Read this manual before using product. Failure
GRAIN AUGERS
UTILITY
ASSEMBLY & OPERATION MANUAL
to follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: 30644 R1
Revised: 26/4/10
This product has been designed and constructed according to general engineering
standardsa. Other local regulations may apply and must be followed by the operator.
We strongly recommend that all personnel associated with this equipment be trained
in the correct operational and safety procedures required for this product. Periodic
reviews of this manual with all employees should be standard practice. For your
convenience, we include this sign-off sheet so you can record your periodic reviews.
Date Employee Signature Employer Signature
a. Standards include organizations such as the American Society of Agricultural and Biological Engineers,
American National Standards Institute, Canadian Standards Association, International Organization for
Standardization, and/or others.
WHEATHEART - GRAIN AUGERS
UTILITY
TABLE OF CONTENTS
1. Introduction.......................................................................................................................... 5
2. Safety First............................................................................................................................ 7
2.1. General Safety ......................................................................................................... 8
2.2. Assembly Safety....................................................................................................... 9
2.3. Operational Safety.................................................................................................... 9
2.4. Maintenance Safety.................................................................................................. 9
2.5. Electric Motor Safety.............................................................................................. 10
2.6. Safety Decal Locations.......................................................................................... 10
2.6.1. Decal Installation...................................................................................... 10
2.6.2. Decal Locations........................................................................................ 10
3. Assembly ............................................................................................................................ 13
3.1. Tube / Flight Extensions......................................................................................... 13
3.2. Clamp-On Angle Ring ............................................................................................ 14
3.3. Powerhead............................................................................................................. 14
3.4. Intake...................................................................................................................... 15
3.5. Motor Mount........................................................................................................... 16
3.6. Powerhead Drive.................................................................................................... 16
3.7. Electric Motor Installation / Alignment.................................................................... 17
3.8. Hopper (Optional)................................................................................................... 18
3.9. Site Installation Procedures.................................................................................... 19
3.10. Trussing (Optional)............................................................................................... 19
4. Operation & Maintenance.................................................................................................. 21
4.1. Pre-Operational Checklist ...................................................................................... 21
4.2. Auger Drive & Lockout .......................................................................................... 21
4.3. Operation Procedure.............................................................................................. 21
4.3.1. Initial Start-Up & Break-In......................................................................... 21
4.3.2. Operating With A Full Load ...................................................................... 22
4.3.3. Shutdown.................................................................................................. 23
4.4. Maintenance........................................................................................................... 23
5. T roubleshooting................................................................................................................. 25
Limited Warranty..................................................................................................................... 27
30644 R1 3
WHEATHEART - GRAIN AUGERS
UTILITY
4 30644 R1
WHEATHEART - GRAIN AUGERS 1. INTRODUCTION
UTILITY
1.Introduction
Congratulations. As the new owner of a grain auger, you will be working with
equipment designed to complement and improve your farming operation. Before
using this auger, please read this manual and all safety labels and familiarize
yourself with the various features of the machine and the necessary precautions
for efficient and safe operation.
In addition, anyone using this auger is required to comply with all safety precautions in this manual and in safety labels attached to the auger. A sign-off form is
supplied on the inside front cover to record your safety reviews.
Thank you.
Serial Number:
Serial number is located at top of tube.
30644 R1 5
1. INTRODUCTION WHEATHEART - GRAIN AUGERS
UTILITY
6 30644 R1
WHEATHEART - GRAIN AUGERS 2. SAFETY FIRST
UTILITY
2.Safety First
The Safety Alert symbol to the left identifies important safety messages on the
product and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety messages.
Why is SAFETY important to you?
Three big reasons:
• Accidents disable and kill.
• Accidents cost.
• Accidents can be avoided.
SIGNAL WORDS
Note the use of the signal words DANGER, WARNING, CAUTION, and NOTICE
with the safety messages. The appropriate signal word for each message has
been selected using the definitions below as a guideline.
The Safety Alert symbol means ATTENTION, BE ALERT!, YOUR SAFETY IS
INVOLVED.
DANGER
Indicates an imminently hazardous situation
that, if not avoided, will result in serious injury
or death.
WARNING
Indicates a hazardous situation that, if not
avoided, could result in serious injury or
death.
