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Industrial Ethernet
SHDSL extender
www.westermo.com
DDW-220
©
Westermo Teleindustri AB
User Guide
6642-22005
DDW-220
WOLVERINE SERIES
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6642-22005
Legal information
The contents of this document are provided “as is”. Except as required by applicable
law, no warranties of any kind, either express or implied, including, but not limited to,
the implied warranties of merchantability and fitness for a particular purpose, are made
in relation to the accuracy and reliability or contents of this document. Westermo
reserves the right to revise this document or withdraw it at any time without prior
notice.
Under no circumstances shall Westermo be responsible for any loss of data or income
or any special, incidental, and consequential or indirect damages howsoever caused.
More information about Westermo can be found at the following Internet address:
http://www.westermo.com
Software tools
Related software tools are available in the folder software tools under
technical support on the Westermo website.
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Safety
Before installation:
Read this manual completely and gather all information on the unit. Make sure
that you understand it fully. Check that your application does not exceed the safe
operating specifications for this unit.
This unit should only be installed by qualified personnel.
This unit should be built-in to an apparatus cabinet, or similar, where access is
restricted to service personnel only.
The power supply wiring must be sufficiently fused, and if necessary it must be
possible to disconnect manually from the power supply. Ensure compliance to
national installation regulations.
This unit uses convection cooling. To avoid obstructing the airflow around the unit,
follow the spacing recommendations (see Cooling section).
Before mounting, using or removing this unit:
Prevent access to hazardous voltage by disconnecting the unit from power supply.
Warning! Do not open connected unit. Hazardous voltage may occur within this
unit when connected to power supply.
Care recommendations
Follow the care recommendations below to maintain full operation of unit and to fulfil
the warranty obligations.
This unit must not be operating with removed covers or lids.
Do not attempt to disassemble the unit. There are no user serviceable parts inside.
Do not drop, knock or shake the unit, rough handling above the specification may cause
damage to internal circuit boards.
Do not use harsh chemicals, cleaning solvents or strong detergents to clean the unit.
Do not paint the unit. Paint can clog the unit and prevent proper operation.
Do not expose the unit to any kind of liquids (rain, beverages, etc). The unit is not
waterproof. Keep the unit within the specified humidity levels.
Do not use or store the unit in dusty, dirty areas, connectors as well as other mechanical
part may be damaged.
If the unit is not working properly, contact the place of purchase, nearest Westermo
distributor office or Westermo Tech support.
A readily accessible disconnect device shall be incorporated external to the equipment.
This unit may have hot surfaces when used in high ambient temperature.
!
!
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Ratings
Power (20 – 48) VDC; 300 mA
Ambient temperature –40ºC ≤ Ta ≤ +70ºC
Ingress protection (IP) IP40
Maximum surface temperature 135ºC (temperatur class T4)
Safety Control Drawing
Degree of protection IP40
Ambient temperature –40°C to +70°C
Installation spacing
Minimum 25 mm above / below
Minimum 10 mm left / right
Direction relative this unit!
Position
Direction*/
descripton
Input/Output values
1 In/Out / TD+
U = ± 1 V (4V/μs)
I = ± 20 mA
Data rate:
10/100 Mbit/s
2 In/Out / TD–
3 In/Out / RD+
4 Not connected
5 Not connected
6 In/Out / RD–
7 Not connected
8 Not connected
* Galvanically isolated via signal transformers and
capacitively isolated to signal ground through a 2 kV
1000 pF capacitor.
See user manual for proven transient protection.
Position
Direction*/
descripton
Input values
1
In / +Voltage A
Uin = (10 – 60) VDC
Iin = 420mA @ 16VDC;
PIn = Max 7 W
2
In / +Voltage B
3
In / Common
4
In / Common
* See section Type tests and environmental conditions in this user manual
for proven transient protection.
Position
Direction*/
descripton
Input/Output values
1 In/Out / SHDSL
U = ± 5 Vpk
I = ± 25 mA
Data rate up to
15.3 Mbit/s
2 In/Out / SHDSL
* Galvanically isolated via signal transformer and
capacitively isolated to signal ground through a 1,5 kV
220 pF capacitor.
See user manual for proven transient protection.
M5 threaded hole
for PE connection.
