GRAIN AUGERS
4" GALVANIZED UTILITY
ASSEMBLY & OPERATION MANUAL
Read this manual before using product. Failure
to follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: 30645 R0
Revised: 26/4/10
This product has been designed and constructed according to general engineering
standardsa. Other local regulations may apply and must be followed by the operator.
We strongly recommend that all personnel associated with this equipment be trained
in the correct operational and safety procedures required for this product. Periodic
reviews of this manual with all employees should be standard practice. For your
convenience, we include this sign-off sheet so you can record your periodic reviews.
Date Employee Signature Employer Signature
a. Standards include organizations such as the American Society of Agricultural and Biological Engineers,
American National Standards Institute, Canadian Standards Association, International Organization for
Standardization, and/or others.
WHEATHEART - GRAIN AUGERS
4" GALVANIZED UTILITY
TABLE OF CONTENTS
1. Introduction.......................................................................................................................... 5
2. Safety First............................................................................................................................ 7
2.1. General Safety ......................................................................................................... 8
2.2. Assembly Safety....................................................................................................... 9
2.3. Operation Safety ...................................................................................................... 9
2.4. Maintenance Safety.................................................................................................. 9
2.5. Safety Decal Locations........................................................................................... 10
2.5.1. Decal Installation...................................................................................... 10
2.5.2. Decal Locations........................................................................................ 10
3. Assembly ............................................................................................................................ 13
3.1. Tube / Flight Extensions......................................................................................... 13
3.2. Intake Assembly..................................................................................................... 13
3.3. Hopper Assembly (Optional).................................................................................. 14
3.4. Head Drive Assembly............................................................................................. 14
3.5. Feed Control Assembly (Optional)......................................................................... 15
3.6. Swivel Mount Assembly (Optional)......................................................................... 16
4. Operation ............................................................................................................................ 17
4.1. Pre-Operational Checklist ...................................................................................... 17
4.2. Auger Drive and Lockout Procedure ..................................................................... 17
4.3. Operating Procedure.............................................................................................. 17
4.3.1. Start-Up and Break-in............................................................................... 17
4.3.2. Operating With A Full Load ...................................................................... 18
4.3.3. Shutdown.................................................................................................. 19
4.4. Maintenance........................................................................................................... 20
4.4.1. General Maintenance Procedures............................................................ 20
5. T roubleshooting................................................................................................................. 21
Limited Warranty..................................................................................................................... 23
30645 R0 3
WHEATHEART - GRAIN AUGERS
4" GALVANIZED UTILITY
4 30645 R0
WHEATHEART - GRAIN AUGERS 1. INTRODUCTION
4" GALVANIZED UTILITY
1.Introduction
Congratulations. As the new owner of a grain auger, you will be working with
equipment designed to complement and improve your farming operation. Before
using this auger, please read this manual and all safety labels and familiarize
yourself with the various features of the machine and the necessary precautions
for efficient and safe operation.
In addition, anyone using this auger is required to comply with all safety precautions in this manual and in safety labels attached to the auger. A sign-off form is
supplied on the inside front cover to record your safety reviews.
Thank you.
Serial Number:
Serial number is located at the top of the tube.
30645 R0 5
1. INTRODUCTION WHEATHEART - GRAIN AUGERS
4" GALVANIZED UTILITY
6 30645 R0
WHEATHEART - GRAIN AUGERS 2. SAFETY FIRST
4" GALVANIZED UTILITY
2.Safety First
The Safety Alert symbol to the left identifies important safety messages on the
product and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety messages.
Why is SAFETY important to you?
Three big reasons:
• Accidents disable and kill.
• Accidents cost.
• Accidents can be avoided.
SIGNAL WORDS
Note the use of the signal words DANGER, WARNING, CAUTION, and NOTICE
with the safety messages. The appropriate signal word for each message has
been selected using the definitions below as a guideline.
The Safety Alert symbol means ATTENTION, BE ALERT!, YOUR SAFETY IS
INVOLVED.
DANGER
Indicates an imminently hazardous situation
that, if not avoided, will result in serious injury
or death.
WARNING
Indicates a hazardous situation that, if not
avoided, could result in serious injury or
death.
CAUTION
Indicates a hazardous situation that, if not
avoided, may result in minor or moderate
injury.
