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FD-10
User Manual
32 pgs1.53 Mb0

Westermo FD-10 User Manual

Fieldbus Adapter
INSTALLATION MANUAL
6630-2212
www.westermo.com
FD-10
©
W estermo T eleindustri AB • 2003 • REV.A
Contents
1. Safety .................................................................................................................................................................................. 4
2. Approvals ....................................................................................................................................................................... 4
2.1. Declaration of Conformity ..................................................................................................................... 5
3. Introduction ............................................................................................................................................................... 6
3.1 Device types ....................................................................................................................................................... 6
3.2 When are FD-10 devices useful? ........................................................................................................ 6
3.3 Field of application ................................................................................................................................. 7–8
4. Specifications .................................................................................................................................................. 9–10
4.1 Interfaces .............................................................................................................................................................. 9
4.2 Insulation between interfaces ........................................................................................................... 10
4.3 Climatic environment ............................................................................................................................. 10
4.4 Mechanics ......................................................................................................................................................... 10
5. Maintenance ........................................................................................................................................................... 11
6. Installation ....................................................................................................................................................... 11–17
6.1 Mounting /Removal ................................................................................................................................... 11
6.2 Connections .................................................................................................................................................... 12
6.2.2 Power ........................................................................................................................................................ 13
6.2.3 PROFIBUS DP ................................................................................................................................... 13
6.2.4 RS-232 (DTE) ..................................................................................................................................... 13
6.2.5 RS-485 ...................................................................................................................................................... 13
6.3 Indicators .......................................................................................................................................................... 14
6.3.1 LED indicators ................................................................................................................................... 14
6.4 Configuration ................................................................................................................................................. 14
6.4.1 DIP switch settings ............................................................................................................... 14–15
6.4.2 On-line configuration by FD-Tool ....................................................................................... 16
6.4.3 Off-line configuration by FD-Tool ....................................................................................... 17
6.4.4 Save,load and modify configuration files by FD-Tool ......................................... 17
36630-2212
7. Functional description .................................................................................................................... 18–29
7.1 Point to point and Addressed, serial transfer slave,FD-10 P .................................... 19
7.1.1 Basic configuration ........................................................................................................................ 20
7.1.1.1 Expert configuration ......................................................................................................... 21
7.1.2 PROFIBUS DP I/O data ............................................................................................................. 22
7.2 Addressed,serial transfer master,FD-10 A ............................................................................ 22
7.2.1 Basic configuration ........................................................................................................................ 22
7.2.1.1 Expert configuration ......................................................................................................... 23
7.2.2 PROFIBUS DP I/O data ........................................................................................................... 23
7.2.2.1 Output data word ...................................................................................................... 23–24
7.2.2.2 Input data word ........................................................................................................... 24–25
7.2.2.3 PROFIBUS DP communication .............................................................................. 25
7.3 Network,serial sending, FD-10 N ......................................................................................... 25–26
7.3.1 Basic configuration ........................................................................................................................ 26
7.3.1.1 Expert configuration ......................................................................................................... 26
7.3.2 PROFIBUS DP I/O data ........................................................................................................... 26
7.3.2.1 Output data word ............................................................................................................... 27
7.3.2.2 Input data word ............................................................................................................ 27–28
7.3.2.3 PROFIBUS DP communication ............................................................................... 29
1. Safety
General:
Before using this unit,read this manual completely and gather all information on the unit.Make sure that you understand it fully. Check that your application does not exceed the safe operating specifications for this unit.
Before installation,maintenance or modification work:
Prevent damage to internal electronics from electrostatic discharges (ESD) by discharging your body to a grounding point (e.g. use of wrist strap).
Prevent access to hazardous voltages by disconnecting the unit from AC/DC mains supply and all other electrical connections.
Installation:
This unit should only be installed by qualified personnel. This unit should only be installed in a “restricted access area”,for example
a lockable cabinet where access is restricted to service personnel only. This unit is intended for permanent connection to the AC/DC mains supply. The power supply wiring must be sufficiently fused,and if necessar y it must be
possible to disconnect manually from the AC/DC mains supply.Ensure compliance to national installation regulations.
Unit with the rated voltage exceeding 42.4 V peak or 60 VDC, is defined as class I equipment with a protective earthing conductor terminal.
