Westinghouse 8KPRO, 10KPRO FULLY FEATURED, 10KPRO Owner's Manual

California

Proposition 65 Warning

The engine exhaust from this product

contains chemicals known to the state of

California to cause cancer, birth defects

or other reproductive harm.

Proposition 65 Warning

Certain components in this product and its

related accessories contain chemicals

known to the state of California to cause

cancer, birth defects or other reproductive

harm. Wash hands after handling.

California

DISCLAIMERS:

All information, illustrations and speciﬁcations in this manual are based on the latest information available at the time of publishing. The illustrations used in this manual are intended as representative reference views only. Moreover, because of our continuous product improvement policy, we may modify information, illustrations and/or speciﬁcations to explain and/or exemplify a product, service or maintenance improvement. We reserve the right to make any change at any time without notice. Some images may vary depending upon which model is shown.

No part of this publication may be reproduced or used in any form by any means – graphic, electronic or mechanical, including photocopying, recording, taping or information storage and retrieval systems – without the written permission of Westpro Power Systems, LLC.

CONGRATULATIONS ON OWNING A WESTINGHOUSE GENERATOR

DANGER

This manual contains important instructions for operating this generator. For your safety and

For Your Records:

Date of Purchase: Generator Model Number:

Purchased from Store/Dealer: Generator Serial Number:

Purchase Receipt: (retain your purchase receipt to ensure trouble-free warranty coverage)

Product Registration

To ensure trouble-free warranty coverage, it is important you register your Westinghouse generator. You can register your generator by either:

1. Filling in the product registration form below and mailing to:

2. Registering your product online at www.westpropower.com

To register your generator you will need to locate the following information:

the safety of others, be sure to read this manual thoroughly before operating the generator. Failure to properly follow all instructions and precautions can cause you and others to be seriously hurt or killed.

Product Registration Westpro Power Systems, LLC W237 N2889 Woodgate Road, Unit B Pewaukee, WI 53072

Model Number Serial Number

Class F

Product Registration Form

PERSONAL INFORMATION GENERATOR INFORMATION First Name: Model Number: Last Name: Serial Number: Street Address: Date Purchased: Street Address: Purchased From: City, State, ZIP: Country: Phone Number: E-Mail:

TABLE OF CONTENTS

CONGRATULATIONS ON OWNING A WESTINGHOUSE GENERATOR .........................................................3

For Your Records ..........................................................................................................................................3

Product Registration .....................................................................................................................................3

Product Registration Form ............................................................................................................................3

SAFETY ....................................................................................................................................................................7

SAFETY DEFINITIONS ......................................................................................................................................7

SAFETY SYMBOL DEFINITIONS ......................................................................................................................7

GENERAL SAFETY RULES ...............................................................................................................................8

SAFETY LABELS AND DECALS – 10KPRO ...................................................................................................10

SAFETY LABELS AND DECALS – 8KPRO .....................................................................................................12

UNPACKING ...........................................................................................................................................................14

UNPACKING THE GENERATOR ......................................................................................................................14

WHEEL KIT ACCESSORIES ............................................................................................................................14

Components ...............................................................................................................................................14

ASSEMBLY .............................................................................................................................................................15

ASSEMBLY .......................................................................................................................................................15

INSTALLING THE BATTERY.............................................................................................................................16

FEATURES .............................................................................................................................................................18

GENERAL GENERATOR FEATURES – 10KPRO ............................................................................................18

CONTROL PANEL FEATURES – 10KPRO ......................................................................................................20

GENERAL GENERATOR FEATURES – 8KPRO ..............................................................................................21

CONTROL PANEL FEATURES – 8KPRO ........................................................................................................23

OPERATION ...........................................................................................................................................................24

BEFORE STARTING THE GENERATOR .........................................................................................................24

POWER CORD .................................................................................................................................................25

Using Extension Cords ...............................................................................................................................25

