Page 1
Part No. 172311 R1200A Printed in USA © 2000 ICON Health & Fitness, Inc.
WESLO is a registered trademark of ICON Health & Fitness, Inc.
Model No. WLSI71500
Serial No.
Serial Number Decal
USER'S MANUAL
BOD
FLEX
FLEX
WG7150
ª
ORDERING REPLACEMENT PARTS
If you encounter any problems with this product or if your need to order replacement parts, contact the ICON
Fitness Lifestyle Ltd. office, or write:
ICON Health & Fitness, Ltd.
Unit 4
Revie Road Industrial Estate
Revie Road
Leeds
LS118JG
Tel: Country Code: 0345-089009
Fax: 0113-2411120
To help us assist you, please be prepared to give the following information:
¥ The MODEL of the product (WLSI71500)
¥ The NAME of the product (WESLO¨BODY FLEX weight system)
¥ The SERIAL NUMBER of the product (see the front cover of this manual)
¥ The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST on page 18 of this ownerÕs manual).
0345-089009
QUESTIONS?
As a manufacturer, we are
committed to providing
complete customer satisfaction.
If you have questions, or if
there are missing parts, we will
guarantee complete satisfaction
through our Customer Service
Department.
Please CALL:
Or WRITE:
Unit 4
Revie Road Industrial Estate
Revie Road
Leeds
LS118JG
0345-089009
CAUTION
Read all precautions and instructions in this manual before using
this equipment. Save this manual
for future reference.
Page 2
1. Read all instructions in this user's manual
and in the accompanying literature before
using the weight system. Use the weight system only as described.
2. Use the weight system only on a level surface.
Cover the floor under the weight system for
protection of the floor.
3. Inspect and tighten all parts each time you use
the weight system. Replace any worn parts
immediately.
4. Keep hands and feet away from moving
parts.
5. Always wear athletic shoes for foot protection.
6. Make sure that the cables remain on the pulleys at all times. If the cables bind as you are
exercising, stop immediately and make sure
that the cables are on all of the pulleys.
7. Keep children under 12 away from the weight
system at all times.
8. Never release the arms, leg lever, lat bar, or
nylon strap whilst weights are raised; the
weights will fall with great force.
9. Always stand on the foot plate when performing an exercise that could cause the weight
system to tip.
10. Always disconnect the lat bar from the weight
system when performing an exercise that
does not use the lat bar.
11. If you feel pain or dizziness at any time whilst
exercising, stop immediately and begin cooling down.
12. The weight system is intended for home use
only. Do not use the weight system in any
commercial, rental, or institutional setting.
IMPORTANT PRECAUTIONS
WARNING:
To reduce the risk of serious injury, read the following important precau-
tions before using the weight system.
19
EXPLODED DRAWINGÑModel No. WLSI71500 R1200A
89
2
TABLE OF CONTENTS
IMPORTANT SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
WARNING:Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. WESLO assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
Page 3
18
Key No. Qty. Description
1 2 5/16Ó x 2 1/2Ó Carriage Bolt
2 6 5/16Ó Jam Nut
3 23 5/16Ó Nylon Lock Nut
4 1 Base
5 1 Stabiliser
6 6 3/8Ó Jam Nut
7 6 1/4Ó Nylon Lock Nut
8 21 5/16Ó Flat Washer
9 5 3/8Ó Flat Washer
10 4 1/4Ó Flat Washer
11 10 5/16Ó x 2 3/4Ó Bolt
12 8 3/8Ó x 1 3/4Ó Bolt
13 1 Seat
14 3 5/16Ó x 2 3/4Ó Carriage Bolt
15 6 3 1/2Ó Pulley
