Westermo Viper-008 User Manual

Page 1
User Guide
6641-2211
008
Westermo Teleindustri AB
©
Unmanaged 8-port
Ethernet Switch
www.westermo.com
Page 2
Legal information
The contents of this document are provided “as is”.  Except as required by applicable  law, no  warranties of any kind, either express or implied, including, but not limited to,  the implied warranties of merchantability and fitness for a particular purpose, are made  in relation to the accuracy  and reliability or contents of this document. Westermo  reserves the right to revise this document or withdraw it at any time without prior  notice.
Under no circumstances shall Westermo be responsible for any loss of data or income  or any special, incidental, and consequential or indirect damages howsoever caused.
More information about Westermo can be found at the  following Internet address:
http://www.westermo.com
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Safety
!
!
Before installation:
Read this manual completely and gather all information on the unit. Make sure that  you understand it fully. Check that your application does not exceed the safe oper­ating specifications for this unit. 
This unit should only be installed by qualified personnel. This unit should be built-in to an apparatus cabinet, or similar, where access is 
restricted to service personnel only. The power supply wiring must be sufficiently fused (e.g. Littlefuse 0461 1.25), and 
if necessary it must be possible to disconnect manually from the power supply. If  fault contact is used, make sure that fault contact wiring is sufficiently fused.
This unit uses convection cooling. To avoid obstructing the airflow around the unit,  follow the spacing recommendations (see Cooling section).
Before mounting, using or removing this unit:
Prevent access to hazardous voltage by disconnecting the unit from power supply. Warning! Do not open connected unit. Hazardous voltage may occur within this  unit when connected to power supply.
Care recommendations
Follow the care recommendations below to maintain full operation of unit and to fulfil  the warranty obligations. This unit must not be operating with removed covers or lids.
Do not attempt to disassemble the unit. There are no user serviceable parts inside. Do not drop, knock or shake the unit, rough handling above the specification may cause 
damage to internal circuit boards. Do not use harsh chemicals, cleaning solvents or strong detergents to clean the unit. Do not paint the unit. Paint can clog the unit and prevent proper operation. Do not expose the unit to any kind of liquids (rain, beverages, etc). The unit is not water-
proof. Keep the unit within the specified humidity levels. Do not use or store the unit in dusty, dirty areas, connectors as well as other mechanical 
part may be damaged. If the unit is not working properly, contact the place of purchase, nearest Westermo dis-
tributor office or Westermo Tech support. Do not cover or bring mechanical force to the ventilation membrane on the back of the 
unit.
Maintenance
No maintenance is required, as long as the unit is used as intended within the specified  conditions.
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Agency approvals and standards compliance
Type Approval / Compliance
EMC EN 61000-6-1, Immunity residential environments
EN 61000-6-2, Immunity industrial environments
EN 55024, Immunity IT equipment
EN55022, Emission IT equipment
EN 61000-6-3, Emission residential environments
EN 61000-6-4, Emission industrial environments
EN 50155 Railway applications - Electronic equipment used on rolling stock
EN 50121-3-2, Railway applications - EMC: Rolling stock – Apparatus
FCC part 15 Class B
EN 50121-4, Railway signalling and telecommunications apparatus
IEC 62236-4, Railway signalling and telecommunications apparatus
Safety EN 60950-1, IT equipment
FCC Part 15.105 Notice:
This equipment has been tested and found to comply with the limits for a  Class B digital device, pursuant to Part  15 of the FCC Rules. These limits  are designed to provide reasonable protection against harmful interference  in a residential installation. This equipment generates, uses and can radiate  radio frequency energy and, if not installed and used in accordance with  the instructions, may cause harmful interference to radio communications.  However, there is no guarantee that interference will not occur in a partic­ular installation. If this equipment does cause harmful interference to radio  or television reception, which can be determined by turning the equipment  off and on, the user is encouraged to try to correct the interference by  one or more of the  following measures:
… Reorient or relocate the  receiving antenna … Increase the separation between the equipment and receiver … Connect the equipment into an outlet on a circuit different from that to 
which the receiver is connected
… Consult the dealer or an experienced radio/TV technician for help.
