Wen 4225 User Manual

15˝ VARIABLE SPEED DRILL PRESS

Model # 4225

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IMPORTANT:

Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for intended purpose, you will enjoy years of safe, reliable service.

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Have product questions? Need technical support?

Please feel free to contact us at:

800-232-1195

(M-F 8AM-5PM CST)

techsupport@wenproducts.com

WENPRODUCTS.COM

TABLE OF CONTENTS

Technical Data General Safety Rules Specific Safety Rules For Drill Press Electrical Information Know Your Drill Press Assembly and Adjustments Operation Maintenance Troubleshooting Exploded View and Parts List Warranty

TECHNICAL DATA

2 3 4 5 7 8 16 19 20 21 24

Model Number:

Motor:

Speed:

Chuck Capacity:

Stroke:

Capacity:

Table tilt:

Laser:

Weight:

4225

120 V, 60 Hz, 8.6 A, 2/3 HP

280-3300 RPM (no load)

1/12--5/8˝

4˝

7.5˝ (chuck to column) 48-3/4˝ (chuck to base)

0 to 45° left and right

Class III, transformer powered

154 lb

GENERAL SAFETY RULES

Safety is a combination of common sense, staying alert and knowing how your item works. SAVE THESE

SAFETY INSTRUCTIONS.

WARNING: To avoid mistakes and serious injury, do not plug in your tool until the following

steps have been read and understood.

1. READ and become familiar with this entire instruction manual. LEARN the tool’s applications, limitations, and possible hazards.

2. AVOID DANGEROUS CONDITIONS. Do not use power tools in wet/damp areas or expose them to rain. Keep work areas well lit.

3. DO NOT use power tools in the presence of flammable liquids or gases.

4. ALWAYS keep your work area clean, uncluttered, and well lit. DO NOT work on floor surfaces that are slippery with sawdust or wax.

5. KEEP BYSTANDERS AT A SAFE DISTANCE from the work area, especially when the tool is operating. NEVER allow children or pets near the tool.

6. DO NOT FORCE THE TOOL to do a job for which it was not designed.

7. DRESS FOR SAFETY. Do not wear loose clothing, gloves, neckties, or jewelry (rings, watches, etc.) when operating the tool. Inappropriate clothing and items can get caught in moving parts and draw you in. ALWAYS wear non-slip footwear and tie back long hair.

8. WEAR A FACE MASK OR DUST MASK to fight the dust produced by sawing operations.

WARNING: Dust generated from certain materials can be hazardous to your health. Always operate the tool in a well-ventilated area and provide for proper dust removal. Use dust collection systems whenever possible.

9. ALWAYS remove the power cord plug from the electrical outlet when making adjustments, changing parts, cleaning, or working on the tool.

10. KEEP GUARDS IN PLACE AND IN WORKING ORDER.

11. AVOID ACCIDENTAL START-UPS. Make sure the power switch is in the OFF position before plugging in the power cord.

12. REMOVE ADJUSTMENT TOOLS. Always make sure all adjustment tools are removed from the saw before turning it on.

13. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to OFF. Do not leave the tool until it has come to a complete stop.

GENERAL SAFETY RULES

14. NEVER STAND ON A TOOL. Serious injury could result if the tool tips or is accidentally hit. DO NOT store anything above or near the tool.

15. DO NOT OVERREACH. Keep proper footing and balance at all times. Wear oil-resistant rubber-soled footwear. Keep the floor clear of oil, scrap, and other debris.

16. MAINTAIN TOOLS PROPERLY. ALWAYS keep tools clean and in good working order. Follow instructions for lubricating and changing accessories.

17. CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, jamming, breakage, improper mounting, or any other conditions that may affect the tool’s operation. Any part that is damaged should be properly repaired or replaced before use.

18. MAKE THE WORKSHOP CHILDPROOF. Use padlocks and master switches and ALWAYS remove starter keys.

19. DO NOT operate the tool if you are under the influence of drugs, alcohol, or medication that may affect your ability to properly use the tool.

20. USE SAFETY GOGGLES AT ALL TIMES that comply with ANSI Z87.1. Normal safety glasses only have impact resistant lenses and are not designed for safety. Wear a face or dust mask when working in a dusty environment. Use ear protection such as plugs or muffs during extended periods of operation.