16 1 3/8Ó X 3 1/2Ó Bolt
17 1 5/16Ó x 3Ó Bolt
18 8 1/4Ó x 3/4Ó Screw
19 2 Weight Bumper
20 1 Pulley Plate
21 6 3/8Ó Nylon Lock Nut
22 1 1Ó Metal Spacer
23 1 Short Cable
24 2 5/16Ó x 1 1/2Ó Bolt
25 8 Weight
26 1 5Ó Weight Pin
27 3 2Ó Inner Cap
28 1 13 1/2Ó Pad Tube
29 1 Leg Lever
30 2 6Ó Pad
31 1 13Ó Pad Tube
32 2 1 1/2Ó Inner Cap
33 3 5/16Ó x 2 1/4Ó Bolt
34 4 3/4Ó Round Inner Cap
35 1 5/16Ó x 2Ó Eyebolt
36 1 Seat Frame
37 2 Seat Plate
38 2 1/4Ó x 2Ó Carriage Bolt
39 1 Nylon Strap
40 1 Seat Knob
41 1 Backrest
42 1 Front Upright
43 2 1/4Ó x 2 1/2Ó Screw
44 6 1 3/4Ó Inner Cap
45 2 10Ó Pad
46 2 Arm
Key No. Qty. Description
47 2 7Ó Handle
48 4 Handgrip
49 4 1Ó Round Inner Cap
50 2 5 3/4Ó Pad
51 2 1/2Ó x 3/8Ó Spacer
52 1 Arm Frame
53 2 Plastic Bushing
54 4 1Ó Retainer
55 2 1Ó Round Cover Cap
56 2 Large ÒUÓ Bracket
57 1 1 1/4Ó Inner Cap
58 2 Narrow Swivel Bracket
59 4 Cable Trap
60 2 4 1/2Ó ÒLÓ Pin
61 3 5/16Ó x 2Ó Bolt
62 2 3/8Ó x 2 1/2Ó Bolt
63 1 Stop Bracket
64 1 1Ó Plastic Stop
65 2 1/2Ó x 1/2Ó Spacer
66 1 Long Cable
67 1 Top Frame
68 2 Arm Frame Bushing
69 1 Arm Frame Bracket
70 1 3/8Ó x 2 3/4Ó Bolt
71 1 Wide Swivel Bracket
72 2 Weight Guide
73 2 Weight Guide Spacer
74 1 5/16Ó x 6Ó Bolt
75 1 Adjustment ÒUÓ Bracket
76 2 5/16Ó x 3 1/4Ó Bolt
77 4 4 1/2Ó Pulley
78 2 ÒIÓ-Plate
79 1 Weight Tube Bumper
80 1 Weight Tube
81 1 Weight Guide Bracket
82 1 Rear Upright
83 3 Cable Clip
84 1 Chain
85 1 Lat Bar
86 2 Brace
87 1 5/16Ó x 3 1/2Ó Bolt
88 2 2Ó Outer Cap
89 1 Slotted Flange Bushing
# 1 UserÕs Manual
# 1 Exercise Poster
PART LISTÑModel No. WLSI71500 R1200A
Note: Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover
of the userÕs manual for information about ordering replacement parts.
3
WG7150
BEFORE YOU BEGIN
ASSEMBLED
DIMENSIONS:
Height: 75 1/2 in.
Width: 55 3/4 in.
Length: 72 in.
Foot Plate
Low Pulley Station
High Pulley Station
Lat Bar
Leg Lever
Arms
Weight Stack
Backrest
Weight Pin
Thank you for selecting the versatile WESLO¨BODY
FLEX weight system. The BODY FLEX offers an
impressive array of weight stations designed to develop every major muscle group of the body. Whether
your goal is to tone your body, build dramatic muscle
size and strength, or improve your cardiovascular system, the BODY FLEX will help you to achieve the specific results you want.
For your safety and benefit, read this manual carefully before using the BODY FLEX weight system.
If you have additional questions, please call our
Customer Service Department toll-free at 0345-
089009. To help us assist you, please note the product
model number and serial number before calling. The
model number is WLSI71500. The serial number can
be found on a decal attached to the weight sysytem
(see the front cover of this user's manual).
Before reading further, please look at the drawing
below and familiarise yourself with the parts that are
labelled.
Page 4
17
NOTES
4
ASSEMBLY
1
2
88
8
3
4
82
Bracket
Low Side
3
8
14
88
5
11
86
3
8
2
11
Slot
Slot
8
11
3
20
4
1
27
Assembly requires two people. Due to the size and
weight of the weight system, assemble it in the location where it will be used.
¥ Place all parts of the weight system in a cleared area
and remove the packing materials; do not dispose of
the packing materials until assembly is completed.
¥ Before beginning, read each assembly step and
look at each drawing carefully.
¥ For help identifying small parts used in assembly,
refer to the PART CHART attached to the centre
of this user's manual.