CAUTION
Indicates a hazardous situation that, if not
avoided, may result in minor or moderate
injury.
NOTICE
Indicates a potentially hazardous situation that, if not
avoided, may result in property damage.
30644 R1 7
2. SAFETY FIRST WHEATHEART - GRAIN AUGERS
2.1. GENERAL SAFETY UTILITY
2.1. GENERAL SAFETY
Important: The general safety section includes instructions that apply to all safety practices.
Any instructions specific to a certain safety practice (e.g., assembly safety), can
be found in the appropriate section. Always read the complete instructional
sections and not just these safety summaries before doing anything with the
equipment.
YOU are responsible for the SAFE use and maintenance of your equipment.
YOU must ensure that you and anyone else who is going to work around the
equipment understands all procedures and related SAFETY information
contained in this manual.
Remember, YOU are the key to safety. Good safety practices not only protect
you, but also the people around you. Make these practices a working part of your
safety program.
• It is the equipment owner and the operator's responsibility to read and understand ALL safety instructions, safety decals, and manuals and follow them
before assembling, operating, or maintaining the equipment. All accidents
can be avoided.
• Equipment owners must give instructions and review the information initially
and anually with all personnel before allowing them to operate this product.
Untrained users/operators expose themselves and bystanders to possible
serious injury or death.
• Use this equipment for its intended purposes only.
• Do not modify the equipment in any way. Unauthorized modification may
impair the function and/or safety, and could affect the life of the equipment.
Any modification to the equipment voids the warranty.
• Do not allow children, spectators, or bystanders within the work area.
• Have a first-aid kit available for use should the need arise, and know how to
use it.
• Provide a fire extinguisher for use in case of an accident. Store in a highly visible place.
• Wear appropriate protective gear . This list includes, but
is not limited to:
• a hard hat
•gloves
• protective shoes with slip-resistant soles
• protective goggles
• hearing protection
• For Powered Equipment: before servicing, adjusting, or repairing powered
equipment, unplug, place all controls in neutral or off position, stop the engine
or motor , remove ignition key or lock out power source, and wait for all moving parts to stop.
8 30644 R1
WHEATHEART - GRAIN AUGERS 2. SAFETY FIRST
UTILITY 2.2. ASSEMBLY SAFETY
• Follow good shop practices:
• keep service area clean and dry
• be sure electrical outlets and tools are properly
grounded
• use adequate light for the job at hand
• Think SAFETY! Work SAFELY!
2.2. ASSEMBLY SAFETY
• Read through the instructions to get to know the sub-assemblies and hardware that make up the equipment.
• Do not take chances with safety. The components are large, heavy, and can
be hard to handle. Always use the proper tools, stands, jacks, and hoists for
the job.
• Always have 2 or more people assembling the equipment. Because of the
weight, do not attempt assembly alone.
2.3. OPERATIONAL SAFETY
• Have another person nearby who can shut down the auger in case of accident. Always work with a second person around augers.
• Do not operate with any of the safety guards removed.
• Keep body, hair, and clothing away from moving p art s. Stay away from intake
during operation.
• Augers are not insulated. Keep away from electrical lines. Electrocution can
occur without direct contact.
• Ensure that auger is empty before moving.
• Inspect auger supports on a daily basis.
• Support auger securely to prevent upending or upsetting.
2.4. MAINTENANCE SAFETY
• Shut down and lock out all power before attempting maintenance of any kind.
If applicable, disconnect PTO driveline from tractor or hydraulic hoses on
units with hydraulic drive hoppers.
• After maintenance is complete, replace and secure all safety guards and
safety devices, and if applicable, service doors and cleanout covers.
• Use only genuine Wheatheart replacement parts or equivalent. Replacement
parts such as intake guards, pulley guards, PTO driveline shields, winches,
and lift cables must meet ASAE standards or serious injury may result. Use of
unauthorized parts will void warranty. If in doubt, contact Wheatheart or your
Wheatheart dealer. Do not modify any auger components.
30644 R1 9
2. SAFETY FIRST WHEATHEART - GRAIN AUGERS
2.5. ELECTRIC MOTOR SAFETY UTILITY
2.5. ELECTRIC MOTOR SAFETY
• Inspect the drive belts before using auger. Replace if frayed or damaged.