Transfer Switch Cord ..................................................................................................................................26

TRANSFER SWITCH CONNECTIONS ............................................................................................................26

LIFTING BRACKET ..........................................................................................................................................27

GENERATOR ANCHOR ...................................................................................................................................27

ADDING / CHECKING ENGINE FLUIDS AND FUEL .......................................................................................28

Checking and / or Adding Engine Oil ..........................................................................................................28

Adding Gasoline to the Fuel Tank ...............................................................................................................28

PROGRAMMING THE GENERATOR FOR REMOTE START ..........................................................................29

STARTING THE GENERATOR .........................................................................................................................29

STOPPING THE GENERATOR ........................................................................................................................32

Normal Operation .......................................................................................................................................32

During an Emergency .................................................................................................................................32

STARTING THE GENERATOR USING REMOTE START ................................................................................32

STOPPING THE GENERATOR USING REMOTE START................................................................................33

MAINTENANCE ......................................................................................................................................................34

MAINTENANCE ................................................................................................................................................34

Maintenance Schedule ...............................................................................................................................34

ENGINE OIL MAINTENANCE ..........................................................................................................................35

Engine Oil Speciﬁcation ..............................................................................................................................35

Checking Engine Oil – 10KPRO .................................................................................................................35

Checking Engine Oil – 8KPRO ...................................................................................................................36

Adding Engine Oil – 10KPRO .....................................................................................................................36

Adding Engine Oil – 8KPRO .......................................................................................................................37

Changing Engine Oil – 10KPRO ................................................................................................................37

Changing Engine Oil – 8KPRO ..................................................................................................................38

AIR FILTER MAINTENANCE ............................................................................................................................39

Inspect and Replace the Air Filter – 10KPRO ............................................................................................39

Cleaning the Air Filter – 8KPRO .................................................................................................................

SPARK PLUG MAINTENANCE ........................................................................................................................42

BATTERY SERVICE .........................................................................................................................................43

Battery Replacement ..................................................................................................................................44

TABLE OF CONTENTS

CLEANING THE ENGINE OIL COOLER – 10KPRO ........................................................................................45

TESTING THE GROUND FAULT SENSOR ...................................................................................................... 46

CLEANING THE GENERATOR ........................................................................................................................46

QUICK DRAIN...................................................................................................................................................48

STORAGE .........................................................................................................................................................49

TROUBLESHOOTING ............................................................................................................................................50

TROUBLESHOOTING ......................................................................................................................................50

SAFETY

SAFETY DEFINITIONS

The words DANGER, WARNING, CAUTION and NOTICE are used throughout this manual to highlight important information. Be certain that the meanings of these alerts are known to all who work on or near the equipment.

This safety alert symbol appears with most safety statements. It

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

means attention, become alert, your safety is involved! Please read and abide by the message that follows the safety alert symbol.

DANGER

WARNING

CAUTION

SAFETY SYMBOL DEFINITIONS

Symbol Description

Safety Alert Symbol

Asphyxiation Hazard

Burn Hazard

Burst/Pressure Hazard

Don’t leave tools in the area

Electrical Shock Hazard

Explosion Hazard

NOTICE

Indicates a situation which can cause damage to the generator, personal property and/or the environment, or cause the equipment to operate improperly.

OTE:N Indicates a procedure, practice or condition

that should be followed in order for the generator to function in the manner intended.

Fire Hazard

Lifting Hazard

Pinch-Point Hazard

Read Manufacturer’s Instructions

Read Safety Messages Before Proceeding

Wear Personal Protective Equipment (PPE)

SAFETY

GENERAL SAFETY RULES

DANGER

Never use the generator in a location that is wet or damp. Never expose the generator to rain, snow, water spray or standing water while in use. Protect the generator from all hazardous weather conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit.

Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide. Only operate the generator outside and away from windows, doors and vents.

WARNING

Voltage produced by the generator could result in death or serious injury.

