Westermo ED-10 Installation Manual

Industrial Ethernet adapter
INSTALLATION MANUAL
6609-2202
www.westermo.se
ED-10
©
Westermo Teleindustri AB • 2001 • REV. A
Transient
Protection
Balanced
Transmission
CE
Approved
36609-2202
Contents
1. Introduction
.......................................................................................................................................................................... 4–5
2. Safety ............................................................................................................................................................................................................ 5
3. Specification ......................................................................................................................................................................... 6–7
4. Installation ....................................................................................................................................................................................... 8
4.1 Connections
............................................................................................................................................ 8–10
4.2 DIP switch settings
.............................................................................................................................. 11
4.3 LED indicators
............................................................................................................................................ 12
4.4 Installation of ED-Tool
.................................................................................................................. 13
5. Functional description ......................................................................................................................... 14–15
6. Configuration ........................................................................................................................................................................ 16
6.1 Configuration by ED-Tool
............................................................................................. 16–22
6.2 Configuration by terminal
............................................................................................ 22–24
6.3 Delayed configuration
......................................................................................................... 25–26
6.4 Configurable parameters
............................................................................................... 27–31
7. Application examples ............................................................................................................................ 32–34
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1. Introduction
The ED-10 is an Industrial Ethernet Adapter with a serial interface. The type of serial interface is selectable between RS-232 and RS-422/485. The Ethernet interface is 10BaseT and TCP/IP Internet Protocols are used for network communication.
Two ED-10 units can be used to provide a serial point to point link over a TCP/IP net­work. Each ED-10 passes data from its serial interface to the other unit's serial interface. This enables long distance serial connections over pre-existing networks.
It is also possible to communicate one to many (e.g. master/slaves), by using a broad-
cast address. If the customer writes it’s own PC application software, the network interface of ED-10
can be directly accesed. A software example can be downloaded from the Westermo web site (www.westermo.se). This example demonstrates how a PC sends network data directly to the ED-10. Source code, in C, is included.
ED-10 point to point connection
ED-10 one to many connection
ED-10 directly accessed by a PC-application
543
2
1
543
2
1
Serial
Device
Serial
Device
ED-10
Network
ED-10
543
2
1
543
2
1
Serial
Master
Collision Domain
Serial
Slave
Serial
Slave
ED-10
ED-10
Network
Network
543
2
1
ED-10
543
2
1
ED-10
Serial
Slave
543
2
1
ED-10
Serial device
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The ED-10 is ideal for use in the industrial environment. It is housed in the Westermo DIN rail box and has a wide range power input, isolated interfaces and transient protec­tion.
The ED-10 is approved for Industrial EMC Immunity (EN50082-2) and EMC Emission
(EN50081-1). All relevant requirements of the Low Voltage Directive are fulfilled. The ED-10 uses the TCP/IP Internet Protocol Suit (TCP/IP) to transfer data over the
network.
TCP/IP is a set of protocols that enables communication across local and wide area networks and includes protocols such as TCP, UDP, IP , ARP, RARP, ICMP. Although not all these protocols are needed for a network data transfer.
The ED-10 uses TCP for remote configuration (configuration mode) and UDP for transmitting the serial data over network, i.e. UDP is used in application mode. UDP uses packet delivery of data, meanwhile TCP uses stream transport.
The ED-10 can be configured both remotely over the TCP/IP network and locally via the RS-232 interface, making the unit very flexible.
Local or remote configuration is achieved either by using the ED-Tool Windows‚ soft­ware or by using a terminal programme (e.g. HyperTerminal for local configuration or Telnet for remote configuration).
A DIP switch setting also allows the unit to be reset to factory default, if required.
2. Safety
Serial interface CH1 is not isolated from CH2. They must only be connected to SELV circuits. The Network interface must only be connected to TNV or SELV circuits. See EN 60950:1996 for definitions.
Sound installation practice, as defined by applicable local codes or regulations, shall be followed in every instance in which such practice is applicable.
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3. Specification
Network Interface 10BASE-T. IEEE std 802.3, 2000 Edition.
Data rate 10 Mbit/sec, half duplex. Mechanical RJ-45 Modular Jack (ISO/IEC 8877:1992),
Unshielded or shielded (UTP/STP).
Serial Interface 1 (CH 1) RS-232 or RS-422/485
Data rate 300–115 200 bit/s Full, half duplex or simplex. Data format 7–8 Data Bits, Odd, Even or None Parity Bit,
1–2 Stop Bits (2 stop bits when no parity only) Control signals* RTS, CTS, DSR Termination** Termination and fail safe, on or off Mechanical RS-232: 9-pin female D-sub.
RS-422/485: Screw Terminal.
Serial Interface 2 (CH 2) RS-232 (used for local configuration only)
Data rate 19 200 Bit/sec Data format 8 Data Bits, No Parity Bit, 1 Stop Bit Mechanical 9-pin female D-sub.
Power Interface
Rated voltage 12–49 V AC / 10–74 V DC polarity independent. Rated current 350 mA Rated frequency 50–60 Hz Mechanical Screw Terminal.
Isolation Functional and safety
Power Interface to 4.2 kV DC, 3 kV RMS @ 50–60 Hz. EN 60950:1996 all other Interfaces*** Network Interface 2.1 kV DC, 1.5 kV RMS @ 50–60 Hz. Applied for 60 sec to serial interface as specified in 5.3.2 of EN 60950:1996.