¥ As you assemble the weight system, be sure that all
parts are oriented as shown in the drawings.
¥ Tighten all parts as you attach them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
¥ Two (2) adjustable spanners
¥ One (1) phillips screwdriver
¥ One (1) rubber mallet
¥ Lubricant, such as grease or petroleum jelly,
and soapy water are also required.
To simplify assembly, the following tools are recommended: A socket set, open or closed spanners, or
ratchet spanners.
1. Before you begin, make sure that you have care-
fully read the instructions at the top of this page.
Press a 2Ó Inner Cap (27) into the Base (4).
Attach the Pulley Plate (20) to the Base (4) with two
5/16Ó x 2 3/4Ó Bolts (11), two 5/16Ó Flat Washers (8)
and two 5/16Ó Nylon Lock Nuts (3).
Insert two 5/16Ó x 2 1/2Ó Carriage Bolts (1) up
through the Base (4).
2. Press the two 2Ó Outer Caps (88) onto the stabiliser (5).
Insert two 5/16Ó x 2 3/4Ó Carriage Bolts (14) up
through the Stabiliser (5). Slide the bracket on the
end of the Base (4) onto the Carriage Bolts. Slide
the Rear Upright (82) onto the Carriage Bolts.
Thread two 5/16Ó Nylon Lock Nuts (3) onto the
Carriage Bolts. Do not tighten the Nylon Lock
Nuts yet.
Attach the two Braces (86) to the Rear Upright (82)
with a 5/16Ó x 2 3/4Ó Bolt (11), 5/16Ó Flat Washer
(8) and 5/16Ó Jam Nut (2). Do not tighten the Jam
Nut yet.
Attach the other ends of the Braces (86) to the
Stabiliser (5) with two 5/16Ó x 2 3/4Ó Bolts (11), two
5/16Ó Flat Washers (8) and two 5/16Ó Nylon Lock
Nuts (3). Do not tighten the Nylon Lock Nuts yet.
Page 5
16
CABLE DIAGRAM
The cable diagram below shows the proper routing of the Short Cable (23) and the Long Cable (66). Use the
diagram to make sure that the two cables are assembled correctly. The letters show the routing of the Short
Cable (23); the numbers show the routing of the Long Cable (66).
A
B
Short Cable (23)
Low Pulley Station
DÑWeight Tube
C
Long Cable (66)
High Pulley Station
1
2
3
4
5
7
8ÑTop Frame
6
5
3. Press the 1 1/4Ó Inner Cap (57) into the Front Upright
(42).
Attach the 1Ó Plastic Stop (64) to the centre hole in
the Stop Bracket (63) with a 5/16Ó x 1 1/2Ó Bolt (24)
and a 5/16Ó Jam Nut (2).
Attach the Stop Bracket (63) to the Front Upright (42)
with the 5/16Ó x 2Ó Bolt (61), a 5/16Ó Flat Washer (8)
and a 5/16Ó Nylon Lock Nut (3).
Slide the Front Upright (42) onto the two 5/16Ó x
2 1/2Ó Carriage Bolts (1) in the Base (4). Attach the
Front Upright to the Base with two 5/16Ó Nylon Lock
Nuts (3). Do not tighten the Nylon Lock Nuts yet.
4. Press two 2Ó Inner Caps (27) into the Top Frame (67).
Attach the Top Frame (67) to the Front Upright (42)
with two 5/16Ó x 2 3/4Ó Bolts (11), two 5/16Ó Flat
Washers (8) and two 5/16Ó Nylon Lock Nuts (3). Do
not tighten the Nylon Lock Nuts yet.
Attach the Top Frame (67) to the Stop Bracket (63)
with a 5/16Ó x 2 3/4Ó Bolt (11), a 5/16Ó Flat Washer (8)
and a 5/16Ó Nylon Lock Nut (3). Do not tighten the
Nylon Lock Nut yet.
Attach the Top Frame (67) to the Rear Upright (82)
with two 5/16Ó x 2 3/4Ó Bolts (11), two 5/16Ó Flat
Washers (8) and two 5/16Ó Nylon Lock Nuts (3).
Tighten all Nuts used in steps 2 through 4.
5. Set the two Weight Bumpers (19) on the indicated
plate on the Base (4). Align the holes in the Weight
Bumpers with the holes in the plate.