• Never operate the generator in rain or a ﬂoodplain unless proper precautions are taken to avoid being subject to rain or a ﬂood.

• Never use worn or damaged extension cords.

• Always have a licensed electrician connect the generator to the utility circuit.

• Never touch an operating generator if the generator is wet or if you have wet hands.

• Never operate the generator in highly conductive areas such as around metal decking or steel works.

• Always use grounded extension cords. Always use three-wire or double-insulated power tools.

• Never touch live terminals or bare wires while the generator is operating.

• Be sure the generator is properly grounded before operating.

WARNING

Gasoline and gasoline vapors are extremely ﬂammable and explosive under certain conditions.

• Always refuel the generator outdoors, in a well-ventilated area.

• Never remove the fuel cap with the engine running.

• Never refuel the generator while the engine is running. Always turn engine off and allow the generator to cool before refueling.

• Only ﬁll fuel tank with gasoline.

• Keep sparks, open ﬂames or other form of ignition (such as match, cigarette, static electric source) away when refueling.

• Never overﬁll the fuel tank. Leave room for fuel to expand. Overﬁlling the fuel tank can result in a sudden overﬂow of gasoline and result in spilled gasoline coming in contact with HOT surfaces. Spilled fuel can ignite. If fuel is spilled on the generator, wipe up any spills immediately. Dispose of rag properly. Allow area of spilled fuel to dry before operating the generator.

• Wear eye protection while refueling.

• Never use gasoline as a cleaning agent.

• Store any containers containing gasoline in a well-ventilated area, away from any combustibles or source of ignition.

• Check for fuel leaks after refueling. Never operate the engine if a fuel leak is discovered.

WARNING

Never operate the generator if powered items overheat, electrical output drops, there is sparking, ﬂames or smoke coming from the generator, or if the receptacles are damaged.

Never use the generator to power medical support equipment.

Always remove any tools or other service equipment used during maintenance from the generator before operating.

WARNING

Always use caution when around the generator. The generator is equipped with a remote start feature that could be activated, allowing the generator to start without warning.

Always disconnect the negative (-) battery cable when servicing or performing any maintenance on the generator. This will disable the remote start system, which will prevent accidental starting of the generator.

SAFETY

NOTICE

Never modify the generator. Never operate the generator if it vibrates at high

levels, if engine speed changes greatly or if the engine misﬁres often.

Always disconnect tools or appliances from the generator before starting.

SAFETY

SAFETY LABELS AND DECALS – 10KPRO

Figure 1

SAFETY

Class F

Figure 2

SAFETY

SAFETY LABELS AND DECALS – 8KPRO

Figure 3

SAFETY

Figure 4

UNPACKING

UNPACKING THE GENERATOR

CAUTION

Always have assistance when lifting the generator. The generator is heavy; lifting it could cause bodily harm.

Avoid cutting on or near staples to prevent personal injury.

Tools required – box cutter or similar device.

1. Carefully cut the packing tape on top of the carton. Fold back top ﬂaps to reveal the manual.

3. Remove the Wheel Kit Accessories.

4. Carefully cut two sides of the carton to remove the

generator.

WHEEL KIT ACCESSORIES

If any parts are missing, please locate an authorized Westinghouse Generator dealer at www.westpropower. com or call 1-855-WHHELP1 (1-855-944-3571).

Components:

Wheels (2) Tool Bag (1) Spark Plug Socket

Wrench (1) Battery Charger (1) Lifting Bracket (1)

0.75 L Bottle of SAE 10W30 Oil – 10KPRO (2)

1.0 L Bottle of SAE 10W30 Oil – 8KPRO (1)

Mounting Foot (1) Oil Funnel (1) Remote Start Key Fob (1)

Figure 5 – Hardware

1 - Flange Bolt

M8 x 18 mm (2 used)

2 - Locking Flange

Nut M8 (4 used)

3 - Serrated Flange

Nut M12 (4 used)

4 - Wheel Axle Bolt

M12 x 1.5 mm (2 used)

5 - Hex Bolt M8 x 50

mm (2 used)

6 - Spacer Sleeve

(2 used)

7 - Rubber Sleeve

(2 used)

ASSEMBLY

Before assembling the generator, review Safety on page 7 and the following safety messages.