• Do not grab or touch drive belts during operation for any reason.
• Remember to ground electric motor before using auger.
2.6. SAFETY DECAL LOCATIONS
• Keep safety decals clean and legible at all times.
• Replace safety decals that are missing or have become illegible. See decal
location figures below.
• Replaced parts must display the same decal(s) as the original part.
• Safety decals are available from your distributor, dealer, or factory.
2.6.1. DECAL INSTALLATION
1. Decal area must be clean and dry, with a temperature above 10°C (50°F).
2. Decide on the exact position before you remove the backing paper.
3. Align the decal over the specified area and carefully press the small portion
with the exposed sticky backing in place.
4. Slowly peel back the remaining paper and carefully smooth the remaining
portion of the decal in place.
5. Small air pockets can be pierced with a pin and smoothed out using the sign
backing paper.
2.6.2. DECAL LOCATIONS
Replicas of the safety decals that are attached to the equipment are shown in the
figure(s) that follow. Good safety requires that you familiarize yourself with the
various safety decals and the areas or particular functions that the decals apply
to as well as the safety precautions that must be taken to avoid serious, injury,
death, or damage.
10 30644 R1
WHEATHEART - GRAIN AUGERS 2. SAFETY FIRST
PLACED ON MACHINE
BEHIND GUARD
UTILITY 2.6. SAFETY DECAL LOCATIONS
30644 R1 11
Figure 2.1
* Wheatheart reserves the right to update safety decals without notice. Safety
decals may not be exactly as shown.
2. SAFETY FIRST WHEATHEART - GRAIN AUGERS
2.6. SAFETY DECAL LOCATIONS UTILITY
12 30644 R1
WHEATHEART - GRAIN AUGERS 3. ASSEMBLY
Warning: Before continuing, please reread the safety information relevant to this section at
the beginning of this manual. Failure to follow the safety instructions can result in serious
injury, death, or property damage.
Figure 3.1
UTILITY 3.1. TUBE / FLIGHT EXTENSIONS
3.Assembly
Before beginning assembly, familiarize yourself with all the sub-assemblies and
hardware making up the auger. Have all parts on hand and arrange them for
easy access. Carry out assembly in a large open area with a level surface.
Important: Always have 2 or more people assembling the equipment. Because of the
weight, do not attempt assembly alone.
Augers are available in various combinations. In most cases, the following
instructions will apply to all augers. Where the assembly information varies,
additional instructions will be included and will be indicated with an arrow.
3.1. TUBE / FLIGHT EXTENSIONS
CAUTION
Block tube sections to prevent rolling. Do not
drop. Damage to equipment or personal injury
will result.
1. Position tube sections. Align tube sections on a flat surface or on a series of
benches.
Note: When assembling more than 2 sections,
start from spout end and work towards
hopper.
2. Screw or slide lower flight shaft onto
upper flight shaft until flight ends butt
together and flighting spiral matches
up. Secure with hardware listed in
table below. Repeat, if necessary, for
any remaining flight shafts.
Auger Hardware Amt.
8” 7/16” x 2-1/4” 2
10” 1/2” x 2-3/4” 2
3. Slide tube sections together and secure.
4. Place the tube connectors onto the tubes with tube joint in the center of the
connectors.
• Fasten tube connectors together with twelve 7/16” x 1" bolts and whiznuts
and tighten securely (Figure 3.2).
30644 R1 13
3. ASSEMBLY WHEATHEART - GRAIN AUGERS
Figure 3.2
Figure 3.3
3.2. CLAMP-ON ANGLE RING UTILITY
5. For additional tube/flight
sections, repeat steps.
3.2. CLAMP-ON ANGLE RING
1. Slide clamp-on angle ring onto
the end of the galvanized tube
(Figure 3.3).
2. Slide ring on until the end of the
angle ring is flush with the end
of the tube. Secure angle ring to
the tube using six 7/16” x 1"
bolts and whiznuts; tighten bolts
and nuts securely.
3. Secure second clamp-on angle
ring on opposite end of
galvanized tube following steps
1 and 2.
3.3. POWERHEAD
See Figure 3.4.
1. Pull flighting out of the galvanized tube enough to obtain access to the 2
holes at the end of the flighting pipe.
