and safety instructions reviewed with owner.
• Operator’s Manual supplied to owner.
6 30758 R1
WHEATHEART - R SERIES AUGERS 2. SAFETY FIRST
R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51
2.Safety First
The Safety Alert symbol to the left identifies important safety messages on the
product and in the manual. When you see this symbol, be alert to the possibil-
ity of personal injury or death. Follow the instructions in the safety messages.
Why is SAFETY important to you?
Three big reasons:
• Accidents disable and kill.
• Accidents cost.
• Accidents can be avoided.
SIGNAL WORDS
Note the use of the signal words DANGER, W ARNING, CAUTION, and NOTICE
with the safety messages. The appropriate signal word for each message has
been selected using the definitions below as a guideline.
The Safety Alert symbol means: “ATTENTION, BE ALERT! YOUR SAFETY IS
INVOLVED”.
DANGER
Indicates an imminently hazardous situation
that, if not avoided, will result in serious injury
or death.
WARNING
Indicates a hazardous situation that, if not
avoided, could result in serious injury or
death.
CAUTION
Indicates a hazardous situation that, if not
avoided, may result in minor or moderate
injury.
NOTICE
Indicates a potentially hazardous situation that, if not
avoided, may result in property damage.
30758 R1 7
2. SAFETY FIRST WHEATHEART - R SERIES AUGERS
2.1. GENERAL SAFETY R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51
2.1. GENERAL SAFETY
Important: This general safety section includes instructions that apply to all safety practices.
Any instructions specific to a certain safety practice (e.g., assembly safety), can
be found in the appropriate section. Always read the complete instructional
sections and not just these safety summaries before doing anything with the
equipment.
YOU are responsible for the SAFE use and maintenance of your equipment.
YOU must ensure that you and anyone else who is going to work around the
equipment understands all procedures and related SAFETY information
contained in this manual.
Remember, YOU are the key to safety. Good safety practices not only protect
you, but also the people around you. Make these practices a working part of your
safety program.
• It is the equipment owner and the operator's responsibility to read and under-
stand ALL safety instructions, safety decals, and manuals and follow them
before assembling, operating, or maintaining the equipment. All accidents
can be avoided.
• Equipment owners must give instructions and review the information initially
and annually with all personnel before allowing them to operate this product.
Untrained users/operators expose themselves and bystanders to possible
serious injury or death.
• Use this equipment for its intended purposes only.
• Do not modify the equipment in any way. Unauthorized modification may
impair the function and/or safety, and could affect the life of the equipment.
Any modification to the equipment voids the warranty.
• Do not allow children, spectators, or bystanders within the work area.
• Have a first-aid kit available for use should the need arise, and know how to
use it.
• Provide a fire extinguisher for use in case of an accident. Store in a highly visible and accessible place.
• Wear appropriate protective gear. This list includes, but
is not limited to:
• a hard hat
•gloves
• protective shoes with slip-resistant soles
• protective goggles
• hearing protection
• dust mask or respirator
• For Powered Equipment: before servicing, adjusting, or repairing powered
equipment, unplug, place all controls in neutral or off position, stop the engine
or motor, remove ignition key or lock out power source, and wait for all moving parts to stop.
8 30758 R1
WHEATHEART - R SERIES AUGERS 2. SAFETY FIRST
R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 2.2. OPERATING SAFETY
• Follow good shop practices:
• keep service area clean and dry
• be sure electrical outlets and tools are properly
grounded
• use adequate light for the job at hand
• Think SAFETY! Work SAFELY!
2.2. OPERATING SAFETY
• Ensure guards are present and secure.
• Clear the work area of unauthorized persons, particularly small children and
pets.
• Clean the work area to prevent slipping or tripping.
• Ensure a fully equipped first aid kit is on hand and that you know how to use
it.
• Ensure a working fire extinguisher is on hand and that you know how to use
it.
• Be certain the PTO driveline is securely attached to the jackshaft and to the
tractor.
• Before starting tractor, be certain that power to PTO is in the off position
• Keep hands, feet, hair, and clothing away from all moving or rotating parts.
2.3. TRANSPORT SAFETY
• Ensure tires are inflated to the tire manufacturer’s recommended pressure.