CAUTION

Never lift the generator without assistance. The generator is heavy and lifting without assistance could result in personal injury.

Never use the handles as a lifting

Assembling the generator will require lifting the unit. Make sure all engine oil and fuel are drained from the unit prior to assembling.

Once assembled, the wheel kit is not intended for on-road use. The wheel kit is designed for use on this generator only.

point to support the entire weight of the generator. Only use the handles to move the generator by lifting the handles and using the wheels to move the generator.

Use caution when collapsing the handles. Hands and ﬁngers could get caught and pinched.

NOTICE

3. Install the mounting foot to the frame using M8 ﬂange bolts and nuts (see Figure 6).

Figure 6 – Assemble Mounting Foot to Frame

1 - M8 Flange Bolt 2 - M8 Flange Nut

4. Install the 12 mm x 1.5 mm axle bolt through the axle bracket on the frame.

5. Install the ﬂange nut and tighten (see Figure 7).

3 - Mounting Foot

Tools required – tool bag (included).

1. Place generator on a ﬂat surface.

2. Using a block of wood, raise and support the back of the generator.

Figure 7 – Assemble Wheels to Frame

1 - Flange Nut 2 - Wheel

3 - Axle Bolt

ASSEMBLY

6. Install the lifting bracket using the hex bolts,

spacers and locknuts (see Figure 8).

Figure 8 – Installing Lifting Bracket

1 - Lifting Bracket 2 - Hex Bolt

3 - Spacer Sleeve 4 - Locknut

INSTALLING THE BATTERY

WARNING

To avoid electric shock:

• ALWAYS connect the positive (+) battery cable (red boot) ﬁrst when connecting battery cables.

• ALWAYS disconnect the negative (-) battery cable (black boot) ﬁrst when disconnecting battery cables.

• NEVER connect the negative (-) battery cable (black boot) to the positive (+) post on the battery.

• NEVER connect the positive (+) battery cable (red boot) to the negative (-) post on the battery.

• NEVER touch both battery posts simultaneously.

• NEVER place a metal tool across both battery posts.

• ALWAYS use insulated or nonconducting tools when installing the battery.

OTE:N The generator comes equipped with the

positive battery cable (red boot) already attached.

1. Verify the positive (+) battery cable (red boot) is securely tightened to the positiv Make sure boot is over battery post.

2. Carefully remove the protective wrapping around the lug of the negative (-) battery cable (black boot).

3. Locate negative (-) cable attached to alternator cable, remove tie and route to the negative (-) battery post.

e (+) battery post.

4. Pull back the black boot and securely attach the negative (-) battery cable (black boot) to the negative (-) battery post as shown in Figure 9. Replace the black boot so it protects the cable lug and battery post.

ASSEMBLY

Figure 9 – Attaching the Negative (-) Battery Cable

(Black)

1 - Positive (+)

Battery Cable (Red)

2 - Negative (-)

Battery Cable (Black)

FEATURES

GENERAL GENERATOR FEATURES – 10KPRO

1 - Engine Control Switch: Turns the engine on

and off.

2 - Control Panel: Contains the circuit breakers

and outlets.

Figure 10

3 - Battery: Used for starting the generator. 4 - Oil Dipstick: Remove the dipstick to check

the engine oil.

FEATURES

1 - Fuel Gauge: Indicates fuel level. 2 - Fuel Shutoff Valve: Controls the ﬂow of fuel

to the engine.

3 - Air Cleaner Cover: Must remove to service

the air cleaner.