NOTICE
Indicates a potentially hazardous situation that, if not
avoided, may result in property damage.
30645 R0 7
2. SAFETY FIRST WHEATHEART - GRAIN AUGERS
2.1. GENERAL SAFETY 4" GALVANIZED UTILITY
2.1. GENERAL SAFETY
Important: The general safety section includes instructions that apply to all safety practices.
Any instructions specific to a certain safety practice (e.g., assembly safety), can
be found in the appropriate section. Always read the complete instructional
sections and not just these safety summaries before doing anything with the
equipment.
YOU are responsible for the SAFE use and maintenance of your equipment.
YOU must ensure that you and anyone else who is going to work around the
equipment understands all procedures and related SAFETY information
contained in this manual.
Remember, YOU are the key to safety. Good safety practices not only protect
you, but also the people around you. Make these practices a working part of your
safety program.
• It is the equipment owner and the operator's responsibility to read and understand ALL safety instructions, safety decals, and manuals and follow them
before assembling, operating, or maintaining the equipment. All accidents
can be avoided.
• Equipment owners must give instructions and review the information initially
and anually with all personnel before allowing them to operate this product.
Untrained users/operators expose themselves and bystanders to possible
serious injury or death.
• Use this equipment for its intended purposes only.
• Do not modify the equipment in any way. Unauthorized modification may
impair the function and/or safety, and could affect the life of the equipment.
Any modification to the equipment voids the warranty.
• Do not allow children, spectators, or bystanders within the work area.
• Have a first-aid kit available for use should the need arise, and know how to
use it.
• Provide a fire extinguisher for use in case of an accident. Store in a highly visible place.
• Wear appropriate protective gear . This list includes, but
is not limited to:
• a hard hat
•gloves
• protective shoes with slip-resistant soles
• protective goggles
• hearing protection
• For Powered Equipment: before servicing, adjusting, or repairing powered
equipment, unplug, place all controls in neutral or off position, stop the engine
or motor , remove ignition key or lock out power source, and wait for all moving parts to stop.
8 30645 R0
WHEATHEART - GRAIN AUGERS 2. SAFETY FIRST
4" GALVANIZED UTILITY 2.2. ASSEMBLY SAFETY
• Follow good shop practices:
• keep service area clean and dry
• be sure electrical outlets and tools are properly
grounded
• use adequate light for the job at hand
• Think SAFETY! Work SAFELY!
2.2. ASSEMBLY SAFETY
• Read through the instructions to get to know the sub-assemblies and hardware that make up the equipment.
• Do not take chances with safety. The components are large, heavy, and can
be hard to handle. Always use the proper tools, stands, jacks, and hoists for
the job.
• Always have 2 or more people assembling the equipment. Because of the
weight, do not attempt assembly alone.
2.3. OPERATION SAFETY
• Have another person nearby who can shut down the auger in case of accident. Always work with a second person around augers.
• Do not operate with any of the safety guards removed.
• Keep body, hair, and clothing away from moving p art s. Stay away from intake
during operation.
• Augers are not insulated. Keep away from electrical lines. Electrocution can
occur without direct contact.
• Ensure that auger is empty before moving.
• Inspect auger supports on a daily basis.
• Support auger securely to prevent upending or upsetting.
2.4. MAINTENANCE SAFETY
• Shut down and lock out all power before attempting maintenance of any kind.
If applicable, disconnect PTO driveline from tractor or hydraulic hoses on
units with hydraulic drive hoppers.
• After maintenance is complete, replace and secure all safety guards and
safety devices, and if applicable, service doors and cleanout covers.
• Use only genuine Wheatheart replacement parts or equivalent. Replacement
parts such as intake guards, pulley guards, PTO driveline shields, winches,
and lift cables must meet ASAE standards or serious injury may result. Use of
unauthorized parts will void warranty. If in doubt, contact Wheatheart or your
Wheatheart dealer. Do not modify any auger components.
•
30645 R0 9
2. SAFETY FIRST WHEATHEART - GRAIN AUGERS
2.5. SAFETY DECAL LOCATIONS 4" GALVANIZED UTILITY
2.5. SAFETY DECAL LOCATIONS
• Keep safety decals clean and legible at all times.
• Replace safety decals that are missing or have become illegible. See decal
location figures below.