Unit with the rated voltage up to 42.4 V peak or 60 VDC, is defined as class III equipment and shall be separated from hazardous voltage by double or reinforced insulation.
This unit uses convection cooling.To avoid obstructing the air flow around the unit,follow the spacing recommendations (see under chapter Installation).
2. Approvals
Conformity with the Directive 89/339/EEC (Electromagnetic compatibility) has been assessed by application of standards EN 61000-6-2 (industrial immunity) and EN 61000-6-4 (industrial emission).
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56630-2212
2.1. Declaration of Conformity
e
Westermo Teleindustri AB
Declaration of conformity
The manufacturer Westermo Teleindustri AB
SE-640 40 Stora Sundby, Sweden
herewith declares that the product(s)
Type of product Model Art no Installation manual
DIN-rail Fieldbus adapter FD-10 P
FD-10 A FD-10 N
DIN-rail Fieldbus converter FD-40 3630-1400 6630-2242
is in conformity with the following EC directive(s).
No Title
89/336/EEG Electromagnetic Compatibility (EMC-directive)
3630-1100 3630-1101 3630-1102
6630-2212
References of standards applied for this EC declaration of conformity.
No Title Issue
EN 61000-6-2 Immunity for industrial environments 2 (2001) EN 61000-6-4 Emission standard for industrial environments 1 (2001)
Hans Levin Technical Manager 26th May 2003
Postadress/Postal address Tel. Telefax Postgiro Bankgiro Corp. identity number Registered office
S-640 40 Stora Sundby 016-61200 016-61180 52 72 79-4 5671-5550 556385-6367 Eskilstuna Sweden Int+46 1661200 Int+46 1661180
Org.nr/ S‰t
3. Introduction
The FD-10 is a PROFIBUS DP slave unit that is able to transfer PROFIBUS DP data via leased lines,dialup modems or radio systems.The FD-10 is used to interface different PROFIBUS DP networks.
All Westermo Fieldbus Adapters use the same protocol to communicate with each other via serial interface.
3.1 Device types
There are three different types of FD-10 devices described in this manual:
• FD-10 P Point to point and Addressed, serial transfer slave
• FD-10 A Addressed,serial transfer master
• FD-10 N Network, serial sending
All device types are based on the same hardware architecture, schematically shown below.
3.2 When are FD-10 devices useful?
Where a PROFIBUS DP net require connection to one or some PROFIBUS DP units which are so located,that they:
• can’t be included in the net due to the distance,or
• reduce PROFIBUS DP data rate below the rated required for the system,or
• disturbance in PROFIBUS DP line (transmission line)
FD-10 will,together with the transfer units (modem), act as a interconnecting line between two or many PROFIBUS DP nets.The interconnection line protocol handle retransmission due to disturbances (e.g.due to the use of radio network or moving trolleys),without any limitations at the PROFIBUS DP net.From the PROFIBUS DP master point of view the whole system will be seen as a single PROFIBUS DP net,while the master has all PROFIBUS I/O data handling with FD-10.
In data
PROFIBUS DP
In buffer
15k
Serial transfer
PROFIBUS DP
Master control
Interface
Serial transfer
control
Out data
PROFIBUS DP
Out buffer
15k
Serial T ransfer
RS-232 RS-485
Power
DC
DC
PROFIBUS DP
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3.3 Field of application
Between Fieldbus adapters is PROFIBUS DP I/O data transferred over a transmission line, divided in following type of applications:
• Point to point transfer
Continuous transfer of defined PROFIBUS I/O data modules between two FD-10’s. This application is ideal when a high speed update of PROFIBUS DP data is required and where no additional measures at installation is desired.
This application is realised by two FD-10 P (point to point mode) with an inter­connecting line and modems,if required.
• Master controlled transfer (Addressed)
One transfer of defined PROFIBUS I/O data modules between two FD-10’s, on demand from a PROFIBUS DP master. One FD-10 act as serial transfer master and can transfer I/O data between various FD-10’s,selected by serial transfer address.This application is ideal when a PROFIBUS DP master need connection to two,or more,independent remote PROFIBUS DP systems.Radio system or RS-485 is typically used as transfer line. Required additional measures,as serial transfer addressing.