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Declaration of Conformity
Westerm o Teleindustri AB
Declaration of conformity
Org.nr/
Postadress/Postal address
Tel.
Telefax
Postgiro
Bankgiro Corp. identity number Registered office
S-640 40 Stora Sundby 016-428000 016-428001 52 72 79-4 5671-5550 556361-2604 Eskilstuna
Sweden Int+46 16428000 Int+46 16428001
The manufacturer
Westermo Teleindustri AB SE-640 40 Stora Sundby, Sweden
Type of product Model Art no
Ethernet switch Viper switch 3641-0360,
3641-0350, 3641-0340
is in conformity with the following EC directive(s).
No Short name
2004/108/EC Electromagnetic Compatibility (EMC) 2006/95/EC Low Voltage Directive - LVD
References of standards applied for this EC declaration of conformity.
No Title Issue EN 55022 Information technology equipment – Radio disturbance
characteristics - Limits and methods of measurement
2006 +A1:2007
EN 55024 Information technology equipment - Immunity characteristics -
Limits and methods of measurement
1998 +A1:2001 +A2:2003
EN 61000-6-1 Immunity for residential, commercial and light-ind ustrial
environments
2007
EN 61000-6-2 Immunity for industrial environments 2005 EN 61000-6-3 Emission standard for residential, commercial and light-industrial
environments
2007
EN 61000-6-4 Emission standard for industrial environments 2007 EN 50121-3-2 Railway applications - Electromagnetic compatibility 2006 EN 50121-4 Railway applications - Electromagnetic compatibility - Part 4:
Emission and immunity of the signaling and telecommunications apparatus
2006
EN 60950-1♣
Safety of information technology equipment 2006
The last two digits of the year in which the CE marking was affixed: 09
Pierre Öberg Technical Manager 28th October 2009
Note: Manual and safety instructions are only in English
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Type tests and environmental conditions
Phenomena Test Description Test levels
ESD EN 61000-4-2 Enclosure contact  ± 6 kV (crit A)
RF field AM modulated  IEC 61000-4-3 Enclosure 20 V/m 80% AM (1 kHz),  
Fast transient EN 61000-4-4 Ethernet ports ± 2 kV (crit A)
Surge EN 61000-4-5 Fault port ± 2 kV line to earth (crit A)
RF conducted EN 61000-4-6 Ethernet ports 10 V 80% AM (1 kHz), 0.15 – 80 MHz 
Power frequency magnetic  field 
EN 61000-4-8 Enclosure 1000 A/m 50 Hz 
Pulse magnetic field EN 61000-4-9 Enclosure 300 A/m (crit A) Voltage dips and interruption  EN 50155 DC power ports 10 ms, interruption (crit A)
Radiated emission  EN 55022 Enclosure Class B
FCC part 15 Class B
Conducted emission EN 55022 DC power port & 
FCC part 15 DC power port Class B
Dielectric strength EN 50155 Ethernet ports to other 
Temperature Operating –40 to +70ºC
Humidity Operating 5 to 95% relative humidity
Altitude Operating 2000 m / 70 kPa Reliability prediction (MTBF) MIL-C217F2 Operating Ground Benign:  
Service life Operating 10 year Vibration, random simulated 
long life 
Vibration, random functional IEC  60068-2-64,
IEC 60068-2-64, Cat. 1 class B (EN 61373)
Cat. 1 class B (EN 61373)
Enclosure air ± 8 kV (crit A)
80 – 2500 MHz (crit A)
Power port ± 2 kV (crit A) Earth port ± 2 kV (crit A)
Ethernet ports ± 2 kV line to  earth (crit A) Power port ± 2 kV line to earth, ± 2 kV line to line 
(crit A)
(crit A)
Power port 10 V 80% AM (1 kHz), 0.15 – 80 MHz 
(crit A)
300 A/m 16.7 Hz, 60 Hz, DC (crit A)
100 ms +- 40 % above/below   rated voltage (crit A)
Ethernet ports
isolated ports Power & Fault port to 