4 - Quick Drain Valve: Use to drain

contaminants from the fuel tank.

Figure 11

5 - Oil Fill Cap: Remove to add engine oil. 6 - Spark Plug Boot (Wire): Must be removed

when servicing the engine or the spark plug.

7 - Mufﬂer: Avoid contact until the engine is

cooled down.

FEATURES

CONTROL PANEL FEATURES – 10KPRO

1 - Battery Charger Port: Plug the 120-volt

AC charger into this port to charge the generator battery.

2 - Low Idle Control: With the smart idle switch

in the ON (I) position, if there is no load present to any of the outlets for 5 seconds or longer, the engine speed will reduce to 1800 RPM. If a load is applied to any of the outlets, the engine speed will automatically increase to 3600 RPM. With the smart idle control in the OFF (O) position, the engine will constantly run at 3600 RPM.

3 - 20-Amp Circuit Breakers: Each circuit

breaker limits the current that can be delivered through the 120-volt duplex outlets to 20 amps.

4 - 120-Volt, 30-Amp Twist Lock Outlet: The

outlet can supply 120V output up to 30 amps.

5 - 120-Volt, 30-Amp Circuit Breakers: The

circuit breaker limits the current that can be delivered through the 120-volt outlet to 30 amps.

6 - 120/240-Volt, 50-Amp Twist Lock Outlet:

Outlet can supply either 120V or 240V output.

7 - Data Center: The data center displays

voltage, frequency and accumulated run time.

1415 13

3 54

Figure 12 – Control Panel Features

6 7 8

1112 10

8 - 120/240-Volt, 30-Amp Circuit Breakers:

The circuit breakers limit the current that can be delivered through the 120/240-volt outlet to 30 amps.

9 - Ground Fault Sensor: The sensor will

scan all the outlets on the control panel for a ground fault. If a ground fault is detected from any of the outlets, the sensor will automatically trip the main circuit breaker.

10 - Ground Terminal: The ground terminal is

used to ground the generator.

11 - Main Circuit Breaker: The main circuit

breaker controls total output of all outlets to protect the generator.

12 - 120/240-Volt, 30-Amp Twist Lock Outlet

(NEMA L14-30): The outlet can supply

either 120V or 240V output up to 30 amps.

13 - 120-Volt, 20-Amp Duplex Outlets: Each

outlet is capable of carrying a maximum of 20 amps on a single outlet or a combination of all outlets.

14 - Remote Start Program Button: Use this

button along with the key fob to program the generator to be started remotely.

15 - Remote Start Indicator Light: The light will

light or ﬂash depending on the status of the remote start system.

GENERAL GENERATOR FEATURES – 8KPRO

FEATURES

1 - Engine Control Switch: Turns the engine on

and off.

2 - Control Panel: Contains the circuit breakers

and outlets.

Figure 13

3 - Oil Fill Plug/Dipstick: Must be removed to

add and check oil.

4 - Fuel Gauge: Indicates fuel level.

FEATURES

1 - Mufﬂer: Avoid contact until the engine is

cooled down.

2 - Spark Plug Boot (Wire): Must be removed

when servicing the engine or the spark plug.

3 - Quick Drain Valve: Use to drain

contaminants from the fuel tank.

Figure 14

4 - Recoil Handle: Used to start the generator

manually.

5 - Air Cleaner Cover: Must remove to service

the air cleaner.

CONTROL PANEL FEATURES – 8KPRO

FEATURES

1 - Battery Charger Port: Plug the 120-volt

AC charger into this port to charge the generator battery.

2 - Low Idle Control: With the smart idle switch

3 - 20-Amp Circuit Breakers: Each circuit

breaker limits the current that can be delivered through the 120-volt duplex outlets to 20 amps.

4 - Data Center: The data center displays

voltage, frequency and accumulated run time.

5 - 120/240-Volt, 30-Amp Twist Lock Outlet

(NEMA L14-30): The outlet can supply

either 120V or 240V output up to 30 amps.

