WEN 3400 User Manual

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Description
The WEN® Dust Extractor is a powerful yet compact dust collection system. The dust extractor is portable with a 4" diameter collection hose and an adapter set that allows connection to several other dust exhaust port sizes. Includes a filter cartridge and five filter bags with an efficiency rating of 0.5 microns.
The WEN® Dust Extractor additionally includes mounting hardware so that the unit may be conveniently stored on a wall, increasing floor space in the workshop. Also included is a caster set for increased portability.
Specifications
Motor: 3/4 HP, 20,000 RPM Voltage: 120 V Amps: 9.2 Hertz: 60 Air Flow Rate: 108 CFM Sound Level: 85 dBA Hose: 4" dia. x 7' Adapter Sizes: 34, 40, 45 and 68 mm Capacity: 13.2 gallons Weight: 27 lbs. Overall Size: 15.75" dia. x 27.56"
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General Safety Information
Warning: For your own safety, read all of the instructions and precautions before operating tool.
Caution: Always follow proper operating procedures as defined in this manual — even if you
are familiar with use of this or similar tools. Remember that being careless for even a fraction of a second can result in severe personal injury.
PROPOSITION 65 WARNING: Some dust created by using power tools contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks and cement and other masonry products.
Arsenic and chromium from chemically treated lumber.
Your risk from these exposures vary, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well-ventilated area with approved safety equipment. Always wear OSHA/NIOSH approved, properly fitting facemasks or respirators when using such tools.
Be Prepared for Job
1. Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry that may get caught in moving parts of machine.
2. Wear protective hair covering to contain long hair.
3. Wear safety shoes with non-slip soles.
4. Wear safety glasses complying with United States ANSI Z87.1. Everyday glasses have only impact resistant lenses. They are NOT safety glasses.
5. Wear facemask or dust mask if cutting operation is dusty.
6. Be alert and think clearly. Never operate power tools when tired, intoxicated or when taking medications that cause drowsiness.
Prepared Work Area for Job
1. Keep work area clean. Cluttered work areas and workbenches invite accidents.
2. Do not use power tools in dangerous environments. Do not use power tools in damp or wet locations. Do not expose power tools to rain.
3. Work area should be properly lit.
4. A proper electrical outlet should be available for the tool. Three-prong plugs should be plugged directly into properly grounded, three-prong receptacles.
5. Extension cords should have a grounding prong and the three wires of the extension cord should be at the correct gauge.
6. Keep visitors at a safe distance from work area.
7. Keep children out of workplace and childproof the workshop. Use padlocks, master switches, and switch key removal to prevent any unintentional use of power tools.
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Tool Should Be Maintained
1. Always unplug tool prior to inspection.
2. Consult manual for specific maintenance and adjustment procedures.
3. Keep tool lubricated and clean for safest operation.
4. Remove adjusting tools. Form habits of checking to see that adjusting tools are removed before switching the machine on.
5. Keep all parts in working order. Check to determine that the guard or other parts will operate properly and perform their intended function.
6. Check for damaged parts. Check for binding, breakage, mounting, misalignment of moving parts, or any other condition that may affect a tool’s operation.
7. A guard or other damaged part should be properly repaired or replaced. Do not perform makeshift repairs (use the parts list provided to order repair parts).
Know How to Use Tool
1. Use the tool for right job. Do not force a tool or attachment to do a job for which it was not designed.
2. Disconnect the tool when removing filter or collector bags.
3. Avoid accidental startups. Make sure that tool switch is in the off position before plugging in.
4. Do not force the tool. It will work most efficiently at the rate for which it was designed.
5. Leave hands free to operate machine. Protect hands from possible injury.
6. Never leave a tool running unattended. Turn the power off and do not leave until the tool comes to a complete stop.
7. Do not overreach. Keep proper footing and balance.
8. Never stand on the tool. Serious injury could occur if the tool tips over.
9. Keep hands away from moving parts.
10. Know your tool. Understand the tool’s operation, application, and limitations.
ELECTRICAL INFORMATION
Grounding instructions
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the outlet, have the proper outlet installed by a licensed electrician.
IMPROPER CONNECTION of the equipment grounding conductor can result in electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding conductor to a live terminal.
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CHECK with a licensed electrician or service personnel if you do not completely understand the grounding instructions or whether the tool is properly grounded.
USE ONLY THREE-WIRE EXTENSION CORDS that have three-pronged plugs and outlets that accept the tool's plug as shown in Fig. A. Repair or replace a damaged or worn cord immediately.