• Replaced parts must display the same decal(s) as the original part.
• Safety decals are available from your distributor, dealer, or factory.
2.5.1. DECAL INSTALLATION
1. Decal area must be clean and dry, with a temperature above 10°C (50°F).
2. Decide on the exact position before you remove the backing paper.
3. Align the decal over the specified area and carefully press the small portion
with the exposed sticky backing in place.
4. Slowly peel back the remaining paper and carefully smooth the remaining
portion of the decal in place.
5. Small air pockets can be pierced with a pin and smoothed out using the sign
backing paper.
2.5.2. DECAL LOCATIONS
Replicas of the safety decals that are attached to the equipment are shown in the
figure(s) that follow. Good safety requires that you familiarize yourself with the
various safety decals and the areas or particular functions that the decals apply
to as well as the safety precautions that must be taken to avoid serious, injury,
death, or damage.
10 30645 R0
WHEATHEART - GRAIN AUGERS 2. SAFETY FIRST
PLACED ON MACHINE
BEHIND GUARD
DECAL #17098
DECAL #17096
DECAL #17101
DECAL #27709
DECAL #17161
4" GALVANIZED UTILITY 2.5. SAFETY DECAL LOCATIONS
Figure 2.1 Safety Decals
* Wheatheart reserves the right to update safety decals without notice. Safety
decals may not be exactly as shown.
30645 R0 11
2. SAFETY FIRST WHEATHEART - GRAIN AUGERS
2.5. SAFETY DECAL LOCATIONS 4" GALVANIZED UTILITY
12 30645 R0
WHEATHEART - GRAIN AUGERS 3. ASSEMBLY
Warning: Before continuing, please reread the safety information relevant to this section at
the beginning of this manual. Failure to follow the safety instructions can result in serious
injury, death, or property damage.
Figure 3.1
Figure 3.3
4" GALVANIZED UTILITY 3.1. TUBE / FLIGHT EXTENSIONS
3.Assembly
Before starting assembly of your new auger, please read the following instructions carefully and familiarize yourself with all the sub-assemblies and hardware
making up the auger. Arrange all parts for easy access. Carry out assembly in a
large open area with a level surface.
3.1. TUBE / FLIGHT EXTENSIONS
1. When extending the basic upper section, align upper and lower tube sections
on a flat surface.
2. Connect the flighting by screwing the
lower flight into the threaded pipe on
upper flight until flight ends butt together
and flighting spiral matches up (Figure
3.1).
3. Slide tube sections together and connect
with 2 half-tube connector bands. Secure
with 5/16”x 3/4” bolts and washerlocknuts (Figure 3.2.).
Figure 3.2
3.2. INTAKE ASSEMBLY
Attach the guarded intake assembly
to lower end of auger tube with tube
clamp and four 5/16” x 3/4” bolts
and washer-locknuts.
30645 R0 13
3. ASSEMBLY WHEATHEART - GRAIN AUGERS
Figure 3.4
Figure 3.5
3.3. HOPPER ASSEMBLY (OPTIONAL)4" GALVANIZED UTILITY
3.3. HOPPER ASSEMBLY (OPTIONAL)
See Figure 3.4.
1. Screw the stub shaft into
threaded pipe on lower
end of auger flight.
2. Slide hopper over lower
flighting and secure to
auger tube with four
5/16” x 3/4” bolts and
washer locknuts.
3.4. HEAD DRIVE ASSEMBLY
See Figure 3.5.
1. Remove dirt from upper end of flight shaft and insert Woodruff key.
2. Slide pulley onto flight shaft with hub facing the auger. Washer should
already be in place. Tighten set screws.
3. Place motor mount over top end of auger and secure with four 5/16” x 3/4”
bolts and washer locknuts.
4. Place pulley guard over pulley and secure with two 5/8” self-tapping screws.
5. After mounting the motor,
align the two pulleys with a
straight edge and adjust the
tension.
• The correct operating tension is the lowest tension
at which the belts will not
slip under peak load conditions.
• Recommended pulley
size for a 1750 rpm motor
is 2”.
14 30645 R0
WHEATHEART - GRAIN AUGERS 3. ASSEMBLY
When using an electric motor:
• The motor and controls should be installed by a qualified electrician in
accordance with all local and national codes.