2. On powerhead, remove bearing collar from the flighting shaft. Slide
powerhead flighting out of tube and attach to the flighting of galvanized tube.
Ensure that the 2 flightings overlap. Use two 7/16” x 2-1/4” (for 8") or two 1/2”
x 2-3/4” (for 10") bolts and locknuts and tighten securely.
3. Re-install flighting onto powerhead tube and replace bearing collar onto
flighting stub shaft.
4. Connect the 2 angle flanges together using eight 7/16” x 1" bolts and
locknuts. Tighten securely.
14 30644 R1
WHEATHEART - GRAIN AUGERS 3. ASSEMBLY
UTILITY 3.4. INTAKE
Figure 3.4
3.4. INTAKE
See Figure 3.5.
Note: To replace intake assembly with hopper assembly or to install hopper assembly,
see Section 3.8.
1. Attach int a ke flighting to the flighting of galvanized tube. Ensure that the 2
flightings overlap. Use two 7/16” x 2-1/4” (for 8") or two 1/2” x 2-3/4” (for 10")
bolts and locknuts and tighten securely.
2. Place intake assembly over intake flighting, ensuring that the stub shaft is
properly seated in the bushing.
3. Attach intake to the clamp-on angle flange of galvanized tube with four
7/16” x 1" bolts and locknuts.
Figure 3.5
30644 R1 15
3. ASSEMBLY WHEATHEART - GRAIN AUGERS
Figure 3.6
Figure 3.7
3.5. MOTOR MOUNT UTILITY
3.5. MOTOR MOUNT
See Figure 3.6 and 3.7.
1. Install front mount plate
onto head plate of
powerhead using two 1/2”
x 1-1/2” bolts, locknuts,
and 1/2” flat washers
(Figure 3.6). Tighten
securely.
2. Place 5/8” adjust bolt
through available hole in
front mount plate and
secure in place using two
5/8” hex nuts (one top,
one bottom). Leave adjust
bolt loose to allow for later
adjustment.
Note: The 5/8” nuts and adjust bolt are used to adjust belt tension (Section 3.7.).
3. Assemble rear mount plate
onto tube bracket (Figure
3.6) with two 3/8” x 1" bolts
and locknuts; tighten
securely.
4. Place motor mount assembly
in between the two mount
plates and insert hinge rod
(Figure 3.7). Secure hinge
rod with a 1/8” x 1-1/2” cotter
pin.
5. Attach lower pulley guard
angle to the head plate with
two 1/2” x 1-1/2” bolts and
locknuts and 1/2” flat
washers (Figure 3.7).
Tighten securely.
3.6. POWERHEAD DRIVE
16 30644 R1
1. Remove dirt from upper end of flight shaft.
2. Install the woodruff key provided (or square key), slide the larger pulley onto
the flight shaft with the hub facing away from the auger and do not tighten set
screws at this time (see Table 3.1 for proper pulley size).
WHEATHEART - GRAIN AUGERS 3. ASSEMBLY
When using an electric motor:
• The motor and controls should be installed by a qualified electrician in
accordance with all local and national codes.
• Incorporate a magnetic starter to protect the motor.
• The motor must have a manual reset button.
• Locate reset and starter controls so that the operator has full view of the
entire operation.
• Locate main power disconnect switch within reach from ground level to
permit ready access in case of an emergency.
• A main power disconnect switch capable of being locked (in the off position only) must be provided.
UTILITY 3.7. ELECTRIC MOTOR INSTALLATION / ALIGNMENT
Table 3.1 Pulley Sizes / Combinations
Galvanized
Utility Auger
8" Utility
10" Utility
To determine flight speed (rpm):
Auger Pulley Motor Pulley *Flight Speed (rpm)
12.7” 3 -1/4” 440
12.7” 3 -1/2” 475
15” 3 -1/4” 375
15” 3 -1/2” 402
b
a
Recommended Sizes
Divide the speed (rpm) of the motor by the outside diameter of the large auger
pulley, then multiply by the outside diameter of the small motor pulley.
Example: 1725 (rpm) ÷ 15" x 3.5" = 402 rpm
a. Speed calculated using a 1725 rpm electric motor.
b. If a slower flight speed is desired, install a smaller motor pulley.