CAUTION: In all cases, make certain the outlet in question is properly grounded. If you are not sure, have a licensed electrician check the outlet.
WARNING: This tool is for indoor use only. Do not expose to rain or use in damp locations.
Guidelines for using extension cords
Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table below shows the correct size to be used according to cord length and nameplate ampere rating. When in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
Minimum Gauge for Extension Cords (AWG)
(When using 120 V only)
Total Length of Cord in feet
Ampere Rating
25'
50'
100'
150'
0 – 6 Amps
18 gauge
16 gauge
16 gauge
14 gauge
6 – 10 Amps
18 gauge
16 gauge
14 gauge
12 gauge
10 – 12 Amps
16 gauge
16 gauge
14 gauge
12 gauge
12 – 16 Amps
14 gauge
12 gauge
Not Recommended
Make sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it.
Protect your extension cords from sharp objects, excessive heat and damp/wet areas.
Use a separate electrical circuit for your tools. This circuit must not be less than a #12 wire and should be protected with a 15 A time-delayed fuse. Before connecting the motor to the power line, make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor.
WARNING: This tool must be grounded while in use to protect the operator from electric shock.
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Assembly
Refer to Exploded View, Page 9.
Install Casters
1. Thread M10 hex nut and flat washer (Item 29 and 33) onto the threaded stud of one of the casters (Item 31 and 32).
2. Insert threaded stud of caster into hole on the outside bottom of the tank (Item 28) and secure in position with M10 flat washer, lock washer and hex nut (Item 29, 30 and 33) inside tank.
3. Repeat the above steps for the remaining three casters.
Mount Filter Cartridge with Filter Bag
1. Place filter cartridge (Item14) inside filter bag (Item 24). Fold any bag overhang inside the filter cartridge.
2. Slide filter cartridge with bag onto motor (Item 9) until snug on motor housing.
Attach Hose
1. Attach hose (Item 20) to flange (Item 17) using one hose clamp (Item 19).
2. Attach hose coupling (Item 21) to other end of hose using the remaining hose clamp.
Mount Wall Bracket
1. Using a #10 drill bit, drill four holes as shown in Figure 1. Make sure to drill holes in a solid wood stud. We recommend the bottom edge of the bracket should be at least 45” above the floor.
2. Secure bracket (Item 39) in position using the four mounting bolts (Item 38), Note the orientation of the supporting bolt holes of the bracket as shown in Figure 1.
3. To store extractor, lift and insert support bolts (Item 37) into bolt holes of bracket.
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Operation
Refer to Exploded View, page 9.
1. Position dust extractor on a flat level surface near the dust-producing machine.
2. Connect inlet hose (Item 20) to dust producing machine using hose coupling (Item 21). Use adaptors (Item 27) if needed.
3. Turn dust collector on before starting dust-producing machine.
Emptying Extractor Tank
Turn switch off and remove plug from power source outlet before emptying collector bag.
Refer to Exploded View, page 9.
1. Pull out handle of locking strap (Item 13) to release and remove locking strap.
2. Remove upper section of extractor by lifting off top cover (Item 18).
3. Empty chips and dust inside tank into a suitable receptacle. Dispose of properly.
4. Replace the upper section on top of the tank. Secure in position with locking strap.
Changing Filter Bag and/or Cartridge
1. Pull out handle of locking strap (Item 13) to release and remove locking strap.
2. Remove upper section of extractor by lifting off top cover (Item 18).
3. Slide filter cartridge with bag (Item 14 and 24) off motor.
4. Remove bag from cartridge. Place new bag over cartridge, folding the bag excess inside the cartridge.
5. Slide cartridge with new bag onto motor until snug.
Maintenance
Turn switch off and remove plug from power source outlet before maintaining your dust extractor.
1. Clean dust, chips and other particles from motor. If operation is excessively dusty or dirty, frequent inspection of motor is required. Vacuum any particles that may have entered the motor.
2. Replace worn, cut or damaged line cord.
3. Replace worn or damaged collector hose.
4. Replace worn or damaged cartridge and bags.
5. Clean the casters as needed to ensure proper operation.
6. Frequently check that all nuts, bolts, screws, etc. have not loosened due to vibration.
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Troubleshooting Chart
Symptom
Possible Cause(s)
Corrective Action
Defective plug, cord, switch or motor
Check wiring, replace defective parts
Motor will not run.
