Westermo EDW-100 EX User Manual

©
Westermo Teleindustri AB
www.westermo.com
Serial Adapter
User Guide
6616-2203
EDW-100
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6616-2203
Legal information
The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy and reliability or contents of this document. Westermo reserves the right to revise this document or withdraw it at any time without prior notice.
Under no circumstances shall Westermo be responsible for any loss of data or income or any special, incidental, and consequential or indirect damages howsoever caused.
More information about Westermo can be found at the following Internet address:
http://www.westermo.com
Software tools
Related software tools are available in the folder software tools under technical support on the Westermo website.
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Safety
Before using this unit:
Read this manual completely and gather all information on the unit. Make sure that you understand it fully. Check that your application does not exceed the safe operating specifications for this unit.
Hazardous voltage may occur within this unit when connected to power supply or TNV circuits.
Prevent access to hazardous voltage by disconnecting the unit from power supply and all other electrical connections.
Prevent damage to internal electronics from electrostatic discharges (ESD) by discharging your body to a grounding point (e.g. use of wrist strap).
Before installation:
This unit should only be installed by qualified personnel. This unit should be built-in to an apparatus cabinet, or similar, where access is
restricted to service personnel only. The power supply wiring must be sufficiently fused, and if necessary it must be
possible to disconnect manually from the power supply. Ensure compliance to national installation regulations.
Branch circuit protection (fuse) is required for this unit with rating not exceeding 20 A.
This unit uses convection cooling. To avoid obstructing the airflow around the unit, follow the spacing recommendations (see Installation section).
Care recommendations
Follow the care recommendations below to maintain full operation of unit and to fulfil the warranty obligations.
This unit must not be operating with removed covers or lids. Do not attempt to disassemble the unit. There are no user serviceable parts inside. Do not drop, knock or shake the unit, rough handling above the specification may cause
damage to internal circuit boards. Do not use harsh chemicals, cleaning solvents or strong detergents to clean the unit. Do not paint the unit. Paint can clog the unit and prevent proper operation. Do not expose the unit to any kind of liquids (rain, beverages, etc). The unit is not
waterproof. Keep the unit within the specified humidity levels. Do not use or store the unit in dusty, dirty areas, connectors as well as other mechanical
part may be damaged. If the unit is not working properly, contact the place of purchase, nearest Westermo
distributor office or Westermo Tech support.
Maintenance
No maintenance is required, as long as the unit is used as intended within the specified conditions.
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General
This unit is intended for use in Zone 2 hazardous location only.
Marking
Baseefa 14ATEX0294X II 3 G
Ex nA IIC T4 Gc IECEx BAS 14.0137X SPECIAL CONDITION
WARNING – DO NOT SEPARATE WHEN ENERGIZED
ATEX and IECEx Information (Applicable for EDW-100 Ex only)
Indicate that this unit complies with relevant European standards that are harmonised with the 2014/34/EU Directive (ATEX).
II
Equipment group II. This unit can be installed in all places with an explosive gas atmosphere other than mines susceptible to firedamp
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Equipment category 3. A category is the classification according to the required level of protection. This unit ensures the requisite level of protection during normal operation and is intended for use in areas in which explosive atmosphere caused by gases, vapours, mists, or dust mixtures are unlikely to occure or, if they do occure, are likely to do so only infrequently and for a short periode only.
G
Indicates protection concerning explosive atmospheres caused by gases, vapours or mists (G).
Ex Indicates that this unit is in conformity with relevant European Ex standard(s).
nA
Type of protection used. This unit is a non-sparking device "nA" which is constructed to minimize the risk of occurence of arcs or sparks capable of creating an ignition hazard during conditions of normal operation.
IIC Gas group, a typical gas i hydrogen.
T4
Temperature class T4 (T4 = 135°C). This unit is classified in accordance with its maximum surface temperature (external and internal).
Gc
Equipment protection level Gc (EPL Gc). Equipment for explosive gas atmospheres, having a "enhanced" level of protection, which is not a source of ignition in normal operation and which may have some additional protection to ensure that it remains inactive as an ignition source in the case of regular expected occurences. EPL Gc are analogous to the ATEX Categories (Category 3 G = EPL Gc).
SPECIAL
CONDITION
This unit has a special condition of use. The special conditon for safe use contains safety related information that is necessary for the correct installation and safe use.
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Ratings
Power 12 – 48 VDC; 250 mA
Ambient temperature –25ºC Ta +70ºC
Ingress protection (IP) IP21
Maximum surface temperatur 135ºC (temperature class T4)
Safety Control Drawing
Position Descripton Input / Output values
1 In/Out / TD+
U = ± 1 V (4μV/s) I = ± 20 mA Data rate: 10/100 Mbit/s
2 In/Out / TD– 3 In/Out / RD+ 4 Not connected 5 Not connected 6 In/Out / RD– 7 Not connected 8 Not connected
Galvanically isolated via signal transformer and capacitively isolated to signal ground through a 3 kV 470 pF capacitor. See user manual for proven transient protection.