other isolated ports 2121 VDC 1 min
Class B
707 VDC 1 min
Storage & Transport –40  to +70ºC
Storage & Transport 5  to 95% relative humidity
150 years @ 20 ºC 147 years @ 40 ºC 135 years @ 60 ºC
Ground Mobile:  
9,87 years @ 20 ºC 9,85 years @ 40 ºC 9,79 years @ 60 ºC
Ground Fix: 
28,54 years @ 20 ºC 28,43 years @ 40 ºC 27,95 years @ 60 ºC
Not Operating
Operating
Vertical:  7.9 m/s Transverse:  7.9 m/s Longitudinal:  7.9 m/s 3 x 5 h
Vertical:  1.0  m/s Transverse:  1.0 m/s Longitudinal:  1.0 m/s 3 x 10 min
2
2
2
2
2
2
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Phenomena Test Description Test levels
Shock, half sine pulses IEC 60068-2-27,
Shock, sawtooth IEC 60068-2-27,
Cat. 1 class B (EN 61373)
Cat. 1 class B (IEEE1478-2001)
Operating
Operating
Vertical:  50 m/s Transverse:  50 m/s Longitudinal:  50 m/s 30 ms, 3 x 6 shocks
Vertical:  100 m/s Transverse:  100 m/s Longitudinal:  100 m/s 11 ms, 3 x 6 shocks
2
2
2
2
2
2
Enclosure UL 94 Nickel coated zinc Flammability class V-1 Dimension W x H x D 175 x 100 x 53,4 mm Weight 1 kg Degree of protection IEC 529 Enclosure IP 65 when all ports are protected/ 
connected else IP 40 Cooling Convection Mounting DIN Rail or wall mounted
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Description
Functional description
Viper 008 is a unmanaged switch developed for rail and industrial applications. To meet  the environmental requirements from rail and harsh industrial applications the switch  has rugged M12 Ethernet connectors and full metal housing.  The IP65 sealed metal case  make it robust and allows for the surrounding air temperature to be between –40 to
+70°C. There are no sensitive or fragile components, hardening the product against shock 
and vibration making these units suitable for rolling stock usage. The power supply oper­ates over a wide input range from 24 to 110 VDC.
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Interface specifications
Power and fault relay port PWR  
Rated voltage 24 to 110  VDC
Operating voltage 24 to 110  VDC ±40%
Rated current 30 mA @ 110 VDC
90 mA @ 24 VDC
Rated frequency DC 
2
Inrush current, I
Polarity Reverse polarity protected
Redundant power input No
Isolation to Connections X1 – X8 and to ground, 1500 VAC.
Connection 4 pin male M12 connector with A-code
Connector size M12, recommended cable area 0.5 mm
Shielded cable Not required, twisted pair is recommended
Fault relay resistance < 10 
Operating voltage Up to 110 VDC
t Max 0.02 A2s  @ 24 – 110 VDC
Fault relay belongs to the same isolation group as the power  supply lines (fault relay signals are also contained within  PWR).
2
(minimum 0.25 mm
), cable dimensions depend on choice of 
M12 connector
Position Direction Description
1 U+ Positive supply voltage
2
 recommended  
M12 A-Coded 
Power 
Connector
2 Out Alarm relay (status) +
3 0 V Negative supply voltage
4 Out Alarm relay (status) –
Housing Shield Chassis of product (ground)
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Fault Contact
The Viper switch is equipped with a potential free normally closed fault contact.  The fault contact is a solid state component (relay) that requires power to work and it  is transient protected. Additionally, the fault contact is opened when any of the following  conditions is met:
No voltage on the power supply pin, a voltage level outside the legal voltage range •  or current limitation on the voltage source is applied on the power input.