Stack seven Weights (25) on the Weight Bumpers
(19). Each Weight must be turned so the pin groove
is facing the Front Upright (42). The holes in the
Weights must be aligned with the holes in the Weight
Bumpers. CAUTION: Be careful to avoid tipping
the stack of Weights until step 6 is completed.
3
4
5
3
57
42
64
63
24
2
61
8
3
1
4
27
27
67
42
11
8
3
11
8
3
63
11
82
8
3
19
19
4
25
42
Pin Groove
Page 6
156
6. Press the Weight Tube Bumper (79) into the
lower end of the Weight Tube (80).
Insert the Weight Tube (80) into the stack of
Weights (25). Slide the eighth Weight onto the
upper end of the Weight Tube. The Weight Tube
must be turned so the welded pin is in the pin
groove in the Weight.
Locate the lower ends of the Weight Guides
(72)Ñthere are holes near the upper ends. Insert
the lower ends of the Weight Guides into the
eight Weights (25).
7. Attach the upper ends of the Weight Guides (72)
to the Top Frame (67) with the 5/16Ó x 6Ó Bolt
(74), the two Weight Guide Spacers (73) and a
5/16Ó Nylon Lock Nut (3).
8. Press two 1 3/4Ó Inner Caps (44) and two 1Ó
Round Inner Caps (49) into the Arm Frame (52).
Apply lubricant to the upper axle on the Arm
Frame (52). Hold the axle between the two Arm
Frame Bushings (68). Set the Arm Frame
Bushings and the Arm Frame on the plate welded
to the top of the Top Frame (67). The Arm Frame
must be turned so the bracket is facing away
from the Front Upright (42). Place the Arm Frame
Bracket (69) over the Arm Frame Bushings.
Attach the Arm Frame Bracket to the Top Frame
with four 1/4Ó x 3/4Ó Screws (18) and four 1/4Ó
Nylon Lock Nuts (7).
6
7
8
TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the weight system. Replace any worn parts immediately. The
weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight
system, can stretch slightly when it is first used. If
there is slack in the cables before resistance is felt,
the cables should be tightened. Locate the adjustment
sleeve and adjustment screw near the lower end of
the Short Cable (23). Loosen the adjustment screw.
Pull the end of the Short Cable until there is no slack.
Slide the adjustment sleeve and the ball against the
indicated 3 1/2Ó Pulley (15). Retighten the adjustment
screw. Make sure that the cables are not too tight, or
the top weight will be lifted off the weight stack.
23
15
15
Adjustment
Screw
Adjustment
Sleeve
Ball
23
79
Pin
Groove
Welded
Tube
80
72
Upper Ends of
Weight Guides
have Holes
25
25
72
72
67
74
73
3
44
Bracket
68
67
49
49
42
69
18
7
44
52ÑLubricate
Page 7
714
9. Press two 1 3/4Ó Inner Caps (44) into each of the
Arms (46).
Apply lubricant to the lower axles on the Arm
Frame (52). Slide a Plastic Bushing (53) and an
Arm (46) onto one of the axles. The upper end of
the Arm must be between the Front Upright (42)
and the bracket on the Arm Frame. Hold two 1Ó
Retainers (54) and a 1Ó Round Cover Cap (55)
against the lower end of the axle. The teeth on the
Retainers must bend toward the Round Cover
Cap. Tap the Retainers and Round Cover Cap onto
the axle.
Attach the other Arm (46) to the Arm Frame (52) in
the same manner.
10. Insert the two 4 1/2Ó ÒLÓ Pins (60) down through
the indicated holes in the Arm Frame (52) and the
Arms (46).
11. Wet the lower ends of the Arms (46) and the
insides of the two 10Ó Pads (45) with soapy water.
Slide a Pad about halfway up each Arm.
Insert a 7Ó Handle (47) with a Handgrip (48) into
one of the Arms (46). Attach the Handle with a 5/16Ó
x 2 1/4Ó Bolt (33), two 5/16Ó Flat Washers (8), a
1/2Ó x 3/8Ó Spacer (51) and a 5/16Ó Nylon Lock Nut
(3).
Attach a 7Ó Handle (47) with a Handgrip (48) to the
other Arm (46).
Press a 1Ó Round Inner Cap (49) into each 7Ó
Handle (47).