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Agency approvals and standards compliance
Type
Approved
Agency/ W-mo
Approval / Compliance
EMC W-mo EN 50121-4, Railway signalling and telecommunications
apparatus
W-mo EN 61000-6-1, Immunity residential, commercial and light-
industrial environments
W-mo EN 61000-6-2, Immunity industrial environments
W-mo EN 61000-6-3, Emission residental environments
W-mo EN 61000-6-4, Emission industrial environments
Safety W-mo EN 60950-1, IT equipment
SHDSL NEMKO ITU-T G.991.2
Ex FM Approvals Class I, Division 2
FCC Part 15.105 Notice:
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and,
if not installed and used in accordance with the instruction manual, may
cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his
own expense.
Warning
This is a class A product. In a domestic environment this product may
cause radio interference in which case the user may be required to take
adequate measures.
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Declaration of Conformity
Westermo Teleindustri AB
Declaration of Conformity
Org.nr/
Postadress/Postal address
Tel.
Telefax
Postgiro
Bankgiro
Corp. identity number Registered office
S-640 40 Stora Sundby 016-428000 016-428001 52 72 79-4 5671-5550 556361-2604 Eskilstuna
Sweden Int+46 16428000 Int+46 16428001
The manufacturer
Westermo Teleindustri AB
SE-640 40 Stora Sundby, Sweden
Herewith declares that the product(s)
Type of product Models Art no
Industrial Ethernet SHDSL extender Wolverine DDW-220 3642-0200
Wolverine DDW-222 3642-0220
is in conformity with the following EU directive(s).
No Short name
2014/30/EU Electromagnetic Compatibility (EMC)
2014/35/EU Low Voltage Directive (LVD)
2011/65/EU Restriction of the use of certain hazardous substances in electrical and electronic equipment
(RoHS)
References of standards applied for this EU declaration of conformity.
No Title Issue
EN 61000-6-1 Electromagnetic compatibility – Immunity for residential environments 2007
EN 61000-6-2
Electromagnetic compatibility – Immunity for industrial environments 2005
EN 61000-6-3
Electromagnetic compatibility – Emission residential environments 2007
EN 61000-6-4 Electromagnetic compatibility – Emission for industrial environments 2007
EN 50121-4 Railway applications – Electromagnetic compatibility – Emission and
immunity of the signalling and telecommunications apparatus
2006
EN 60950-1 Information technology equipment -- Safety -- General
requirements
2006
+A11: 2009
EN 50581 Technical documentation for the assessment of electrical and electronic
products with respect to the restriction of hazardous substances
2012
The last two digits of the year in which the CE marking was affixed: 16
Pierre Öberg
Technical Manager
21
st
March 2016
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Type tests and environmental conditions
Phenomena Test Description Test levels
ESD EN 61000-4-2 Enclosure contact ± 6 kV
Enclosure air ± 8 kV
RF field AM modulated IEC 61000-4-3 Enclosure 20 V/m 80% AM (1 kHz), 80 – 1000 MHz
10 V/m 80% AM (1 kHz), 1400 – 2100 MHz
5 V/m 80% AM (1 kHz), 2100 – 2500 MHz
1 V/m 80% AM (1 kHz), 2500 – 2700 MHz
Fast transient EN 61000-4-4 Signal ports ± 2 kV
Power ports ± 2 kV
Surge EN 61000-4-5 Signal ports balanced ± 2 kV line to earth, ± 1 kV line to line
Power ports ± 2 kV line to earth, ± 2 kV line to line
RF conducted EN 61000-4-6 Signal ports 10 V 80% AM (1 kHz), 0.15 – 80 MHz
Power ports 10 V 80% AM (1 kHz), 0.15 – 80 MHz
Power frequency
magnetic field
EN 61000-4-8 Enclosure 300 A/m
Pulse magnetic field EN 61000-4-9 Enclosure 300 A/m
Mains freq. 50 Hz EN 61000-4-16 Signal ports 100 V 50 Hz line to earth
Mains freq. 50 Hz SS 436 15 03 Signal ports 250 V 50 Hz line to line
Voltage dips and
interruption
EN 61000-4-29 DC power ports 10 ms, interruption
10 ms, 30% reduction
10 ms, 60% reduction
+20% above & –20% below rated voltage
Radiated emission CISPR 16-2-3
ANSI C63.4
(FCC part 15)
Enclosure Class A
Class A
Conducted emission CISPR 16-2-1 DC power ports Class B
Dielectric strength EN 60950 Signal port to other
isolated ports
1500 Vrms 50 Hz 1 min
Power port to other isolated
ports
1500 Vrms 50 Hz 1 min
Temperature EN 60068-2-1
EN 60068-2-2
Operating -40 to +70ºC
Storage & Transport -40 to +70ºC
Maximum surface temperatur 135ºC (temperature class T4)
Humidity EN 60068-2-30 Operating 5 to 95% relative humidity
Storage & Transport 5 to 95% relative humidity
Altitude Operating 2 000 m / 70 kPa
Vibration IEC 60068-2-6 Operating 7.5 mm, 5 – 8 Hz 2 g, 8 – 500 Hz
Shock IEC 60068-2-27 Operating 15 g, 11 ms
Enclosure UL 94 Aluminium/Zink Flammability class V-0
Dimension W x H x D 134 x 105 x 122 mm
Weight 1.5 kg
Degree of protection IEC 529 Enclosure IP40
Cooling Convection
Mounting Horizontal on 35 mm DIN-rail
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Description
The DDW-220 is an Industrial Ethernet SHDSL extender with a built-in Ethernet switch.