• Incorporate a magnetic starter to protect the motor.
• The motor must have a manual reset button.
• Locate reset and starter controls so that the operator has full view of the
entire operation.
• Locate main power disconnect switch within reach from ground level to
permit ready access in case of an emergency.
• A main power disconnect switch capable of being locked (in the off position only) must be provided.
Figure 3.6
4" GALVANIZED UTILITY 3.5. FEED CONTROL ASSEMBLY (OPTIONAL)
3.5. FEED CONTROL ASSEMBLY (OPTIONAL)
See Figure 3.6.
1. Loosely attach tube clamp to auger
tube with two 5/16” x 3/4” bolts and
washer-locknuts. Do not tighten at this
time.
2. Thread the control handle through tube
clamp as shown, then place feed
control slide beneath the intake guard.
3. Seat tube clamp against stop on
control handle and lock into place with
the t -bolt on the clamp.
4. Slide feed control assembly down until
lower end is 1/2” past lower end of
auger tube. Tighten the tube clamp.
30645 R0 15
3. ASSEMBLY WHEATHEART - GRAIN AUGERS
Figure 3.7
3.6. SWIVEL MOUNT ASSEMBLY (OPTIONAL)4" GALVANIZED UTILITY
3.6. SWIVEL MOUNT ASSEMBLY (OPTIONAL)
See Figure 3.7.
1. Attach the half tube
clamps with two 5/16” x
3/4” bolts and washerlocknuts.
2. Attach the swivel bracket
to bottom tube clamp
with one 5/16” x 3/4” bolt
and locknut.
3. Screw the t-bolt into box
clamp, then attach box
clamp to swivel bracket
with one 5/16” x 3/4” bolt
and locknut.
16 30645 R0
WHEATHEART - GRAIN AUGERS 4. OPERATION
Warning: Before continuing, please reread the safety information relevant to this section at
the beginning of this manual. Failure to follow the safety instructions can result in serious
injury, death, or property damage.
4" GALVANIZED UTILITY 4.1. PRE-OPERATIONAL CHECKLIST
4.Operation
Operators must observe safety procedures at all times and follow the pre-operational checklist before each start-up.
4.1. PRE-OPERATIONAL CHECKLIST
Before operating auger each time, the operator must confirm the following:
• All fasteners are secure as per assembly instructions.
• Drive belt(s) are not frayed or damaged.
• Drive belt(s) are properly adjusted and aligned.
• Tube alignment is reasonably straight.
• Intake area and discharge spout are free of obstructions.
• Proper maintenance has been performed.
• Inspect auger supports frequently.
4.2. AUGER DRIVE AND LOCKOUT PROCEDURE
Drive Type Before Operation Lockout
The electric motor should be equipped with a
main power disconnect switch capable of
being locked in the off-position only. The
switch should be in the locked position during
shutdown or whenever maintenance is
performed on the auger.
• If reset is required, disconnect all power
before resetting motor.
Electric Motor
Before starting motor, ensure
• motor is properly
grounded
• pulley shields are in
place and secure
4.3. OPERATING PROCEDURE
4.3.1. START-UP AND BREAK-IN
BREAK IN
1. Complete the checklist at the beginning of this chapter. If everything is
satisfactory, prepare for a 30-minute operation at half speed.
2. Correctly position the portable grain hopper secure it to auger with both
straps (where applicable).
30645 R0 17
4. OPERATION WHEATHEART - GRAIN AUGERS
4.3. OPERATING PROCEDURE 4" GALVANIZED UTILITY
CAUTION
Maintain a hazard zone of 20’ around the work
site. Do not start auger until area is clear of all
untrained personnel.
3. Start electric motor, then feed grain to auger.
Important: When starting auger for the first time, be prepared for an emergency shutdown in
case of excessive vibration or noise. Note that auger may run rough until tube is
polished.
4. Upon completion of initial run, decrease grain input until auger is empty, then
stop.
5. Lock out motor and conduct a complete inspection of auger following the
checklist at the beginning of this chapter.
After the initial start-up and inspection, the auger should be shut down and
inspected at least three times during the first 10 hours of operation.
Keep operation of empty auger to a minimum, as this results in excessive wear.
Once auger is broken in, the checklist should be a part of the daily routine before
operating auger.