Position Descripton Input values
1 In / Common
U
min/max
= 10 – 60 VDC
I
max
= 300 mA
P
max
= 3 W
2 In / +Voltage A
3 In / +Voltage B
4 In / Common
See section Type tests and environmental conditions in this user manual for proven transient protection.
1234
1234
Degree of protection IP 21 Ambient temperature –25°C to +70°C
Installation spacing
Minimum 25 mm above / below Minimum 10 mm left / right
Position Descripton Input /Output values
1 Not connected (DCD)
U
max
= ± 12 Vpk
I
max
= ± 60 mA
Data rate:
0.3 – 115.2 kbit/s
2 In / Received Data (RD) 3 Out / Transmitted Data (TD) 4 Out / Data Terminal Ready (DTR) 5 – / Signal Ground (SG) 6 In / Data Set Ready (DSR) 7 Out / Request To Send (RTS) 8 In / Clear To Send (CTS) 9 Not connected
Position Descripton Input / Output values
1 In / R+ line RS-422 U
max
= ± 5 Vpk
I
max
= ± 250 mA
Data rate:
0.3 – 115.2 kbit/s
2 In / R– line RS-422 3 In/out / T+ line RS-422/485
4 In/out / T– line RS-422/485
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SPECIAL CONDITION FOR SAFE USE
Ambient temperature:
This unit is designed for use in extreme ambient temperature conditions as follows: –25ºC Ta +70ºC
Installation in an apparatus cabinet:
The equipment must be installed in an area of not more than pollution degree 2 in accordance with IEC 60664-1, and in an enclosure that provides a minimum degree of pretection of at least IP54 and complies with the relevant requirements of EN 60079-0 and EN 60079-15.
Secureness of energisation:
External connections to the equipment must not be inserted or removed unless either the area in which the equipment is installed is known to be non-hazardous, or the circuits connected have been de-energised.
Resistance to impact:
This unit requires installation in an apparatus cabinet where adequate resistance to impact is provided by the apparatus cabinet. See "Installation in an apparatus cabinet" above for requirements on the external apparatus cabinet.
Resistance to light:
This unit requires installation in an apparatus cabinet where it is protected from light (for example daylight or light from luminaires). See "Installation in an apparatus cabinet" above for requirements on the external apparatus cabinet.
Secureness of plugs:
When this unit is installed in explosive atmospheres, all connectors must be mechanically secured to prevent loosening by the use of cable ties or similar.
Conductor temperature:
When this unit is installed in locations with high ambient temperature, special precautions shall be taken upon the choice of external conductors and the temperature rating of the conductor(s).
Directive 2014/34/EU alongside with other directives:
Directive 2014/35/EU (EMC) applies and to assure a safe performance of this unit under the scope of Directive 2014/34/EU, refer to the electromagnetic immunity level specified under "Type tests and environmental conditions" in this manual.
Standards and date of compliance
ATEX: EN 60079-0: 2012 EN 60079-15: 2010 IECEx: IEC 60079-0: 2011 EDITION 6 IEC 60079-15: 2010 EDITION 4
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Agency approvals and standards compliance
Type Approval / Compliance
EMC
EN 55022, Emission IT equipment
EN 55024, Immunity IT equipment
EN 61000-6-1, Immunity for residential, commercial and light-industrial environments
EN 61000-6-2, Immunity industrial environments
EN 61000-6-4, Emission industrial environments
EN 50121-4, Railway signalling and telecommunications apparatus
IEC 62236-4, Railway signalling and telecommunications apparatus
Safety
UL/CSA/IEC/EN 60950-1, IT equipment* EN 60950-1, IT equipment**
ATEX** EN 60079-0 and EN 60079-15
IECEx** IEC 60079-0 and IEC 60079-15
* Applicable for EDW-100 only ** Applicable for EDW-100 Ex only
FCC Part 15.105 Notice:
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
EN 55022 Notice: Warning
This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
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Westermo Teleindustri AB
Declaration of Conformity
Org.nr/
Postadress/Postal address Tel. Telefax Postgiro Bankgiro Corp. identi ty number Registered office
S-640 40 Stora Sundby 016-428000 016-428001 52 72 79-4 5671-5550 556361-2604 Eskilstuna
Sweden Int+46 16428000 Int+46 16428001
The manufacturer Westermo Teleindustri AB
SE-640 40 Stora Sundby, Sweden
Herewith declares that the product(s)
Type of product Model Art no Ethernet to serial adapter EDW-100 3616-0020
EDW-100 EX 3616-5020 EDW-120 3616-0010 EDW-120 EX 3616-5010
is in conformity with the following EU directive(s).
No Short name 2014/30/EU Electromagnetic Compatibility (EMC)
2014/35/EU Low Voltage Directive (LVD) 2014/34/EU
1
Equipment Explosive Atmospheres (ATEX)
2011/65/EU Restriction of the use of certain hazardous substances in electrical and electronic
equipment (RoHS)
References of standards applied for this EU declaration of conformity.
