Wen 4210, 4210T User Manual

10" DRILL PRESS WITH
LASER CROSSHAIR
For replacement parts visit
WENPRODUCTS.COM
IMPORTANT:
Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of safe, reli­able service.
NEED HELP? CONTACT US!
Have product questions? Need technical support?
Please feel free to contact us at:
800-232-1195 (M-F 8am-5pm CST)
ZJ4113Z
4005911
NOTICE: Please refer to wenproducts.com for the most up-to-date instruction manual.
techsupport@wenproducts.com
WENPRODUCTS.COM
TABLE OF CONTENTS
Specifications ............................................................................................ 2
Introduction .............................................................................................. 3
General Safety Rules ................................................................................. 4
Specific Safety Rules for the Drill Press .................................................... 5
Electrical Information ................................................................................ 8
Know Your Drill Press ............................................................................... 9
Assembly & Adjustments ........................................................................ 10
Operation ................................................................................................ 19
Maintenance ............................................................................................ 21
Troubleshooting Guide ............................................................................ 22
Exploded View & Parts List ..................................................................... 24
Warranty Statement ................................................................................ 27
SPECIFICATIONS
Model Numbers 4210, 4210T
Motor 120 V, 60 Hz, 3.2A
Chuck Capacity 1/2"
Spindle Stroke 2-1/2"
Spindle Taper JT33
Speeds 600, 1100, 1700, 2400, 3100 RPM
Swing 10"
Table Size 7-5/8 x 7-5/8"
Base Size 13-1/8 x 8-1/8"
Column Diameter 2-1/4"
Total Height 26-1/2" Laser Class II, 650nm, 1mW
Weight 51 lbs.
Various drill bits, vises, clamps and other accessories can be purchased from
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wenproducts.com.
INTRODUCTION
Thanks for purchasing the WEN Drill Press. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool.
SAFETY ALERT SYMBOL: Indicates danger, warning, or caution. The safety symbols and the ex-
planations with them deserve your careful attention and understanding. Always follow the safety pre­cautions to reduce the risk of fire, electric shock and personal injury. However, please note that these instructions and warnings are not substitutes for proper accident prevention measures.
NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur. WEN reserves the right to change this product and specifications at any time without prior
notice.
Keep this manual available to all users during the entire life of the tool and review it frequently to
maximize safety for both yourself and others.
3
GENERAL SAFETY RULES
Safety is a combination of common sense, staying alert and knowing how your item works.
SAVE THESE SAFETY INSTRUCTIONS.
WARNING: Read and understand all warnings, cautions and operating instructions before using
this tool. Failure to follow all instructions listed below may result in personal injury and tool damage.
WORK AREA SAFETY
1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
4. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
2. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigera­tors. There is an increased risk of electric shock if your body is earthed or grounded.
3. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
4. If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
PERSONAL SAFETY
1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inatten­tion while operating power tools may result in serious personal injury.
2. Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes and hearing protection used for appropriate conditions will reduce the risk of personal injury.
3. Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
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GENERAL SAFETY RULES
4. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
5. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
6. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
POWER TOOL USE AND CARE
1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be con­trolled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
5. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
6. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into ac­count the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
SERVICE
Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
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SPECIFIC RULES FOR THE DRILL PRESS
WARNING: Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury.
1. TOOL PURPOSE. This drill press is designed to drill through metal and wood. Drilling through other materials could result in fire, injury, or damage to the workpiece. Using the machine for any other purpose for which it is not designed may result in serious injuries, machine damage and voiding of the warranty.
2. MACHINE MOUNTING. For operation safety, the drill press must be securely mounted onto a flat and stable surface or stand.
3. PERSONAL SAFETY.
• Always wear ANSI Z87.1-approved glasses with side shields, hearing protection and a dust mask.
• Do not wear loose clothing or jewelry, as they might get drawn in by the tool. Tie back long hair.
• DO NOT wear gloves while operating this machine.
4. Electric Cords. Keep cords away from heat, oil, sharp edges, and moving parts of the tool. Have an elec­trician replace or repair damaged or worn cords immediately.
5. TOOL & ACCESSORIES INSPECTION. Before operation, check the tool and accessories for any damage or missing parts. Do not use the tool if any part is missing or damaged. Make sure all adjustments are cor­rect and all connections are tight. Keep all guards in place.
6. DRILLING ACCESSORIES.
• Make sure the drill bit is not damaged before use, only use undamaged drill bits
• Make sure the drill bit is securely locked in the chuck before turning ON.
• Make sure the chuck key is removed from the chuck before turning ON.
• Use clamps or a vise to secure a workpiece to the table. This will prevent the workpiece from rotating with the drill bit.
7. Make sure the table lock is tightened before starting the drill press.
8. WORKPIECE REQUIREMENTS.
• Only stand workpieces sturdy enough to withstand the force of the drill bit.
• Inspect the workpiece for imperfections, nails, staples, etc. before drilling. Never drill stock that has questionable imperfections or embedded foreign objects.
• Do not drill materials without a flat surface unless a suitable support is used (clamp or vise).