3.7. ELECTRIC MOTOR INSTALLATION / ALIGNMENT
1. Place electric motor (see Table 3.2 for proper horsepower requirements) onto
motor mount and secure. Ensure that motor shaft is parallel to and centered
on discharge tube. Tighten adjust bolt.
Table 3.2 Horsepower Requirements
Length 8” 10”
16'-21’ 3 3-5
26'-31’ 5 5 - 7-1/2
36'-41’ 5 - 7-1/2 7-1/2 - 10
46'-51’ 7-1/2 - 10 10-15
56'-61’ 10 15-20
a. Approximate electric motor horsepower requirements under normal
conditions. When augering full tube of high moisture grain, additional horsepower will be needed.
a
2. Slide drive pulley onto motor shaft (see Table 3.1 for suggested sizes). Insert
the appropriate size of square key. Do not tighten set screw until belts are
aligned.
3. Place belts on pulleys. Adjust the 5/8” adjust bolt on front mount plate until
the belts have the proper tension with about a 1/8” deflection.
30644 R1 17
3. ASSEMBLY WHEATHEART - GRAIN AUGERS
Figure 3.8
Figure 3.9
3.8. HOPPER (OPTIONAL) UTILITY
Note: The correct operating tension is the lowest tension at which the belts will not slip
under peak load conditions.
4. Align the two pulleys using a straight edge. Once belts are aligned and under
tension, lock the 5/8” hex nuts and tighten pulley set screws.
Note:
Note:
Note: The 8" powerhead uses a single guard angle (attached using two self-tapping
Once all bolts and set screws are
tightened, re-check alignment.
Proper alignment will prolong belt
life.
5. Assemble the adjustable
three-piece pulley guard with
four 1/4” x 1/2” bolts and
washer locknuts (see Figure
3.8).
A guard extension is required on
all powerheads using a 15" pulley.
6. Attach the pulley guard to the
lower pulley guard angle and
the end plate with self-tapping
screws. The guard on the 10"
powerhead is mounted to the
end plate with two guard
spacers, and attached with self-tapping screws.
screws) instead of two guard spacers for the 10" powerhead to anchor the top of
the pulley guard to the front mount plate.
3.8. HOPPER (OPTIONAL)
See Figure 3.9.
If the optional hopper assembly is
being installed in place of the intake
assembly, proceed as follows:
1. Attach intake flighting to the
flighting of the galvanized tube
with the 2 flightings overlapping.
Use two 7/16” x 2-1/4” (for 8") or
two 1/2” x 2-3/4” (for 10") bolts
and locknuts and tighten
securely.
2. Place hopper over lower flighting
with stub shaft properly seated in
the hopper bearing.
3. Attach hopper assembly to lower end of auger tube with four 7/16” x 1" bolts
and locknuts.
18 30644 R1
WHEATHEART - GRAIN AUGERS 3. ASSEMBLY
UTILITY 3.9. SITE INSTALLATION PROCEDURES
3.9. SITE INSTALLATION PROCEDURES
Site installation procedures will vary depending on auger length, location, and
intended use. Because of these variables, the following instructions are meant to
be used as a guide only . It is the inst aller’s responsibility to ensure that the auger
is properly braced and/or supported before operating, with the primary concern
being on safety. As a general rule, we suggest the following:
1. Check that all bolts are tightened as per instructions.
2. Ensure that all safety devices are in place and secure.
3. Use a safe lifting device such as a front-end loader or crane to raise and
position the auger, ensuring that the entire area in line of travel is clear of any
obstructions or electrical wires.
Once auger is in position, we recommend:
• Where possible, secure both the intake and discharge ends of the auger
to prevent upending or upsetting from factors such as high wind, vibration,
or grain weight shift.
• If auger is used in a free standing position, it must be braced and/or supported to prevent upending or upsetting from factors such as high wind,
vibration, or grain weight shift.
Operating a utility auger that is not properly
anchored or secured is unsafe. To do so will
result in damage to equipment and/or
personal injury.
Note: Longer utility augers may require trussing or additional bracing. Cable truss kits
and tube clamps for the attachment of bracing are available from Westfield as
options. See Section 3.10. for trussing installation.