9
55
44
60
52
46
47
48
48
47
45
33
8
49
8
45
46
46
3
51
46
46
44
53
Bracket
52ÑLubricate
53
54
44
44
42
54
10
11
ATTACHING THE LEG LEVER TO THE LOW
PULLEY STATION
To use the Leg Lever (29), the seat must be attached
to the Front Upright (42), (see ATTACHING AND
REMOVING THE SEAT on page 13). Attach the Chain
(84) between the Short Cable (23) and the 5/16Ó x 2Ó
Eyebolt (35) on the Leg Lever with two Cable Clips
(83).
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE HIGH PULLEY STATION
Attach the Lat Bar (85) to the Long Cable (66) with a
Cable Clip (83). For some exercises, the Chain (84)
should be attached between the Lat Bar and the Long
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Long Cable so
the Lat Bar is in the correct starting position for
the exercise to be performed.
The Nylon Strap (39) can be attached in the same
manner.
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE LOW PULLEY STATION
Attach the Lat Bar (85) to the Short Cable (23) with a
Cable Clip (83). For some exercises, the Chain (84)
should be attached between the Lat Bar and the Short
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Short Cable so
the Lat Bar is in the correct starting position for
the exercise to be performed.
The Nylon Strap (39) can be attached in the same
manner.
39
39
66
83
84
85
85
23
83
83
84
83
42
84
23
35
29
Page 8
138
12. Attach a Large ÒUÓ Bracket (56) to one of the Arms
(46) with a 3/8Ó x 2 1/2Ó Bolt (62), a 3/8Ó Flat
Washer (9) and a 3/8Ó Nylon Lock Nut (21).
Lubricate a 5/16Ó x 2Ó Bolt (61). Attach a Narrow
Swivel Bracket (58) to the Large ÒUÓ Bracket (56)
with the Bolt and a 5/16Ó Jam Nut (2). Do not
overtighten the Jam Nut; the Narrow Swivel
Bracket must be able to swivel freely.
Attach a Large ÒUÓ Bracket (56) and Narrow Swivel
Bracket (58) to the other Arm (46) in the same
manner.
13. Attach the Wide Swivel Bracket (71) to the bracket
on the side of the Top Frame (67) with the 5/16Ó x
3 1/4Ó Bolt (76) and a 5/16Ó Nylon Lock Nut (3). Do
not overtighten the Nylon Lock Nut; the Wide
Swivel Bracket must be able to swivel freely.
14. Insert two 3/8Ó x 1 3/4Ó Bolts (12) through the two
ÒIÓ Plates (78) and two 4 1/2Ó Pulleys (77) as
shown. Finger tighten two 3/8Ó Nylon Lock Nuts
(21) onto the ends of the Bolts. Do not thread the
Nylon Lock Nuts all the way onto the Bolts until
after assembly step 22 is completed.
15. IMPORTANT: As you assemble the Long Cable
(66) and the Short Cable (not shown), refer to
the CABLE DIAGRAM on page 16 of this userÕs
manual to make sure that the Cables are properly routed.
Find the end of the Long Cable (66) that has a
metal eyelet without a rubber ball. Insert that end of
the Long Cable up through the indicated opening in
the Top Frame (67).
Lay the Long Cable (66) over a 4 1/2Ó Pulley (77).
Attach the Pulley inside the Top Frame (67) with a
3/8Ó x 2 3/4Ó Bolt (70), two 3/8Ó Flat Washers (9), two
1/2Ó x 1/2Ó Spacers (65) and a 3/8Ó Nylon Lock Nut
(21).
12
14
15
13
58
61ÑLubricate
21
56
2
62
62
2
21
56
61ÑLubricate
58
9
9
46
46
71
76
67
3
77
78
78
21
9
67
66
9
70
77
65
65
12
21
77
ADJUSTMENT
The instructions below describe how each part of the weight system can be adjusted. Refer to the EXERCISE
GUIDE accompanying this user's manual to see how the weight system should be set up for each exercise.
IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct starting position for the exercise to be performed. If there is any slack in the cable or chain as an
exercise is performed, the effectiveness of the exercise will be reduced.