12 11

3 4 5 6

Figure 15 – Control Panel Features

89 7

6 - Ground Fault Sensor: The sensor will

scan all the outlets on the control panel for a ground fault. If a ground fault is detected from any of the outlets, the sensor will automatically trip the main circuit breaker.

7 - Ground Terminal: The ground terminal is

used to ground the generator.

8 - Main Circuit Breaker: The main circuit

breaker controls total output of all outlets to protect the generator.

9 - 120-Volt, 30-Amp Twist Lock Outlet: The

outlet can supply 120V output up to 30 amps.

10 - 120-Volt, 20-Amp Duplex Outlets: Each

outlet is capable of carrying a maximum of 20 amps on a single outlet or a combination of all outlets.

11 - Remote Start Program Button: Use this

button along with the key fob to program the generator to be started remotely.

12 - Remote Start Indicator Light: The light will

light or ﬂash depending on the status of the remote start system.

OPERATION

BEFORE STARTING THE GENERATOR

Before starting the generator, review Safety on page 7.

Location Selection – Before starting the generator,

avoid exhaust and location hazards by verifying: x You have selected a location to operate the

generator that is outdoors and well ventilated.

x You have selected a location with a level and solid

surface on which to place the generator.

x You have selected a location that is at least 6 feet

(1.8 m) away from any building, other equipment or combustible material.

x If the generator is located close to a building, make

sure it is not located near any windows, doors and/or vents.

No Connected Loads – Make sure the generator has no connected loads before starting it. To ensure there are no connected loads, unplug any electrical extension cords that are plugged into the control panel receptacles.

NOTICE

Starting the generator with loads already applied to it could result in damage to any appliance being powered off the generator during the brief start-up period.

Grounding the Generator – The National Electric Code (NEC), as well as many local electrical codes, require the generator to be connected to earth ground before operating. Before starting the generator, make sure it is connected to earth ground by connecting the ground terminal on the control panel (see Figure

16) to earth ground using copper wire (minimum 10 AWG). Consult a qualiﬁed electrician for local grounding requirements.

WARNING

Always operate the generator on a level surface. Placing the generator on nonlevel surfaces can cause the generator to tip over, causing fuel and oil to spill. Spilled fuel can ignite if it comes in contact with an ignition source such as a very hot surface.

NOTICE

Only operate the generator on a solid, level surface. Operating the generator on a surface with loose material such as sand or grass clippings can cause debris to be ingested by the generator that could:

• Block cooling vents

• Block air intake system

Weather – Never operate your generator outdoors during rain, snow or any combination of weather conditions that could lead to moisture collecting on, in or around the generator.

Dry Surface – Always operate the generator on a dry surface free of any moisture.

Figure 16 – Ground Terminal on the Control Panel

WARNING

Be sure the generator is properly connected to earth ground before operating. The generator must be grounded to prevent electrical shock due to faulty appliances.

POWER CORD

Using Extension Cords

Westpro Power Systems assumes no responsibility for the content within this table. The use of this table is the responsibility of the user only. This table is intended for reference only. The results produced by using this table are not guaranteed to be correct or applicable in all situations as the type and construction of cords are highly variable. Always check with local regulations and a licensed electrician prior to installing or connecting an electrical appliance.

Extension Cord Wire Gauge Size

OPERATION

Length of Extension Cord (ft)

Amps10203040506080100120

5 20 18 16 14 12 12 10 10 8

10 18 16 14 12 12 10 10 88

15 16 14 12 12 10 10 8 8 6

20 14 12 12 10 10 8866

25 1212101088666

30 121010886666

35 10108866666

40 1088666---

45 88666----

50 8666-----

OPERATION

Transfer Switch Cord

The transfer switch cord, 10KPRO Part No. 210051 and 8KPRO Part No. 210075, is an optional accessory for the portable generator. It is used to connect the 50-amp outlet on the 10KPRO and the 30-amp outlet on the 8KPRO of the generator to the transfer switch. If your transfer switch does not come with a transfer switch cord, order the cord from Westpro Power.