• Ensure that on/off switches are conveniently located and marked in case
of emergency.
3.10. TRUSSING (OPTIONAL)
See Figure 3.10.
If trussing is required on your auger, 30’ and 40’ truss kits are available from
Westfield as an option. Before purchasing, determine the unsupported length of
auger in order to obtain the proper kit. The following procedure is offered as a
guide for installing the trussing but can be changed if circumstances warrant it.
To install:
WARNING
1. Once auger is in place and secure, find the center of the unsupported length
(lowest point of sag) and mount the truss struts with 7/16” x 1" bolts and
locknuts. Do not tighten.
2. Attach strut braces (Figure 3.10) with 7/16” x 1” bolts and locknuts and
secure.
30644 R1 19
3. ASSEMBLY WHEATHEART - GRAIN AUGERS
3.10. TRUSSING (OPTIONAL) UTILITY
3. Rotate strut assembly to a 45° angle and tighten half ring bolts.
4. Mount the truss attach angles to the truss anchor half rings with two 7/16” x
1" bolts and locknuts each.
5. Locate and mount the half ring assemblies above and below the strut
assembly with 7/16” x 1" bolts and locknuts. Do not tighten at this time.
Note: The distance for mounting the half ring assemblies is limited by the length of
cable in your kit. Maximum distance for the 30’ kit is approximately 28’. Maximum
for the 40’ kit is 38’ (Figure 3.10).
6. Put cable clamps in place on the strut assembly and place the eyebolts into
the truss attach angles.
7. String the cable through the cable clamps, center the cable, and tighten the
cable clamps.
8. Thread the cable through the eyebolts (upper cables to lower eyebolts), pull
snug, and install cable clamps.
9. Once cables are in place, tighten bolts on the half ring assemblies.
10. Tighten eyebolts until sag is eliminated. Proper alignment is important to
maintain the life of the equipment.
Figure 3.10
20 30644 R1
WHEATHEART - GRAIN AUGERS 4. OPERATION & MAINTENANCE
Warning: Before continuing, please reread the safety information relevant to this section at
the beginning of this manual. Failure to follow the safety instructions can result in serious
injury, death, or property damage.
UTILITY 4.1. PRE-OPERATIONAL CHECKLIST
4.Operation & Maintenance
Operators must observe safety procedures at all times and follow the pre-operational checklist before each start-up.
4.1. PRE-OPERATIONAL CHECKLIST
Before operating auger each time, the operator must confirm the following:
• All fasteners are secure as per assembly instructions.
• Drive belt(s) are not frayed or damaged.
• Drive belt(s) are properly adjusted and aligned.
• Tube alignment is reasonably straight.
• Intake area and discharge spout are free of obstructions.
• Proper maintenance has been performed.
• Inspect auger supports frequently.
4.2. AUGER DRIVE & LOCKOUT
Drive Type Before Operation Lockout
The electric motor should be equipped with
a main power disconnect switch capable of
being locked in the off-position only. The
switch should be in the locked position
during shutdown or whenever maintenance
is performed on the auger.
• If reset is required, disconnect all power
before resetting motor.
Electric Motor
Before starting motor, ensure
• motor is properly grounded
• pulley shields are in place
and secure
4.3. OPERATION PROCEDURE
4.3.1. INITIAL START-UP & BREAK-IN
1. Complete the checklist at the beginning of this chapter. If everything is
satisfactory, prepare for a 30-minute operation at half speed.
2. Correctly position portable grain hopper (if used) and secure to auger with
both straps (where applicable).
30644 R1 21
4. OPERATION & MAINTENANCE WHEATHEART - GRAIN AUGERS
4.3. OPERATION PROCEDURE UTILITY
CAUTION
Maintain a hazard zone of 20’ around the work
site. Do not start auger until area is clear of all
untrained personnel.
Note: For safety, clear the 20’ hazard zone around the work site.
3. Start electric motor and feed grain immediately.
Important: When starting auger for the first time, be prepared for an emergency shutdown in
case of excessive vibration or noise. Note that the auger may run rough until
tube is polished.
4. Upon completion of initial run, shut down auger. See “Shutdown” on page 23.
5. Lock out motor and conduct a complete inspection of auger following the
checklist in Section 4.1.