CHANGING THE WEIGHT SETTING
To change the weight setting, insert the 5Ó Weight Pin
(26) under one of the Weights (25). Make sure to
insert the Weight Pin until the bent end of the Weight
Pin is touching the Weights, and to turn the bent end
downward. The weight setting can be changed from
12.5 pounds to 100 pounds, in increments of 12.5
pounds. Note: Due to the cables and pulleys, the
actual amount of resistance at each exercise station will vary from the weight setting.
SWITCHING THE ARMS TO THE PRESS MODE OR
THE BUTTERFLY MODE
To perform the BENCH PRESS exercise, switch the
Arms (46) to the press mode by inserting the two 4 1/2Ó
ÒLÓ Pins (60) down through the indicated holes in the
Arm Frame (52) and the Arms.
To perform the BUTTERFLY exercise, switch the
Arms (46) to the butterfly mode by inserting one of
the 4 1/2Ó ÒLÓ Pins (60) down through the hole in the
centre of the Arm Frame (52) and the Stop Bracket
(63). Set the other ÒLÓ Pin aside.
ATTACHING AND REMOVING THE SEAT
Set the bracket on the Seat Frame (36) on the indicated pins on the Front Upright (42). Attach the Seat
Frame to the Front Upright with the 5/16Ó x 2 3/4Ó
Carriage Bolt (14) and Seat Knob (40).
For some exercises, the Seat (13) must be removed.
First, make sure that the Chain (not shown) is not
attached to the Leg Lever (29). Next, remove the
Seat Knob (40) and 5/16Ó x 2 3/4Ó Carriage Bolt (14)
from the Seat Frame (36). Lift the Seat Frame off the
Front Upright (42).
52
46
46
63
60
25
26
14
42
40
36
13
29
Page 9
912
12
3
6
9
10
12
3
6
9
16. Insert the end of the Long Cable (66) through the
indicated bracket on the Top Frame (67), and
down through the indicated hole in the Top
Frame.
Hold a 3 1/2Ó Pulley (15) inside the bracket on the
Top Frame (67). The Long Cable (66) must be
between the Pulley and the top of the bracket.
Attach the Pulley to the bracket with a 3/8Ó x 1
3/4Ó Bolt (12) and 3/8Ó Jam Nut (6).
17. Insert the Long Cable (66) between the ÒIÓ Plates
(78).
Lay the Long Cable (66) over a 3 1/2Ó Pulley (15)
(see the inset drawing). Attach the Pulley and a
Cable Trap (59) to the Wide Swivel Bracket (71)
with a 3/8Ó x 1 3/4Ó Bolt (12) and 3/8Ó Jam Nut (6).
The Cable Trap must be turned to the Ò10 oÕclockÓ
position.
18. Wrap the Long Cable (66) down around a 3 1/2Ó
Pulley (15). Attach the Pulley and a Cable Trap
(59) to the Narrow Swivel Bracket (58) on the left
Arm (46) with a 3/8Ó x 1 3/4Ó Bolt (12) and 3/8Ó
Jam Nut (6). The Cable Trap must be turned to
the Ò3 oÕclockÓ position.
19. Attach the Adjustment ÒUÓ Bracket (75) to the
Front Upright (42) with a 5/16Ó x 3Ó Bolt (17), a
5/16Ó Flat Washer (8) and a 5/16Ó Nylon Lock Nut
(3). Note: This Bracket is used to adjust the
tension of the Long Cable. Thread the Nylon
Lock Nut onto the Bolt only two complete
turns.
Wrap the Long Cable (66) around a 4 1/2Ó Pulley
(77). Attach the Pulley to the Adjustment ÒUÓ
Bracket (75) with a 3/8Ó x 1 3/4Ó Bolt (12) and 3/8Ó
Jam Nut (6).
16
18
17
19
27. Wet the ends of the Lat Bar (85) and insides of the
two remaining Handgrips (48) with soapy water.
Slide the Handgrips onto the ends of the Lat Bar.
27
85
48
48
29. Make sure that all parts are properly tightened. The use of all remaining parts will be explained in ADJUSTMENT, beginning on page 13 of this user's manual. Before using the weight system, pull each cable a few
times to make sure that the cables move smoothly over the pulleys. If one of the cables does not move
smoothly, locate and correct the problem before using the weight system. IMPORTANT: If the cables are
not properly routed, they may be damaged when heavy weight is used. See the CABLE DIAGRAM on
page 16 of this userÕs manual.