No Title Issue EN 61000-6-1
Electromagnetic compatibility – Immunity for residential environments
2007
EN 61000-6-2
Electromagnetic compatibility – Immunity for industrial environments
2005
EN 61000-6-4 Electromagnetic compatibility – Emission for industrial environments 2007
+A1:2011
EN 50121-4 Railway applications - Electromagnetic compatibility
Emission and immunity of the signalling and telecommunications apparatus
2006
EN 60950-1 Information technology equipment -- Safety -- General requirements 2006 EN 50581 Technical documentation for the assessment of electrical and electronic
products with respect to the restriction of hazardous substances
2012
EN 60079-0
1
Explosive atmospheres Equipment – General requirements
2012
EN 60079-15
1
Electrical apparatus for explosive gas atmospheres – Construction, test and marking of type of protection “n” electrical apparatus
2010
Pierre Öberg Technical Manager 24
th
October 2017
1
Only applicable for EDW-100 EX and EDW-120 EX.
Declaration of Conformity, EDW-100 / EDW-100 EX
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Type tests and environmental conditions
Electromagnetic Compatibility
Phenomena Test Description Test levels
ESD EN 61000-4-2 Enclosure contact ± 6 kV
Enclosure air ± 8 kV
RF field AM modulated
IEC 61000-4-3
Enclosure 20V/m 80% AM (1 kHz), 80 – 2 000 MHz
12V/m 80% AM (1 kHz), 2 000 – 2 700 MHz RF field 900 MHz ENV 50204 Enclosure 20 V/m pulse modulated 200 Hz, 900 ± 5 MHz Fast transient EN 61000-4-4
Signal ports
± 2 kV
Power ports ± 2 kV
Surge
EN 61000-4-5 Signal ports
unbalanced
± 2 kV line to earth, ± 2 kV line to line
Signal ports balanced ± 2 kV line to earth, ± 1 kV line to line Power ports ± 2 kV line to earth, ± 2 kV line to line
RF conducted EN 61000-4-6 Signal ports 10 V 80% AM (1 kHz), 0.15 – 80 MHz
Power ports 10 V 80% AM (1 kHz), 0.15 – 80 MHz Pulse magnetic field EN 61000-4-9 Enclosure 1000 A/m, 6.4 / 16 ms pulse Voltage dips and
interruption
EN 61000-4-29 DC power ports 10 & 100 ms, interruption
10 ms, 30% reduction 10 ms, 60% reduction +20% above & –20% below rated voltage
Radiated emission CISPR 16-2-3 Enclosure EN 61000-6-4
ANSI C63.4 FCC part 15 Conducted emission CISPR 16-2-1 DC power ports EN 61000-6-4 Dielectric strength EN 60950 Signal port to other
isolated ports
1.5 kVrms 50 Hz 1 min
Power port to other isolated ports
2 kVrms 50 Hz 1 min
Environmental
Temperature EN 60068-2-1
EN 60068-2-2
Operating –25 to +70ºC Storage & Transport –40 to +70ºC Maximum surface
temperature
135ºC (temperature class T4)
Humidity EN 60068-2-30 Operating 5 to 95% relative humidity
Storage & Transport 5 to 95% relative humidity Altitude Operating 2 000 m / 70 kPa Service life Operating 10 year Vibration IEC 60068-2-6 Operating 7.5 mm, 5 – 8 Hz
2 g, 8 – 500 Hz
Shock IEC 60068-2-27 Operating 15 g, 11 ms
Packaging
Enclosure EDW-100 UL 94 PC / ABS Flammability class V-1 EDW-100 Ex Cabelec CA6141 – Dimension
W x H x D
35 x 121 x 121 mm
Weight 0.2 kg Degree of protection IEC 529 Enclosure IP21 Cooling Convection Mounting On 35 mm DIN-rail
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Introduction
The EDW-100 is an Industrial Ethernet to serial adapter or Ethernet Terminal Server. The serial interface is selectable between RS-232 and RS-422/485. The Ethernet interface is 10/100BASE-T and supports the following networking protocols: TCP, UDP, ICMP, IGMP, HTTP, ARP.
Two EDW-100 can be used to provide a serial point to point link over an Ethernet network using either UDP or TCP. When using TCP the EDW-100 can be configured as client or server.
In addition to a transparent serial point-to-point link and ethernet to serial adapter, the EDW-100 MG can also be configured to act as a Modbus gateway.
Each unit passes data from its serial interface to the serial interface of the other unit. This enables long distance serial communication using pre­existing networks.
When EDW-100 is used with the UDP protocol it is also possible to communicate one to many (e.g. master to multiple slaves), by using a broadcast address or multicast addressing
Network
Serial
Device
Configured as UDP- or
TCP-server
Configured as UDP- or
TCP-client
Serial
Device
Serial
Master
Serial
Slave
Serial
Slave
Serial
Slave
Network
Broadcast
Multicast
EDW-100 can also provide a remote serial interface for a computer connected through a TCP/IP network using a comport redirection software.
A COM port redirector or customer written software can be used to create virtual COM ports. This software will redirect data, originally sent to a local COM port, to the remote serial interface of the EDW-100. No changes are required on the computer application software.
Application software
Data to / from COM3
Data to / from COM4
Data to / from COM5
Data to / from COM255
COM port
redirector software
Network
COM3
COM4
COM5
COM255
Network Interface
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