TRANSFER SWITCH CONNECTIONS

The Westinghouse generator is wired with the neutral bonded to ground. If you are connecting your generator to a transfer switch, the electrician must ﬁrst determine what type transfer switch is being used. Transfer switches for this equipment are either two-pole or threepole types.

A two-pole transfer switch will not switch the neutral from the generator to the service panel. That means the generator will be grounded to the service panel. To use the generator with two-pole transfer switches, the electrician will need to change the neutral from bonded to ﬂoating.

Remove the ground screw from the wires (see Figure

19). Wrap the terminal end of the green wire with electrical tape so it is insulated. Tape the green wire to the yellow/green wire so it cannot contact any moving parts. Connect the yellow/green wire back to ground using the ground screw.

Figure 17 – Transfer Switch Cord, 10KPRO

Figure 18 – Transfer Switch Cord, 8KPRO

Figure 19 – Bonding Wire

1 - Ground Screw 2 - Green Wire

3 - Yellow/Green

Wire

OPERATION

LIFTING BRACKET

1. Before lifting the generator, inspect the bracket and make sure it is securely fastened to the generator. Do not lift the generator unless the lifting bracket is securely fastened.

2. Hook a chain or strap through the eye on the lifting bracket and make sure it is securely fastened.

3. Connect a suitable lifting device to the chain or strap.

4. Lift the generator slightly to ensure it is lifting straight and level. Adjust the bracket if required to allow it to lift correctly.

GENERATOR ANCHOR

The generator should be used on a ﬂat, level surface whenever possible. If the particular job site requires the generator to be used on uneven terrain, the generator should be anchored. Insert a stake or piece of rebar through the anchor bracket on the frame (see Figure

21). Drive the stake into the ground to secure the generator and prevent it from moving. The anchor is standard on 10KPRO and optional on 8KPRO.

WARNING

Anchoring the generator to the

ground does not electrically ground the generator. For proper electrical grounding of the generator, see Grounding the Generator on page 24.

Figure 21 – Anchor Bracket

Figure 20 – Lifting Bracket

OPERATION

ADDING / CHECKING ENGINE FLUIDS AND FUEL

Before adding/checking engine ﬂuids and fuel, review Safety on page 7.

DANGER

Filling the fuel tank with gasoline while the generator is running can cause gasoline to leak and come in contact with hot surfaces that can ignite the gasoline.

Before starting the generator, always check the level of:

x Engine oil x Gasoline in the fuel tank

Once the generator is started and the engine gets warm, it is not safe to add gasoline to the fuel tank or engine oil to the engine while the engine is running or the engine and mufﬂer are hot.

Checking and / or Adding Engine Oil

WARNING

Internal pressure can build in the engine crankcase while the engine is running. Removing the oil dipstick while the engine is hot can cause extremely hot oil to spray out of the crankcase and can severely burn skin. Allow engine oil to cool for several minutes before removing the oil dipstick.

Adding Gasoline to the Fuel Tank

WARNING

Never refuel the generator while the engine is running.

Always turn the engine off and allow the generator to cool before refueling.

Required Gasoline – Only use gasoline that meets the

following requirements:

x Unleaded gasoline only x Gasoline with maximum 10% ethanol added x Gasoline with an 87 octane rating or higher

Filling the Fuel Tank – Follow the steps below to ﬁll the fuel tank:

1. Shut off the generator.

2. Allow the generator to cool down so all surface areas of the mufﬂer and engine are cool to the touch.

3. Move the generator to a ﬂat surface.

4. Clean area around the fuel cap.

5. Remove the fuel cap by rotating counterclockwise.

6. Slowly add gasoline into the fuel tank. Be very careful not to overﬁll the tank. The gasoline level should NOT be higher than the bottom of the ﬁller neck (see Figure 22).