4.3.2. OPERATING WITH A FULL LOAD
1. When operating the auger , always work with a second person in a position to
monitor the operation and initiate a shutdown in case of emergency.
2. Monitor the auger during operation for abnormal noises or vibrations.
3. Shut off all power before making adjustments, servicing, or clearing the
machine.
Rotating Flighting Hazard!
To prevent death or serious injury:
• Keep away from rotating auger flighting.
• Do not remove or modify auger flighting
guards, doors, or covers. Keep in good
working order. Have replaced if damaged.
• Do not operate the auger without all
guards, doors, and covers in place.
• Never touch the auger flighting. Use a
stick or other tool to remove an obstruction or clean out.
• Shut off and lock out power to adjust,
service, or clean.
DANGER
22 30644 R1
WHEATHEART - GRAIN AUGERS 4. OPERATION & MAINTENANCE
USE OF GRAIN SPREADERS: Many grain spreaders cannot handle the large
capacity of some augers. Some augers plug, causing damage to the flighting
and other drive components. This type of damage is not covered by warranty.
Hints on how to avoid this...
• Get a larger spreader, if available.
• Remove the spreader.
• Make sure spreader is turned on and operating.
• When using a flex down spout, center auger spout above spreader and
do not lower auger spout into spreader.
• Suspend the spreader lower from bin ceiling leaving extra room for
excess grain to flow over the spreader.
BIN LEVEL INDICATORS: These augers are fast and bins fill up quickly. A full
bin will cause auger to plug, which can damage the flighting and other drive
components. Installing quality grain-level indicators on your bins will allow you to
monitor bin filling and help prevent damage to your auger.
UTILITY 4.4. MAINTENANCE
4.3.3. SHUTDOWN
NORMAL SHUTDOWN:
1. Near the end of a load, decrease the flow of grain until auger is clear.
2. Once auger is clear, stop motor and lock out power (Section 4.2.)
Note: Remember that the flighting rpm on augers equipped with electric motors is not
adjustable except with a change of pulley size.
EMERGENCY RESTART:
1. If the auger is shut down for an emergency, lock out motor before correcting
problem.
• If the problem is plugging, clear as much of the grain as possible using a
piece of wood, vacuum cleaner, or other tool before restarting. Do not
reach in and used your hands. ( See “Auger Drive & Lockout” on
page 21.)
NOTICE
4.4. MAINTENANCE
Proper maintenance habits on the auger mean a longer life, better efficiency, and
safer operation. Please follow the guidlines below.
Starting the auger under load may result in damage to the
unit. Be sure there is no blockage.
30644 R1 23
4. OPERATION & MAINTENANCE WHEATHEART - GRAIN AUGERS
4.4. MAINTENANCE UTILITY
GENERAL MAINTENANCE PROCEDURES
Area Maintenance Frequency
General
General
While auger is in use, observe the operation checklist
on 4.1.
If for any reason a part becomes damaged, replace it
immediately. If possible, lower auger to replace parts.
Daily
Regularly
Check and replace if frayed or damaged.
Drive Belt
Ensure tension is correct under load (correct tension is
the lowest at which the belts will not slip under peak
Frequently
load conditions)
Auger Supports Inspect. Frequently
Intake Bushing Lubricate. Daily
Truss Cables
If truss cables are used, adjust to keep tube
reasonable straight.
As needed
During off sea-
Motor Cover Protect motor from weather by covering.
son or when not
in use
Important: Use only genuine Wheatheart replacement parts or equivalent. Replacement
parts such as intake guards, pulley guards, winches and lift cables must meet
ASAE standards or serious injury may result. Use of unauthorized parts will void
warranty. If in doubt, contact Westfield or your Westfield dealer. Do not modify
any auger components.
24 30644 R1
WHEATHEART - GRAIN AUGERS 5. TROUBLESHOOTING
UTILITY
5.Troubleshooting
.
Problem Possible Cause Remedy
Excessive
noise or vibration.
*Remember to
follow proper
break-in procedures—auger
may run rough
until tube is polished. If noise
is extreme from
outset or continuous after
several loads of
grade are fed,
continue with
troubleshooting below
Drive belts
jumping off
pulleys.
Premature
wear on auger
tubes.