It is designed as a transparent Ethernet Extender for 10/100BaseTX networks.
SHDSL represents the best of several symmetric DSL technologies. This unit provides
the ability to reuse existing twisted copper pair with data rates from 192 kbit/s to
5.7 Mbit/s in both directions. The DDW-220 makes it possible to communicate over
10 km (6.2 miles) on twisted pair cable.
The DDW-220 is a bridge not router and so is simple to install. All configuration is done
using a web interface.
The DIN rail mounted DDW-220 is designed for harsh environments and can be used
in industrial and railway applications. It can be powered from two separate supplies and
handle an operating voltage range of 16 – 60 VDC.
… 192 kbit/s to 5.7 Mbit/s
… Over 10 km (6.2 miles) on twisted pair
… Daisy chain SHDSL applications
… Wide temperature range (–40 to +70°C) (–40 to 158°F)
… Total galvanic isolation & transient protection
… Industrial and Rail EMC approvals
… Redundant power and wide DC input range
… Configuration using web interface
… Integrated 4-port Ethernet switch with 10/100Base-T/TX
… Auto MDI/MDI-X
… Auto speed on SHDSL with reliable, normal or high speed mode
… Comprehensive statistics
• SHDSL
• Ethernet
… SNMP support
… Extensive line protection with over-current / voltage suppression
Diagram showing speed versus distance
DDW-220 @ 0.5 mm DDW-220 @ 0.4 mm
Speed bit/s Distance metre / miles Distance metre / miles
192000 10000 / 6.21 6450 / 4.00
1024000 7650 / 4.75 4850 / 3.01
1280000 7050 / 4.38 4700 / 2.92
2304000 5950 / 3.69 4150 / 2.58
3328000 4900 / 3.04 3700 / 2.30
4544000 4250 / 2.64 3150 / 1.95
5696000 3650 / 2.26 2800 / 1.73
Distance is tested without noise.
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Interface specifications
Power
Rated voltage 20 to 48 VDC
Operating voltage 16 to 60 VDC
Rated current 300 mA @ 20 VDC
150 mA @ 48 VDC
Rated frequency DC
Inrush current, I2t 3.1 A2s
Startup current* 400 mA
Polarity Reverse polarity protected
Redundant power input Ye s
Isolation to Ethernet, SHDSL
Connection Detachable screw terminal
Connector size 0.2 – 2.5 mm2 (AWG 24 – 12)
Shielded cable Not required
* If external power supply is used it must meet specified inrush current.
SHDSL
Electrical specification ITU-T G.991.2 Annex B
Data rate 192 kbit/s to 5696 kbit/s
Protocol EFM according to IEEE 802.3-2004
Transmission range According to ITU-T G.991.2 depending on the line quality
Protection Overcurrent / overvoltage protection circuit and varistor
Isolation to Power, Ethernet
Connection Detachable screw terminal
Connector size 0.2 – 2.5 mm2 (AWG 24 – 12)
Shielded cable Not required
Number of ports 2
Ethernet TX
Electrical specification IEEE std 802.3 2000 Edition
Data rate 10 Mbit/s, 100 Mbit/s, manual or auto
Duplex Full or half
Transmission range 100 m / 328 ft
Isolation to Power, SHDSL
Connection RJ-45
Shielded cable Not required, except when installed in Railway applications as
signalling and telecommunications apparatus and located close
to rails**
Number of ports 4 ports marked as 1, 2, 3, 4
** To minimise the risk of interference, a shielded cable is recommended when the cable is located inside 3 m
boundary to the rails and connected to this port.