7. Install the fuel cap by rotating clockwise until you hear a click, indicating the cap is completely installed.

The unit as shipped does not contain oil in the engine. You must add engine oil before starting the generator for the ﬁrst time. See Checking Engine

Oil – 10KPRO on page 35, Checking Engine Oil – 8KPRO on page 36, Adding Engine Oil – 10KPRO on page 36 and Adding Engine Oil – 8KPRO on page 37 for instructions on checking engine oil

level and the procedure for adding engine oil.

NOTICE

The generator does not contain engine oil as shipped. Attempting to start the engine without adding engine oil can permanently damage internal engine components.

Figure 22 – Maximum Gasoline Fill Level

CAUTION

Avoid prolonged skin contact with

gasoline. Avoid prolonged breathing of gasoline vapors.

OPERATION

PROGRAMMING THE GENERATOR FOR REMOTE START

WARNING

Always make sure the area around the generator is clear of bystanders before using the remote start to start the generator.

The generator can be started remotely from up to a maximum of 109 yards (100 M) away using the remote start key fob with new, fully charged batteries in the key fob. As the batteries’ state of charge in the key fob reduces, the distance to start the generator will also reduce.

Before the generator can be started, an initial start-up procedure must be performed so the generator and the key fob recognize each other. If the key fob is replaced, you will need to go through this procedure with the new fob.

1. Turn the engine control switch to the RUN position. Push and hold the program button on the control

panel (see Figure 23) for 3 seconds. The remote start indicator light will light.

3. Press the stop button on the remote start key fob (see Figure 24). and then remain lit.

Figure 24 – Remote Start Key Fob

1 - Start Button 2 - Stop Button

4. Press the start button on the remote start key fob. The indicator light will ﬂash once and then remain lit.

Press and hold the program button for 3 seconds.

5. The indicator light will now turn off after 3 seconds. The generator is now programmed to start remotely.

The indicator light will ﬂash once

Figure 23 – Remote Start Programming

1 - Remote Start

Indicator Light

2 - Remote Start

Program Button

STARTING THE GENERATOR

Before starting the generator, review

Safety on page 7.

Before attempting to start the generator, verify the following:

x The engine is ﬁlled with engine oil (see Checking

Engine Oil – 10KPRO on page 35 and Checking Engine Oil – 8KPRO on page 36).

x The generator is situated in a proper location (see

Location Selection on page 24).

x The generator is on a dry surface (see Weather and

Dry Surface on page 24).

x All loads are disconnected from the generator (see

No Connected Loads on page 24).

x The generator is properly grounded (see Grounding

the Generator on page 24).

x The ground fault sensor is working correctly (see

Testing the Ground Fault Sensor on page 46).

OPERATION

DANGER

Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide. Only operate the generator outside and away from windows, doors and vents.

2. Make sure the circuit breakers are properly set (see Figure 25 and Figure 26).

NOTICE

The engine is equipped with a low oil shutdown switch. If the oil level becomes low, the engine will shut down and will not start until the oil is ﬁlled to the proper level.

Be sure the engine has the proper oil level before using. Failure to verify that the engine has the proper oil level could result in engine damage.

Disconnect all loads from the generator before starting. Failure to verify all loads are disconnected prior to starting the generator could result in damage to the connected appliances.

1. Verify the battery is properly installed and both battery cables are attached (see Installing the

Battery on page 16).

Figure 25 – Circuit Breakers – 10KPRO

1 - 120V Circuit

Breaker

2 - 120V 30-Amp

Circuit Breaker

3 - 120/240V

30-Amp Circuit Breaker

4 - Main Breaker

Figure 26 – Circuit Breakers – 8KPRO

1 - 120V Circuit

Breaker

2 - Main Breaker

+ 76 hidden pages