SPECIFIC RULES FOR DRILL PRESS

WARNING: Do not operate this tool until it is completely assembled and installed according to

the instructions.

1. Never turn the drill press on until the table is clear of all foreign objects (tools, scraps, etc.).

2. Always keep hands and fingers away from the drill bit.

3. Do not drill materials without a flat surface unless a suitable support is used (clamp or vice).

4. Never start the drill press with the drill bit pressed against the workpiece.

5. Make sure the table lock is tightened before starting the drill press.

6. Never layout, assemble, or set-up any work on the table while the drill is on.

7. Make sure the drill bit is securely locked in the chuck.

8. Make sure the chuck key is removed from the chuck before turning power on.

9. Adjust the table or depth stop to avoid drilling into the table.

SPECIFIC RULES FOR DRILL PRESS

10. Always stop the drill before removing scrap pieces from the table.

11. Use clamps or a vise to secure a workpiece to the table. This will prevent the workpiece from rotating with the drill bit.

12. Do not wear gloves when operating a drill press.

13. Set the drill press to the speed that is appropriate for the material being drilled.

14. If any part of the drill press is missing/damaged or if the electrical components fail to perform properly, shut the power OFF and unplug the drill press. Replace missing, damaged or failed parts before resuming operation.

15. Before leaving the machine, shut the power off, remove the drill bit and clean the table.

ELECTRICAL INFORMATION

GROUNDING INSTRUCTIONS

IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances.

DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the outlet, have the proper outlet installed by a licensed electrician.

IMPROPER CONNECTION of the equipment grounding conductor can result in electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding conductor to a live terminal.

CHECK with a licensed electrician or service personnel if you do not completely understand the grounding instructions or whether the tool is properly grounded.

USE ONLY THREE-WIRE EXTENSION CORDS that have three-pronged plugs and outlets that accept the tool’s plug as shown in Fig. A. Repair or replace a damaged or worn cord immediately.

CAUTION: In all cases, make certain the outlet in question is properly grounded. If you are not sure, have a licensed electrician check the outlet.

FIGURE A

WARNING: This tool is for indoor use only. Do not expose to rain or use in damp locations.

ELECTRICAL INFORMATION

GUIDELINES FOR USING EXTENSION CORDS

Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table below shows the correct size to be used according to cord length and nameplate ampere rating. When in doubt, use a heavier cord. The smaller the gauge number, the heavier the cord.

AMPERAGE

8.6 A 18 gauge 16 gauge 14 gauge 12 gauge

Make sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it.

Protect your extension cords from sharp objects, excessive heat and damp/wet areas.

Use a separate electrical circuit for your tools. This circuit must not be less than a #12 wire and should be protected with a 15 A time-delayed fuse. Before connecting the motor to the power line, make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor.

WARNING: This tool must be grounded while in use to protect the operator from electric shock.

REQUIRED GAUGE FOR EXTENSION CORDS

25 ft. 50 ft. 100 ft. 150 ft.

KNOW YOUR DRILL PRESS



Fig. 1

Digital Speed Readout

ON/OFF Switch

Depth Scale

Chuck

Table

Laser Switch

Feed Handles

Pulley Cover Knob

Pulley Cover

Column

Rack

Crank Handle

Column Base

Base

Table Lock Handle

Bevel Lock Bolt

Location Pin

Bevel Scale

Table Support Lock Handle

Speed Control Handle

LED Worklight Switch

Power Cord

Tension Knob

Lock Handle

ASSEMBLY AND ADJUSTMENTS

UNPACKING (Fig. 2)

Unpack the drill press and all of its parts. Compare against the list below. Do not discard the carton or any packaging until the drill press is completely assembled.

To protect the drill press from moisture, a protective coating has been applied to the machine’s surfaces. Remove this coating with a soft cloth moistened with kerosene or WD-40®. Do not use acetone, gasoline, or lacquer thinner to clean. Apply a coat of good paste wax to the table and column. Wipe all parts with a clean dry cloth.

Fig. 2

Head/Motor Assembly

Column Assembly

Table

Base

Hex Keys - 3, 4, 5

Table Support Lock Handle

Table Lock Handle

Bolt M12 X 35

Chuck

Chuck Arbor

Chuck Key

Feed Handle

Speed Handle

Wedge

Crank Handle

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