Description of how connection to the fault contact could be done is shown below.   The relay is closed when the unit is OK and open at failure. The relay is of semiconduc­tor type (no moving parts). It is specified for max current 250 mA continuous,   500 mA peak (10 ms), operational voltage up to 110 V, protected by a 150 VDC-varistor,  ON-resistance less than 10 Ohm, and leakage current max 1 µA.
External relay
Viper
+24/48 VDC
2 2
4 4
0V
To logic input
Viper
+
1 k
Input on PLC
Service port
The Service Port should not be used by non other than the Westermo Technical Support  team. Do not connect any device or cable to the Service Port.
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Ethernet TX port X1 to X8
Electrical specification IEEE std 802.3. 2005 Edition
Data rate 10 Mbit/s or 100 Mbit/s
Duplex Full or half
Circuit type TNV-1
Transmission range 100 m
Isolation to Other Ethernet ports, 500 VAC 
Galvanic connection to None, except for shielded contact to housing
Connection 4-pole M12 female with D-code
Shielded cable Not required, twisted pair is recommended
Conductive housing Nickel plated zinc, metal housings of X1-X8 also connected 
Number of ports 8 Ethernet (X1-X8)
PWR, 1500 VAC
to the housing
Position Direction  Description
1 Out Transmit Data + 
2 In Receive Data +
3 Out Transmit Data –
4 In Receive Data –
Housing Shield Chassis of product (ground)
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Location of Interface ports, LED's
X1
X2
X6
X3
X7
PWR
SERVICE
X4
X8
X5
LED indicators 
LED Status Description
PWR GREEN Unit indicates no fault
RED Unit indicated fault
X1 to X8 OFF No Link
GREEN Link is up
GREEN  FLASH
Data is transmitted
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Mounting, DIN-rail
This unit can be mounted on 35 mm DIN-rail, which is horizontally mounted inside an 
apparatus cabinet or similar. Snap on mounting, see figure.
Removal
Press down the support at the back of the unit using a screwdriver. See figure.
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Wall mounting
X1
X2
X6
X3
X7
PWR
SERVICE
X4
X8
X5
There are four 6 mm bore holes intended for mounting the unit. The unit can be mount­ed vertical or horizontal. Use four M6 screws with 12 mm washer on a flat and stable  surface.
Removal
Disconnect all cables and unscrew the unit from the wall.
Cooling
This unit uses convection cooling. Avoid obstructing the airflow around the unit. Spacing  is recommended for the use of unit in full operating temperature range and service life.
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Dimensions
Measurements are stated in millimeters.
Page 16
Westermo Teleindustri AB • SE-640 40 Stora Sundby, Sweden
Phone +46 16 42 80 00  Fax +46 16 42 80 01 
E-mail: info@westermo.se 
Westermo Web site: www.westermo.com
Subsidiaries
Westermo Data Communications AB  Svalgången 1  SE-724 81 Västerås  Phone: +46 (0)21 548 08 00 • Fax: +46 (0)21 35 18 50  info.sverige@westermo.se
Westermo Data Communications Ltd  Talisman Business Centre • Duncan  Road  Park Gate, Southampton • SO31 7GA  Phone: +44(0)1489 580-585 • Fax.:+44(0)1489 580586  E-Mail: sales@westermo.co.uk
Westermo Data Communications GmbH  Goethestraße 67, 68753 Waghäusel  Tel.: +49(0)7254-95400-0 • Fax.:+49(0)7254-95400-9  E-Mail: info@westermo.de  
Westermo Data Communications S.A.R.L.  9 Chemin de Chilly 91160 CHAMPLAN  Tél : +33 1 69 10 21 00 • Fax : +33 1 69 10 21 01  E-mail : infos@westermo.fr 
Westermo Data Communications Pte Ltd  2 Soon Wing Road #08-05  Soon Wing Industrial Building  Singapore 347893  Phone +65 6743 9801 • Fax +65 6745 0670  sales@westermo.com.sg 
Westermo Teleindustri AB have distributors in several countries, contact us for further information.
REV.A  6641-2211    2009.10  Westermo Teleindustri AB, Sweden
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