28. Remove the decals from the Decal Sheet (not shown), and apply them to the weight system in the locations
shown in the drawing below.
WG7150
28
BENCH PRESS/
BUTTERFLY COMBINATION
LEG EXTENSION
HIGH PULLEY
LOW PULLEY
12
67
Bracket
6
66
12
71
71
66
78
15
59
6
12
46
58
15
59
77
17
6
75
12
66
3
8
42
66
6
66
15
Page 10
1110
12
3
6
9
12
3
6
9
20. Wrap the Long Cable (66) up around a 3 1/2Ó
Pulley (15) (see inset drawing). Attach the Pulley
and a Cable Trap (59) to the Narrow Swivel
Bracket (58) on the right Arm (46) with a 3/8Ó x 1
3/4Ó Bolt (12) and a 3/8Ó Jam Nut (6). The Cable
Trap must be turned to the Ò3 oÕclockÓ position.
Attach a 5/16Ó x 3Ó Bolt (17), two 5/16Ó Flat
Washers (8) and a 5/16Ó Jam Nut (2) to the indicated hole in the Top Frame (67).
Slide the end of the Long Cable (66) onto the end
of the 5/16Ó x 3Ó Bolt (17). Tighten another 5/16Ó
Jam Nut (2) onto the Bolt. Do not overtighten
the Jam Nut.
21. Attach the 5/16Ó x 3 1/2Ó Bolt (87), two 5/16Ó Flat
Washers (8), the 1Ó Metal Spacer (22) and a
5/16Ó Nylon Lock Nut (3) to the lower hole in the
Front Upright (42) as shown.
Wrap the indicated end of the Short Cable (23)
under a 3 1/2Ó Pulley (15). Attach the Pulley to
the Front Upright (42) with a 3/8Ó x 3 1/2Ó Bolt
(16), a 3/8Ó Flat Washer (9) and a 3/8Ó Nylon Lock
Nut (21). The Short Cable must be between the
Pulley and the Metal Spacer (22).
22. Wrap the Short Cable (23) under a 3 1/2Ó Pulley
(15). Attach the Pulley and the Cable Trap (59) to
the Pulley Plate (20) with a 3/8Ó x 1 3/4Ó Bolt (12)
and 3/8Ó Jam Nut (6). The Cable Trap must be
turned to the Ò6 oÕclockÓ position.
Insert the Short Cable (23) between the ÒIÓ Plates
(78). Tighten the two 3/8Ó Nylon Lock Nuts (21)
attaching the ÒIÓ Plates.
Slide the Slotted Flange Bushing (89) over the
Weight Tube (80) (see inset drawing). Make sure
the Slotted Flange Bushing is oriented as shown.
Insert the end of the Short Cable (23) into the
upper end of the Weight Tube. Slide the Weight
Guide Bracket (81) onto the top of the Weight
Tube as shown. Insert a 5/16Ó x 1 1/2Ó Bolt (24)
through the Weight Guide Bracket, the Weight
Tube and the end of the Short Cable. Tighten a
5/16Ó Nylon Lock Nut (3) onto the Bolt.
IMPORTANT: The Short and Long Cables (23,
66) must be properly routed on the Pulleys,
and the Cables must be properly tightened. To
tighten the Cables, refer to TROUBLE-SHOOTING AND MAINTENANCE on page 15 of this
userÕs manual.
20
21
22
23. Attach the Backrest (41) to the Front Upright (42)
with two 1/4Ó x 2 1/2Ó Screws (43) and 1/4Ó Flat
Washers (10).
24. Press a 1 1/2Ó Inner Cap (32) into the Seat Frame
(36).
Insert a 1/4Ó x 2Ó Carriage Bolt (38) into the centre
of each Seat Plate (37). Attach the Seat Plates to
the Seat (13) with four 1/4Ó x 3/4Ó Screws (18).
Insert the two 1/4Ó x 2Ó Carriage Bolts (38) into
the Seat Frame (36). Make sure that the Seat
(13) is turned so the wide end is towards the
1 1/2Ó Inner Cap (32). Tighten two 1/4Ó Nylon
Locknuts (7) with two 1/4Ó Flat Washers (10) onto
the Carriage Bolts.
25. Press a 1 1/2Ó Inner Cap (32) into the Leg Lever
(29).