9. PREVENTING ACCIDENTAL STARTING. Make sure the power switch is in the OFF position prior to plug­ging in the machine. Always make sure the power switch is in the OFF position and the machine is un­plugged when doing any cleaning, assembly, setup operations, or when not in use.
10. Do not operate this tool until it is completely assembled and installed according to the instructions.
11. Remove scrap pieces and other objects from the table before turning ON the drill press.
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SPECIFIC RULES FOR THE DRILL PRESS
12. DRILLING THE WORKPIECE.
• Allow spindle to reach full speed before drilling the workpiece.
• Never start the machine with the drill bit pressed against the workpiece.
• Adjust the table or depth stop to avoid drilling into the table.
• Set the drill press to the speed that is appropriate for the material being drilled.
13. Do not touch moving pieces. Keep hands away from the drill bit during operation. If cleaning is neces­sary, turn off the machine and use a brush to remove sawdust and chips instead of your hands.
14. Never perform layout, assembly or set-up work on the table while the machine is ON.
15. After turning off the drill press, wait until the spindle comes to a complete stop before touching the workpiece. Always turn the drill OFF before removing scrap from the table.
16. Before leaving the machine, always turn OFF and unplug the machine, remove the drill bit, and clean the table. Turn Off and unplug the machine before cleaning, making adjustments or changing drill bits. Ac­cidental start-ups may occur if the tool is plugged in during an accessory change or adjustment.
17. CLEANING. Never use solvents to clean plastic parts. Solvents could dissolve or otherwise damage the material. Use only a soft damp cloth to clean plastic parts.
18. REPLACEMENTS. Should any component of your drill press be missing/damaged or fail in any way, shut OFF the switch and remove the plug from power supply outlet. Replace the missing, dam­aged, or failed parts using only identical replacement parts before resuming operation.
CALIFORNIA PROPOSITION 65 WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other reproductive harm. Wash hands after handling. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement, and other masonry products.
Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area with approved safety equipment such as dust masks specially designed to filter out microscopic particles.
These safety instructions can’t possibly warn of every scenario that may arise with this tool,
so always make sure to stay alert and use common sense during operation.
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ELECTRICAL INFORMATION
GROUNDING INSTRUCTIONS
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the outlet, have the proper outlet installed by a licensed electrician. Make certain that the outlet in question is properly grounded, if you are unsure have a licensed electrician check the outlet.
IMPROPER CONNECTION of the equipment grounding conductor can result in electric shock. The con­ductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding conductor to a live terminal.
CHECK with a licensed electrician or service personnel if you do not com­pletely understand the grounding instructions or whether the tool is properly grounded.
USE ONLY THREE-WIRE EXTENSION CORDS that have three-pronged plugs and outlets that accept the tool’s plug as shown in Fig. 1. Repair or replace a damaged or worn cord immediately.
WARNING: This tool is for indoor use only. Do not expose to rain or use in damp locations.
Fig. 1
GUIDELINES AND RECOMMENDATIONS FOR EXTENSION CORDS
When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table below shows the correct size to be used according to cord length and ampere rating. When in doubt, use a heavier cord. The smaller the gauge number, the heavier the cord.
AMPERAGE
25 ft. 50 ft. 100 ft. 150 ft.
3.2 A 18 gauge 16 gauge 16 gauge 14 gauge
1. Examine extension cord before use. Make sure your extension cord is properly wired and in good condi­tion. Always replace a damaged extension cord or have it repaired by a qualified person before using it.
2. Do not abuse extension cord. Do not pull on cord to disconnect from receptacle; always disconnect by pulling on plug. Disconnect the extension cord from the receptacle before disconnecting the product from the extension cord. Protect your extension cords from sharp objects, excessive heat and damp/wet areas.
REQUIRED GAUGE FOR EXTENSION CORDS
3. Use a separate electrical circuit for your tool. This circuit must not be less than a 12-gauge wire and should be protected with a 15A time-delayed fuse. Before connecting the motor to the power line, make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor.
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KNOW YOUR DRILL PRESS
TOOL PURPOSE
Drill presses are mainly used to drill clean, precise cylindrical holes into workpieces or enlarge existing holes. You may also find other uses for your drill press such as reaming, countersinking, counterboring,
tapping, etc. Refer to the diagram below and on Page. 10 to become familiarized with the parts and con­trols of your Drill Press.
B
A
AA
Z
C
BB
H
I
D
E
J K
F
GCC
M
X W V
T
L
N
O
U
P
Q
R
A. Electrical Cord B. Motor Mount C. Housing Cover D. ON/OFF Switch E. Light ON/OFF Switch F. Spindle Return Spring G. Chuck H. Housing Knob I. Speed Chart J. Front (Spindle) Pulley
Various drill bits, vises, clamps and other accessories can be purchased from wenproducts.com
DDY
K. Drive (Motor) Pulley L. Motor M. Feed Handle N. Head O. Column P. Rack Q. Table Adjustment Handle R. Column Mount S. Base T. Table
S
U. Lightbulb V. Spindle W. Depth Adjustment Lock X. Depth Adjustment Guide Y. Table Bevel Guide Z. Table Lock AA. Rack Collar BB. Laser ON/OFF Switch CC. Lasers DD. Chuck Key
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