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* Direction relative this unit
** To minimise the risk of interference, a shielded cable is recommended when the cable is located inside 3 m
boundary to the rails and connected to this port. The cable shield should be properly connected (360°) to an
earthing point within 1 m from this port. This earthing point should have a low impedance connection to the
conductive enclosure of the apparatus cabinet, or similar, where the unit is built-in. This conductive enclosure
should be connected to the earthing system of an installation and may be directly connected to the protective
earth.
Connections
DSL screw connector 1 & 2
Position Direction Description
1 In/Out 2-wire Receive/ Transmit SHDSL
2
In/Out 2-wire Receive/ Transmit SHDSL
Ethernet TX connection
(RJ-45 connector) 1 – 4**
Position Direction* Description
1 In/Out TD+
2 In/Out TD–
3 In/Out RD+
4 – Not Connected
5 – Not Connected
6 In/Out RD–
7 – Not Connected
8 – Not Connected
CAT 5 cable is recommended.
Unshielded (UTP) or shielded (STP) connectors
can be used.
LED indicators
(for details see next page)
LED indicators, also
integrated in RJ-45 connector.
(for details see next page)
LED indicators
(for details see next page)
Earth connect
Power connection
Position Direction* Description
1 In + Voltage A
2 In + Voltage B
3 In Common
4 In Common
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DDW-220
DDW-220
DDW-220
LED indicators
LED Status Description
PWR OFF No power
ON (green) Booting ready, unit ready
ON (red) Unit is booting
10/100BASE-TX
Port 1 – 4
Green LED
OFF No link
ON Link active
Flashing Traffic on link
10/100BASE-TX
Port 1 – 4
Yellow LED
OFF No port alarm
ON Port alarm
DSL
Port 1 – 2
OFF No link
ON (green) Link established
ON (red) Unit is booting
Flashing (green) Link negotiation
Flashing (red)) Downloading firmware to DSL chip
The default configuration of the units allow for an Ethernet extension to be made. Connect DSL 1 to
DSL 2 on the following units to obtain a chain of linked units.
Daisy chain SHDSL connection
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Configuration
The unit can easily be configured via the onboard Web based configuration tool. Local
IP addresses can also be configured by using the Westermo IP Config tool. From the IP
Config tool it is then possible to browse into the unit for further configuration.
IP Address
When delivered, the default IP address of the DDW-200 is 192.168.2.200.
The default gateway is 192.168.2.200
If the default address of the unit is valid in the connected network it is possible to access
the unit directly from a web browser.
Change local IP address
The local address of DDW-2XX can be configured using the IP Configuration tool.
The IP Configuration program is available on the CD or for download from the
WESTERMO web page: http://www.westermo.com, (choose Downloads/Software/
Ethernet/Ethernet sitches/)
Name: setup.exe
Install the software and start the application from a PC on the network connected to
where the DDW-2XX is installed. Make sure that the Default IP of the configuration
software (see figure below) is in the same subnet as your PC.
Note! If you are not sure about the subnet – consult your network administrator.
Note! IP Config version must be 10.0.0 or higher.
Figure 1
Help About
Scan for switches
Close
Default IP:
Device list:
IP Adress
Subnet Mask
MAC Adress SW Ver Type Status
192. 168. 2. 60
192.168.2.200 255.255.255.0 00-07-7C-80-4A-6C
Mask:
255. 255. 255. 0
IP configuration
Note! If you are not
sure about the settings
- consult your network
administrator.
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By clicking the Scan for switches button the IP Configuration Software will detect the
Westermo switches on the network. The software will list all Westermo managed
switches or routers connected to the network. Information as in figure 1 will appear for
each detected unit connected to the same network as your PC.
If you only want to change the IP address and the subnet mask, this
can be done within the IP config tool.
1. Click the listed DDW-2XX that you wish to re-configure.
2. A pop-up screen will show with the message “Access switch via web”.
Click Cancel, figure 2.
3. Enter the preferred IP address, Subnet mask and IP gateway address, figure 3.
Click Set-button to confirm the settings in the unit, figure 3.
Click the Scan for switches button again and the settings you configured will appear in
the list. Now you can access the DDW-2XX via the browser for further configuration
by clicking the unit with an IP address that fits your subnet. Figure 2 will appear and now
you click the OK button and a web browser will be opened and redirected to the DDW2XX unit login page, figure 5.
Figure 2
Access switch via web?
CancelOK
IP configuration
Click the Close button to get back to main view.