Lubricate a 5/16Ó x 2 1/4Ó Bolt (33). Attach the
Leg Lever (29) to the Seat Frame (36) with the
Bolt and a 5/16Ó Nylon Lock Nut (3). Do not
overtighten the Nylon Lock Nut; the Leg Lever
must be able to pivot freely.
Insert the 5/16Ó x 2Ó Eyebolt (35) through the Leg
Lever (29) from the indicated side. Slide a 5/16Ó
Flat Washer (8) onto the Eyebolt and tighten a
5/16Ó Nylon Lock Nut (3) onto the Eyebolt.
26. Set the bracket on the Seat Frame (36) on the
indicated pins on the Front Upright (42). Attach
the Seat Frame with a 5/16Ó x 2 3/4Ó Carriage
Bolt (14) and the Seat Knob (40).
Press four 3/4Ó Round Inner Caps (34) into the
ends of the 13 1/2Ó Pad Tube (28) and the 13Ó
Pad Tube (31).
Insert the 13 1/2Ó Pad Tube (28) into the Seat
Frame (36). Slide a 6Ó Pad (30) onto each end of
the Pad Tube.
Insert the 13Ó Pad Tube (31) into the Leg Lever
(29). Slide a 5 3/4Ó Pad (50) onto each end of the
Pad Tube.
23
43
42
13
Wide
End
32
7
29
3
33ÑLubricate
35
8
3
32
31
28
29
50
34
34
30
30
Bracket
36
40
14
42
Pin
50
34
36
18
10
37
36
38
37
41
10
24
25
26
66
2
2
8
46
66
6
59
12
87
16
8
22
23
23
66
81
3
25
80
12
15
23
78
21
59
6
20
24
8
3
9
21
15
42
46
58
15
8
17
67
89
Page 11
1" Round Cap (49)Ð4
1" Cover Cap (55)Ð2
3/4" Inner Cap (34)Ð4
1 1/4" Inner Cap (57)Ñ1
1 1/2" Inner Cap (32)Ñ2
1 3/4" Inner Cap (44)Ð6
2" Inner Cap (27)Ð3
2" Outer Cap (88)Ð2
This chart is provided to help identify the small parts used in assembly. Some parts come pre-assembled for shipping
purposes; if a part cannot be found in the parts bags, check the system frame to make sure it hasnÕt come pre-assembled.
The number in parenthesis below each part refers to the key number of the part. The second number refers to the
quantity used in assembly. This side of the chart shows all of the nuts, washers and bolts used in assembly. See the
opposite side of this chart for all other parts.
REMOVE THIS PART IDENTIFICATION
SHEET FROM THE MANUAL!
Page 12
5/16" Nylon Lock Nut (3)Ð23
1/4" Flat Washer (10)Ð4
5/16" Flat Washer (8)Ð21
3/8" Flat Washer (9)Ð5
3/8" Jam Nut (6)Ð6
5/16" Jam Nut (2)Ð6
1/4" Nylon Lock Nut (7)Ñ6
3/8" Nylon Lock Nut (21)Ð6
5/16" x 2" Eyebolt (35)Ñ1
1/4" x 2" Carriage Bolt (38)Ð2
5/16" x 2 1/2" Carriage Bolt (1)Ð2
5/16" x 2 3/4" Carriage Bolt (14)Ð3
1/4" x 3/4" Screw (18)Ð8
1/4" x 2 1/2" Screw (43)Ð2
1/2" x 3/8" Spacer (51)Ñ2
5/16" x 2" Bolt (61)Ð3
1" Retainer (54)Ð4
1" Plastic Stop (64)Ð1
1/2" x 1/2" Spacer (65)Ñ2
5/16" x 2 1/4" Bolt (33)Ð3
3/8" x 1 3/4" Bolt (12)Ð8
3/8" x 2 3/4" Bolt (70)Ð1
3/8" x 2 1/2" Bolt (62)Ð2
1" Spacer (22)Ñ1
5/16" x 1 1/2" Bolt (24)Ð2
5/16" x 3" Bolt (17)Ð1
5/16" x 3 1/4" Bolt (76)Ð2
5/16" x 3 1/2" Bolt (87)Ð1
5/16" x 2 3/4" Bolt (11)Ð10
5/16" x 6" Bolt (74)Ð1
Loading...