Blown fuse or circuit breaker
Check fuse or breaker, replace Check filter bag connection. Check collector hose connections
Excessive dust in air.
Leaking bag or hose connection
Replace filter bag Worn brushes
Inspect brushes, place if necessary
Motor is excessively noisy, growls or pitch has changed. Defective motor
Have motor checked by qualified motor service technician Low voltage to collector caused by circuit overload
Remove other electric machines or appliances from circuit Low voltage to collector caused by undersized extension cords
Increase wire gauge size of extension cords or shorten extension cords
Motor fails to develop full power or motor stalls.
Low voltage from power source
Request voltage check from power company Burned or defective motor
Check motor, replace if necessary
Motor slow starts or fails to reach full speed. Worn brushes
Inspect brushes, replace if necessary Motor overload
Reduce load by slowing dust production
Motor overheats.
Improper motor cooling
Clean sawdust from motor Motor overloaded
Reduce load by slowing dust production
Tripping circuit breaker or fuses. Improper capacity of circuit breaker or fuses
Use proper capacity circuit breaker or fuse
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Exploded View
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Parts List
Item
Stock #
Description
Item
Stock #
Description
1
3400-001
Right Cover
21
3400-021
Hose Coupling
2
3400-002
Pan Head Screw
22
3400-022
Tap Screw
3
3400-003
Pan Head Screw
23
3400-023
Gasket
4
3400-004
Nut 24
3400-024
Filter Bag
5
3400-005
Left Cover
25
3400-025
Flat Washer
6
3400-006
Line Cord
26
3400-026
Pan Head Screw
7
3400-007
Strain Relief
27
3400-027
Hose Adapter Set
8
3400-008
Top Foam Seal
28
3400-028
Tank
9
3400-009
Motor
29
3400-029
Nut
10
3400-010
Side Foam Seal
30
3400-030
Lock Washer
11
3400-011
Switch
31
3400-031
Caster
12
3400-012
Pan Head Screw
32
3400-032
Locking Caster
13
3400-013
Locking Strap
33
3400-033
Flat Washer
14
3400-014
Filter cartridge
34
3400-034
Nut
15
3400-015
Lock Washer
35
3400-035
Lock Washer
16
3400-016
Serrated Washer
36
3400-036
Flat Washer
17
3400-017
Flange
37
3400-037
Socket Head Bolt
18
3400-018
Top Cover
38
3400-038
Mounting Screw
19
3400-019
Hose Clamp
39
3400-039
Mounting Bracket
20
3400-020
Hose
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Limited One Year Warranty
WEN Products is committed to build tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality.
LIMITED WARRANTY OF WEN CONSUMER POWER TOOLS PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC ("Seller") warrants to the original purchaser only, that all WEN consumer power tools
will be free from defects in material or workmanship for a period of one (1) year from date of purchase. Ninety days for all WEN products, if the tool is used for professional use.
SELLER'S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Limited Warranty and, to the extent permitted by law, any warranty or condition implied by law, shall be the repair or replacement of parts, without charge, which are
defective in material or workmanship and which have not been misused, carelessly handled, or misrepaired by persons other than
Seller or Authorized Service Center. To make a claim under this Limited Warranty, please contact us at 1-800-232-1195.. To
acquire service, you will have to provide proof of purchase and may be asked to ship the tool back to us freight prepaid.
THIS LIMITED WARRANTY DOES NOT APPLY TO ACCESSORY ITEMS SUCH AS CIRCULAR SAW BLADES, DRILL BITS, ROUTER BITS, JIGSAW BLADES, SANDING BELTS, GRINDING WHEELS, FILTER AND OTHER RELATED
ITEMS.
ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO ONE (1) YEAR FROM DATE OF PURCHASE. SOME STATES IN THE U.S., SOME CANADIAN PROVINCES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM THE SALE OR USE OF THIS PRODUCT.
SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION
MAY NOT APPLY TO YOU.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE IN CANADA AND FROM
COUNTRY TO COUNTRY.
THIS LIMITED WARRANTY APPLIES ONLY TO PORTABLE ELECTRIC TOOLS, BENCH POWER TOOLS, OUTDOOR POWER EQUIPMENT AND PNUMATIC TOOLS SOLD WITHIN THE UNITED STATES OF AMERICA, CANADA AND THE COMMONWEALTH OF PUERTO RICO. FOR WARRANTY COVERAGE WITHIN OTHER COUNTRIES, CONTACT THE WEN CUSTOMER SUPPORT.
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