4.3.2. OPERATING WITH A FULL LOAD
1. When operating the auger , always work with a second person in a position to
monitor the operation and initiate a shutdown in case of emergency.
2. Monitor the auger during operation for abnormal noises or vibrations.
3. Shut off all power before making adjustments, servicing, or clearing the
machine.
18 30645 R0
WHEATHEART - GRAIN AUGERS 4. OPERATION
USE OF GRAIN SPREADERS: Many grain spreaders cannot handle the large
capacity of some augers. Some augers plug, causing damage to the flighting
and other drive components. This type of damage is not covered by warranty.
Hints on how to avoid this...
• Get a larger spreader, if available.
• Remove the spreader.
• Make sure spreader is turned on and operating.
• When using a flex down spout, center auger spout above spreader and
do not lower auger spout into spreader.
• Suspend the spreader lower from bin ceiling leaving extra room for
excess grain to flow over the spreader.
BIN LEVEL INDICATORS: These augers are fast and bins fill up quickly. A full
bin will cause auger to plug, which can damage the flighting and other drive
components. Installing quality grain-level indicators on your bins will allow you to
monitor bin filling and help prevent damage to your auger.
4" GALVANIZED UTILITY 4.3. OPERATING PROCEDURE
DANGER
Rotating Flighting Hazard!
To prevent death or serious injury:
• Keep away from rotating auger flighting.
• Do not remove or modify auger flighting
guards, doors, or covers. Keep in good
working order. Have replaced if damaged.
• Do not operate the auger without all
guards, doors, and covers in place.
• Never touch the auger flighting. Use a
stick or other tool to remove an obstruction or clean out.
• Shut off and lock out power to adjust,
service, or clean.
4.3.3. SHUTDOWN
30645 R0 19
Note: Remember that the flighting rpm on augers equipped with electric motors is not
NORMAL SHUTDOWN:
1. Near the end of a load, decrease the flow of grain until auger is clear.
2. Once auger is clear, stop motor and lockout power (Section 4.2.).
adjustable except with a change of pulley size.
EMERGENCY RESTART:
1. If the auger is shut down for an emergency, lock out motor before correcting
problem.
4. OPERATION WHEATHEART - GRAIN AUGERS
4.4. MAINTENANCE 4" GALVANIZED UTILITY
• If the problem is plugging, clear as much of the grain as possible using a
piece of wood, vacuum cleaner or other tool (not your hands) before
restarting auger. Do not reach in and use your hands.See “Auger Drive
and Lockout Procedure” on page 17.
NOTICE
Starting the auger under full load may result in damage to
unit. Be sure there is no blockage.
4.4. MAINTENANCE
Proper maintenance on the auger mean a longer life for the machine, better
efficiency and safer operation. Please follow the guidelines below.
4.4.1. GENERAL MAINTENANCE PROCEDURES
Area Maintenance Procedure Frequency
General
General
Drive Belt
Auger Supports
Motor Cover Protect motor from weather by covering.
Important: Use only genuine Wheatheart replacement parts or equivalent. Replacement
parts such as intake guards, pulley guards, PTO driveline shields, winches, and
lift cables must meet ASAE standards or serious injury may result. Use of
unauthorized parts will void warranty. If in doubt, contact Wheatheart or your
Wheatheart dealer. Do not modify any auger components.
While auger is in use, observe the operation checklist
on page 17.
If for any reason a part becomes damaged, replace it
immediately. If possible, lower auger to replace parts.
Check and replace if frayed or damaged.
Ensure tension is correct under load (correct tension is
the lowest at which the belts will not slip under peak
load conditions)
Inspect (cracked welds, proper configuration of
supports, bent/damaged pieces, etc.)
Daily
Regularly
Frequently
Frequently
During off sea-
son or when not
in use.
20 30645 R0
WHEATHEART - GRAIN AUGERS 5. TROUBLESHOOTING
4" GALVANIZED UTILITY
5.Troubleshooting
.
Problem Possible Cause Remedy
Excessive
noise or vibration.
*Remember to
follow proper
break-in procedures—auger
may run rough
until tube is polished. If noise
is extreme from
outset or continuous after
several loads of
grade are fed,
continue with
troubleshooting below
Drive belts
jumping off
pulleys.
Premature
wear on auger
tubes.