Truss cables incorrectly
adjusted.
Flighting peeled back due to
plugging.
Bent flighting sections.
Obstruction in tube.
Motor misaligned.
Belts mismatched.
Belt tension inadequate.
Using a lower horsepower motor
than recommended.
Auger being run at low capacity
or empty for extended period of
time.
Bent flighting.
Flighting allowed to wear
beyond normal point of replacement.
Support end of auger and adjust cables so
auger is flat or curves slightly upwards.
Inspect spout end of auger for flight condition.
Remove and replace flight sections as necessary.
Support auger and remove all flight sections.
Check for straightness of flight stubs by rolling
across flat concrete section. Straighten stub or
replace as necessary. Take care not to bend
flighting when reinstalling.
Visually inspect for cloth or trash wrapped
around flighting, or buildup of gum from oily
crops such as flax or canola.
Ensure drive and driven pulleys are correctly
aligned.
Check Assembly Section for correct belt sizes
and only replace in pairs.
Maintain correct tension as per assembly section.
See Assembly Section for recommended motor
sizes.
Frequently occurs on farms using grain wagons.
Auger should not be left unattended when filling
bins.
When flighting becomes razor-thin at intake,
replacement is critical. Since flight material is
double thickness at welded lap joints, high spot s
on flight occur and can accelerate spot tube
wear.
30644 R1 25
5. TROUBLESHOOTING WHEATHEART - GRAIN AUGERS
UTILITY
26 30644 R1
LIMITED WARRANTY
Wheatheart warrants to the buyer that the new machinery is free from defects in material and
workmanship.
This warranty is only effective for any new machinery that has not been altered, changed,
repaired, or treated since its delivery to the buyer, other than by Wheatheart or its authorized
dealers or employees, and does not apply to accessories, attachments, tools, or parts sold or
operated with the new machinery if they have not been manufactured by Wheatheart.
Wheatheart shall only be liable for defects in the material or workmanship attributed to faulty
material or bad workmanship that can be proved by the buyer, and specifically excludes liability
for repairs arising as a result of normal wear and tear of the new machinery or in any other manner whatsoever, and without limiting the generality of the foregoing, excludes application or
installation of parts not completed in accordance with Wheatheart operation manual, specifications, or printed instructions.
A Warranty Registration Form and Inspection Report must be completed at the time of delivery
and returned to Wheatheart Manufacturing within thirty (30) days.
Warranty Period
Private Farm Use One (1) year from date of purchase.
Commercial, Custom, or Rental Use Ninety (90) days from date of purchase.
Replacement Parts Ninety (90) days from date of replacement
Defective parts are subject to inspection by a Wheatheart representative prior to approval of a
warranty claim. All returned parts must be sent to the factory, freight pre-paid, in order to qualify
for warranty replacement. Repaired or replaced parts will be returned freight collect.
If these conditions are fulfilled, Wheatheart shall at its own cost and its own option either repair
or replace any defective parts provided that the buyer shall be responsible for all expenses
incurred as a result of repairs, labor , part s, transporta tion, or any other work, unless Wheatheart
has authorized such expenses in advance. Normal wear and service items such as belts,
hoses, flashing, etc. are excluded from warranty.
The warranty shall not extend to any repairs, changes, alterations, or replacements made to the
new equipment other than by Wheatheart or its authorized dealers or employees.
This warranty extends only to the original owner of the new equipment.
This warranty is limited to the terms stated herein and is in lieu of any other warranties whether
expressed or implied, and without limiting the generality of the foregoing, excluded all warranties, expressed or implied, or conditions whether statutory or otherwise as to quality and fitness
for any purpose of the new equipment, Wheatheart disclaims all liability for incidental or consequential damages.
This machine is subject to design changes and Wheatheart shall not be required to retro-fit or
exchange items on previously sold units except at its own option.
WARRANTY VOID IF NOT REGISTERED
Wheatheart
Part of the Ag Growth International Inc. Group
P.O. Box 39
Rosenort, Manitoba, Canada R0G 1W0
Phone: (866) 467-7207 (Canada & USA)
Fax: (866) 768-4852
website: www.wheatheart.com
email: sales@wheatheart.ca
© Ag Growth International Inc. 2013
Printed In Canada
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