• Check with local authorities regarding transportation of agricultural equipment
on public roads. Obey all applicable laws and regulations.
• Make sure that all lights and reflectors required by the local highway and
transport authorities are in place, are functioning, and can be seen clearly by
all overtaking and oncoming traffic.
• Be sure the unit is hitched securely to the towing vehicle.
• Do not allow riders while transporting.
• Display a Slow Moving Vehicle emblem when transporting below 25 mph (40
km/h).
• Use hazard-warning flashers when transporting with a tractor unless prohibited.
• Keep to the right and yield the right-of-way to allow faster traffic to pass.
• Never transport faster than the road terrain or conditions will allow you to do
safely.
• Use caution when making corners or meeting traffic.
• Use caution when approaching height-limiting objects.
• Take special care and precautions when transporting during times of limited
visibility such as rain, snow, fog, dusk, or at night. It is recommended that you
wait for a more appropriate time to move.
• Use caution when turning or cornering.
30758 R1 9
2. SAFETY FIRST WHEATHEART - R SERIES AUGERS
2.4. STORAGE SAFETY R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51
• Do not transport auger on a slope greater than 20°. The auger may overturn.
2.4. STORAGE SAFETY
• Store in an area away from human activity.
• Do not permit children to play on or around the stored machine.
2.5. MAINTENANCE SAFETY
• Shut off and disable the power source before working on the machine.
• Ensure service area is clean and dry.
• Ensure electrical outlets and tools are properly grounded.
• Use proper tools for the job.
• Ensure there is adequate lighting to perform the job safely.
• Wear safety gear that is appropriate for the job being performed.
• Use extra caution when cleaning and servicing augers because flighting
edges can become sharp.
• Follow proper procedures when mounting a tire on a rim. If in doubt, have a
qualified tire repair service perform the required maintenance.
• Install and secure all guards after maintenance work is completed.
10 30758 R1
WHEATHEART - R SERIES AUGERS 2. SAFETY FIRST
R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 2.5. MAINTENANCE SAFETY
Figure 2.1 Safety Work Area
30758 R1 11
2. SAFETY FIRST WHEATHEART - R SERIES AUGERS
2.6. SAFETY DECALS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51
2.6. SAFETY DECALS
• Keep safety decals clean and legible at all times.
• Replace safety decals that are missing or have become illegible. See decal
location figures that follow.
• Replaced parts must display the same decal(s) as the original part.
• Safety decals are available from your distributor, dealer, or factory.
2.6.1. DECAL INSTALLATION
1. Decal area must be clean and dry, with a temperature above 50°F (10°C).
2. Decide on the exact position before you remove the backing paper.
3. Align the decal over the specified area and carefully press the small portion
with the exposed sticky backing in place.
4. Slowly peel back the remaining paper and carefully smooth the remaining
portion of the decal in place.
5. Small air pockets can be pierced with a pin and smoothed out using the sign
backing paper.
2.6.2. SAFETY DECAL LOCATIONS
Replicas of the safety decals that are attached to the equipment are shown in the
figure(s) that follow. Proper safety procedures require that you familiarize
yourself with the various safety decals and the areas or particular functions that
the decals apply to as well as the safety precautions that must be taken to avoid
serious injury, death, or damage.
12 30758 R1
WHEATHEART - R SERIES AUGERS 2. SAFETY FIRST
DECAL #17102
DECAL #17098
DECAL #17101
DECAL #17097
DECAL #19960
DECAL #17109
DECAL #17096
DECAL #17113
R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51 2.6. SAFETY DECALS
Figure 2.2 Safety Decals
30758 R1 13
2. SAFETY FIRST WHEATHEART - R SERIES AUGERS
DECAL # 17096
DECAL # 19960
DECAL # 17109
DECAL #17097
DECAL #17102
DECAL #17098
DECAL #17101
DECAL # 17113
2.6. SAFETY DECALS R8-36, R8-41, R8-46, R8-51, R10-36, R10-41, & R10-51
Figure 2.3 Safety Decal Locations
If safety signs have been damaged, removed, or become illegible, or if parts are
replaced without safety signs, new signs must be applied. New safety signs are
available from your authorized dealer.
14 30758 R1
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