Truss cables incorrectly
adjusted.
Flighting peeled back due to
plugging.
Bent flighting sections.
Obstruction in tube.
Motor misaligned.
Belts mismatched.
Belt tension inadequate.
Using a lower horsepower motor
than recommended.
Auger being run at low capacity
or empty for extended period of
time.
Bent flighting.
Flighting allowed to wear
beyond normal point of replacement.
Support end of auger and adjust cables so
auger is flat or curves slightly upwards.
Inspect spout end of auger for flight condition.
Remove and replace flight sections as necessary.
Support auger and remove all flight sections.
Check for straightness of flight stubs by rolling
across flat concrete section. Straighten stub or
replace as necessary. Take care not to bend
flighting when reinstalling.
Visually inspect for cloth or trash wrapped
around flighting, or buildup of gum from oily
crops such as flax or canola.
Ensure drive and driven pulleys are correctly
aligned.
Check Assembly Section for correct belt sizes
and only replace in pairs.
Maintain correct tension as per assembly section.
See Assembly Section for recommended motor
sizes.
Frequently occurs on farms using grain wagons.
Auger should not be left unattended when filling
bins.
When flighting becomes razor-thin at intake,
replacement is critical. Since flight material is
double thickness at welded lap joints, high spot s
on flight occur and can accelerate spot tube
wear.
30645 R0 21
5. TROUBLESHOOTING WHEATHEART - GRAIN AUGERS
4" GALVANIZED UTILITY
22 30645 R0
LIMITED WARRANTY
Wheatheart warrants to the buyer that the new machinery is free from defects in material and
workmanship.
This warranty is only effective for any new machinery that has not been altered, changed,
repaired, or treated since its delivery to the buyer, other than by Wheatheart or its authorized
dealers or employees, and does not apply to accessories, attachments, tools, or parts sold or
operated with the new machinery if they have not been manufactured by Wheatheart.
Wheatheart shall only be liable for defects in the material or workmanship attributed to faulty
material or bad workmanship that can be proved by the buyer, and specifically excludes liability
for repairs arising as a result of normal wear and tear of the new machinery or in any other manner whatsoever, and without limiting the generality of the foregoing, excludes application or
installation of parts not completed in accordance with Wheatheart operation manual, specifications, or printed instructions.
A Warranty Registration Form and Inspection Report must be completed at the time of delivery
and returned to Wheatheart Manufacturing within thirty (30) days.
Warranty Period
Private Farm Use One (1) year from date of purchase.
Commercial, Custom, or Rental Use Ninety (90) days from date of purchase.
Replacement Parts Ninety (90) days from date of replacement
Defective parts are subject to inspection by a Wheatheart representative prior to approval of a
warranty claim. All returned parts must be sent to the factory, freight pre-paid, in order to qualify
for warranty replacement. Repaired or replaced parts will be returned freight collect.
If these conditions are fulfilled, Wheatheart shall at its own cost and its own option either repair
or replace any defective parts provided that the buyer shall be responsible for all expenses
incurred as a result of repairs, labor , part s, transporta tion, or any other work, unless Wheatheart
has authorized such expenses in advance. Normal wear and service items such as belts,
hoses, flashing, etc. are excluded from warranty.
The warranty shall not extend to any repairs, changes, alterations, or replacements made to the
new equipment other than by Wheatheart or its authorized dealers or employees.
This warranty extends only to the original owner of the new equipment.
This warranty is limited to the terms stated herein and is in lieu of any other warranties whether
expressed or implied, and without limiting the generality of the foregoing, excluded all warranties, expressed or implied, or conditions whether statutory or otherwise as to quality and fitness
for any purpose of the new equipment, Wheatheart disclaims all liability for incidental or consequential damages.
This machine is subject to design changes and Wheatheart shall not be required to retro-fit or
exchange items on previously sold units except at its own option.
WARRANTY VOID IF NOT REGISTERED
Wheatheart
Part of the Ag Growth International Inc. Group
P.O. Box 39
Rosenort, Manitoba, Canada R0G 1W0
Phone: (866) 467-7207 (Canada & USA)
Fax: (866) 768-4852
website: www.wheatheart.com
email: sales@wheatheart.ca
© Ag Growth International Inc. 2013
Printed In Canada
Loading...