Transient Protection
Power Interface ±4 kV, EN 61 000-4-5:1995 Class 4 Network Interface ±2 kV, EN 61 000-4-5:1995 Class 3 Serial Interface** ±2 kV, EN 61 000-4-5:1995 Class 3 Serial Interface* ±0.5 kV, EN 61 000-4-5:1995 Class 1
Application Serial/Network conversion
Latency (minimum) Serial to Network: 2 ms
Network to Serial: 8 ms Throughput (maximum) 57.6 kbit/s (1.44 Mbyte data) Network protocols UDP, IP, ARP
* RS-232 only. ** RS-422/485 only. *** Power to network interface, 1.5 kV RMS @ 50–60 Hz functional isolation.
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Configuration Remotely over Network or locally at serial interface.
Windows based PC-programme or simple terminal programme. Delayed configure possible.
Indicators (LED) TD, RD, CTS, RTS, PWR, TD, RD, CONFIG, NET
Environment 5–50°C
5–95% REL non condensing
Dimension 55x100x128 mm (WxHxD)
Weight 0.35 kg
Mounting On 35 mm DIN-rail
Approvals CE
8 6609-2202
4. Installation
Power connection is made at lower right screw terminal. Connect PLC, computer etc to serial interface CH1. Use RS-232 or RS-422/485. Serial interface CH2: RS-232 shall be used for configuration only.
4.1. Connections
CH1 is used for the serial/network conversion. Type of interface (RS-232 or RS422/485) connected must also be set at DIP switch S1.
CH1: RS-232 Connections (D-sub connector), DCE
543
2
1
1
2
3
4
5
6
7
8
9
Pin Signal Name*
Number Description V.24 RS-232C
Direction** Description
1 DCD*** 109 CF Out Data Carrier Detect 2 RD 104 BB Out Received Data 3 TD 103 BA In Transmitted Data 4 DTR 108.2 CD In Data Terminal Ready 5 SG 102 AB In/out Signal Ground 6 DSR 107 CC Out Data Set Ready, ED-10 ready 7 RTS 105 CA In Request to Send 8 CTS*** 106 CB Out Clear to Send 9 RI 125 CE Ring Indicator, not connected
* Functionality might differ from standard, see chapter 6.4 ** Direction relative ED3-10. *** Follows DSR (CTS will be deactivated as required by flow control)
RS-232 cable must not exceed 15 m
CH1: RS-422/485 Screw terminal
CH1: RS-232 9-pin D-sub
CH2: RS-232 9-pin D-sub configuration only
Network RJ-45 connection
Power screw terminal
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CH1: RS-422/485 Connections (Upper left screw terminal)
543
2
1
Terminal
Signal Name*
Number
Marked According
on ED-10 to Standard
Direction** Description
1 SG Not connected 2 T– B Out/In RS422/485 4-wire Transmitter /
RS485 2-wire T– and R–
3 T+ A Out/In RS422/485 4-wire Transmitter /
RS485 2-wire T+ and R+ 4 R– B’ In RS422/485 4-wire Receiver 5 R+ A’ In RS422/485 4-wire Receiver
* Numbered right to left (front view). ** Direction relative ED-10.
Twisted pair cable is recommended
CH2: RS-232 Connections (D-sub connector), DCE
5
4
3
2
1
9
8
7
6
Pin Signal Name*
Number Description V.24 RS-232C
Direction** Description
1 DCD 109 CF Data Carrier Detect, not connected 2 RD 104 BB Out Received Data 3 TD 103 BA In Transmitted Data 4 DTR 108.2 CD Data Terminal Ready, not connected 5 SG 102 AB In/out Signal Ground 6 DSR 107 CC Data Set Ready, not connected 7 RTS 105 CA In Request to Send, not used 8 CTS 106 CB Out Clear to Send, not used 9 RI 125 CE Ring Indicator, not connected
* Functionality might differ from standard, see chapter 6.4 ** Direction relative ED-10.
RS-232 cable must not exceed 15 m
543
2
1
4-wire
543
2
1
2-wire
10 6609-2202
Ethernet 10Base-T Connection (RJ-45 connector), straight function (no crossover)
Contact Signal Name Direction1 Description
1 TD+ Out Transmitted Data 2 TD- Out Transmitted Data 3 RD+ In Received Data 4 Not connected 5 Not connected 6 RD- In Received Data 7 Not connected 8 Not connected
* Direction relative ED-10.
CAT 5 cable is recommended. Unshielded (UTP) or shielded (STP) connector might be used.
1
2
34
5678
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Restore default settings
Channel 2
4.2 Switch Settings
ON
12345678
S2
Normally in this position
ON
12345678
S2
Forced into configuration mode at power ON or reboot. Restore default settings.
Port type
Channel 1
ON
12345678
S1
RS-422/485
ON
12345678
S1
RS-232
2- or 4-wire
Channel 1
ON
12345678
S1
4-wire
ON
12345678
S1
2-wire
Factory settings
ON
12345678
S2
Channel 2
ON
12345678
S1
Channel 1
Termination and fail safe
(4-wire) Channel 1
ON
12345678
S1
Termination and fail safe off
ON
12345678
S1
120 termination between R+ and R– Terminal open interpreted as Mark (1)
Termination and fail safe
(2-wire) Channel 1
ON
12345678
S1
No termination and fail safe
ON
12345678
S1
120 termination between T+ and T– Terminal open interpreted as Mark (1)
1 2
3 4
5
S1:1-8
Channel 1
S2:1-8
Channel 2
IC 2
ESD
Only touch switching element of DIP switch.
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