This application is realised by one FD-10 A and one or many FD-10 P (addressed serial transfer slave mode) with an interconnecting line and modems,if required.
FD-10 P
PROFIBUS DP
PROFIBUS DP
FD-10 P
Modem
(e.g PSTN*, Radio)
PROFIBUS DP
master
PROFIBUS DP
master
Modem
(e.g PSTN*, Radio)
FD-10 A FD-10 P
PROFIBUS DP
master
PROFIBUS DP
master
PROFIBUS DP
master
Serial master
Serial slave
Serial slave
FD-10 P
PROFIBUS DP
PROFIBUS DP
PROFIBUS DP
* PSTN = Public Switch Telephone Transfer
123456789123456789
R+ R-T+ T- T+ T- R+ R-
CHANNEL 3
PWR
RD
TD
DCD2
DCD3
DCD4
CHANNEL 2 POWER R+ R- T+ T­12345
12-36V DC
- +
123456789123456789
R+ R-T+ T- T+ T- R+ R-
CHANNEL 3
PWR
RD
TD
DCD2
DCD3
DCD4
CHANNEL 2 POWER R+ R- T+ T­12345
12-36V DC
- +
• Master controlled sending (Network)
Send defined PROFIBUS I/O data module once, from a FD-10 to an other.Sending data on demand (event) from a PROFIBUS DP master.One of the included FD-10’s can send I/O data to any other FD-10,selected by serial transfer address.This application is ideal when data transfer between a number of PROFIBUS DP master systems is required. Radio system or RS-485 is typically used as transfer line.Required additional measures, as serial transfer addressing.
This application is realised by two or many FD-10 N with an interconnecting line and modems,if required.
FD-10 N
PROFIBUS DP
master
PROFIBUS DP
PROFIBUS DP PROFIBUS DP
Modem
(e.g PSTN, Radio)
FD-10 N
PROFIBUS DP
master
Modem
(e.g PSTN, Radio)
FD-10 N
PROFIBUS DP
master
Modem
(e.g PSTN, Radio)
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4. Specifications
4.1 Interfaces
Power
Rated voltage 12–48 VDC Operating voltage 9.6–57.6 VDC
Rated current 250 mA @ 12 V, 120 mA @ 24 V,60 mA @ 48 V Rated frequency DC Polarity Reverse polarity protected Connection Screw terminal Connector size 0.2–2.5 mm
2
(AWG 24–12)
Fuse To be externally fused
PROFIBUS DP
Electrical specification RS-485 / EN 50 170 Data rate 9.6, 19.2, 45.45, 93.75,187.5, 500,1 500, 3 000,6 000
and 12 000 kbit/s Connection 9-position D-sub (female) Termination External Circuit type TNV-1
RS-485
Electrical specification RS-485/V.11 Data rate 1 200,2 400, 4 800,9 600, 14 400,19 200 and 38 400 bit/s Connection 2-position screw terminal Connector size 0.2 – 2.5 mm
2
(AWG 24-12)
Circuit type TNV-1
RS-232
Electrical specification RS-232/V.24 Data rate 1 200,2 400, 4 800,9 600, 14 400,19 200 and 38 400 bit/s Connection 9-position D-sub,DTE Circuit type SELV
4.2 Insulation between interfaces
Power to all other 1.0 kV RMS @ 50Hz and 60 s duration PROFIBUS DP to all other 1.0 kV RMS @ 50Hz and 60 s duration
Please note that there is no galvanic isolation between the RS-232 and the RS-485 ports so they should not be connected simultaneously.
Internal
electronics
Power
PROFIBUS DP
RS-485 RS-232
NOTE: Connect only one of RS-232 or RS-485 simultaneously
4.3 Climatic environment
Temperature, operating +5 to +55°C (optional industrial –25 to +70°C) Temperature,
storage and transportation –25 to +70°C Relative humidity,operating 5 to 95% (non-condensing) Relative humidity,
storage and transportation 5 to 95% (condensation allowed outside packaging)
4.4 Mechanics
Dimension (W x H x D) 55 x 100 x 132 mm Weight 0.3 kg Mounting 35 mm DIN-rail Degree of protection IP 20 (IEC 529)
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