You will then be asked if you would like to quit.
Click the OK button, figure 4, and you will be
back to the main view of the IP Configuration
program (see figure 1).
Figure 3
Selected Device
192
DDW-220 configuration
IP adress:
IP gateway adress:
Subnet mask:
MAC adress:
Host name:
Location:
168 2 200
192 168 2 200
255
Westermo
location
00 07 7C 80 4A 6C
255 255 0
Set Close
You have set new parameters on the switch. The switch must be restarted in order for the new parameters to take effect (except IP address change). Type cancel to return to
selected dialog or OK if you still want to quit.
CancelOK
IP configuration
Figure 4
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The unit can be easily configured via the on-board Web based configuration tool.
The network interface and switch properties can be configured and stored.
The Web tool also has an extended integrated help function describing all
configuration options.
Note! Max 10 characters can be used in the login.
Note! For login the following characters are not valid.
ASCII 34 = "
ASCII 35 = #
ASCII 39 = ’’
ASCII 40 = (
ASCII 92 = \
Simple Network Management Protocol (SNMP)
The DDW-2XX supports Simple Network Management Protocol version 1 and 2c
(SNMPv1 and SNMPv2c). SNMP is an Internet standard protocol (IP) developed to
manage IP nodes (servers, workstations, routers, switches and hubs etc.) on an
Ethernet network.
SNMP enables network administrators and control engineers to manage network
performance, find and solve network problems, and plan for network growth.
The DDW-2XX MIB’s are divided into groups allowing the SNMP manager to poll
the SNMP agents for information.
Figure 5
Log in via Web
You will be prompted with a Login screen where
the default settings for Username and Password are:
Username: admin
Password: westermo
Westermo - location - Provided by Westermo
http://192.168.2.220/conf/p.cgi
Google
File Edit View Favorites Tools Help
Home Print Page Tools
Westermo - location
Feeds (J)
Feeds (J)
Done
Internet
Username:
Password:
Login
Login
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Factory default
It is possible to set the unit to factory default settings by using two Ethernet cables and
connect to the unit.
To set the unit to factory default do the following:
1. Connect Ethernet cable from port 1 to port 4.
2. Connect Ethernet cable from port 2 to port 3.
3. Power up the unit.
4. Wait for the unit to start up. Control that the PWR led is flashing green.
The PWR flashing indicates that the unit will be set to factory default.
5. Remove the Ethernet cables, the unit will automatically start with factory
default settings.
Note The Ethernet cables must be removed within 30 seconds from power up
or the unit will do a normal start up.
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Removal
Press down the support at the back of the unit using
a screwdriver. See figure.
Mounting
This unit should be mounted on 35 mm DIN-rail, which is
horizontally mounted inside an apparatus cabinet or similar.
Snap on mounting, see figure.
35 mm DIN-rail shall be mounted with a maximum distance
of 70 mm between the mounting points.
CLICK!
PWR
FRNT
10/100 BASE-TX
1
3
2
4
DSL 1
DSL 2
POWER
DSL 1DSL 2
This unit can also be wall-mounted, see figure.
PWR
FRNT
10/100 BASE-TX
1
3
2
4
DSL 1
DSL 2
POWER
DSL 1DSL 2
PWR
FRNT
10/100 BASE-TX
1
3
2
4
DSL 1
DSL 2
POWER
DSL 1DSL 2
25 mm
25 mm
Cooling
This unit uses convection cooling. To avoid
obstructing the airflow around the unit,
use the following spacing rules. Minimum
spacing 25 mm (1.0 inch) above /below
the unit. Spacing is recommended for the
use of unit in full operating temperature
range and service life.
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For complete contact information, please visit our website at www.westermo.com/contact or scan the QR code
China
sales.cn@westermo.com
www.cn.westermo.com
France
infos@westermo.fr
www.westermo.fr
Germany
info@westermo.de
www.westermo.de
North America
info@westermo.com
www.westermo.com
Singapore
sales@westermo.com.sg
www.westermo.com
Sweden
info.sverige@westermo.se
www.westermo.se
United Kingdom
sales@westermo.co.uk
www.westermo.co.uk
Other Offices
Sales Units
Westermo Data Communications
Westermo • SE-640 40 Stora Sundby, Sweden
Tel +46 16 42 80 00 Fax +46 16 42 80 01
E-mail: info@westermo.com
www.westermo.com
REV. C 6642-22205 2016-06 Westermo Teleindustri AB, Sweden
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