Wells HTI3060AF Installation Manual

WELLS BLOOMFIELD, LLC
10 Sunnen Dr., St. Louis, MO 63143
telephone: 888-356-5362
fax: 314-781-2714
www.wells-mfg.com
OPERATION MANUAL
BAIN MARIE
022
BUILT-IN
STYLE
HEATED
Model HTI-3060AF
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of this appliance. Additional manuals are available from your WELLS DEALER.
TANKS
MODELS HTI300AF HTI400AF HTI500AF
HTI3060AF
Includes
INSTALLATION
USE & CARE
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
p/n 2M-305829 Rev. E M022 110314
LIMITED WARRANTY STATEMENT
Unless otherwise specied, all commercial cooking
equipment manufactured by WELLS BLOOMFIELD, LLC is
warranted against defects in materials and workmanship
for a period of one year from the date of original installation or 18 months from the date of shipment from our factory,
whichever comes rst, and is for the benet of the original
purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS BLOOMFIELD PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service
agency, the equipment has been modied, misused,
misapplied, improperly installed, or damaged in transit
or by re, ood or act of God. It also does not apply if
the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged
by Wells Bloomeld for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge
by a Wells Bloomeld factory authorized service agency
or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be
taken or shipped to the closest authorized service agency,
transportation charges prepaid, for service. In addition to
restrictions contained in this warranty, specic limitations
are shown in the Service Policy and Procedure Guide. Wells
Bloomeld authorized service agencies are located in principal
cities. This warranty is valid in the United States and Canada
and void elsewhere. Please consult your classied telephone
directory, your foodservice equipment dealer or contact:
Service Department, Wells Bloomeld, LLC
10 Sunnen Dr., St. Louis, MO 63143
phone (888) 356-5362 or fax (314) 781-2714
for information and other details concerning warranty.
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over
load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
All problems due to operation at voltages or phase
2. other than specied on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements
and wiring diagrams supplied with the equipment are not covered by this warranty.
4. Replacement of items subject to normal wear, to
include such items as knobs, light bulbs; and, normal
maintenance functions including adjustments of
thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure
to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility maintenance and scheduled maintenance procedures
will prolong the life of the appliance.
Travel mileage is limited to sixty (60) miles from an
7.
Authorized Service Agency or one of its sub-service
agencies.
8. All labor shall be performed during regular working
hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for
ninety (90) days from date of purchase on non-warranty
equipment. This parts warranty is limited only to
replacement of the defective part(s). Any use of non-
genuine Wells parts completely voids any warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this
warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to
perform service are not covered by warranty. This
includes institutional and correctional facilities.
. Proper attention to preventative
022 2M-305829 OpManual for HTI Bain Marie Warmers
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment
in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon
acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
VISIBLE LOSS OR DAMAGE:
1.
visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2.
FILE CLAIM FOR DAMAGE IMMEDIATELY:
Be certain that any
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is
unnoticed until the merchandise is unpacked, notify the
transportation company or carrier immediately, and le
“CONCEALED DAMAGE” claim with them. This
should be done within fteen (15) days from the date
the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomeld cannot assume liability for damage or loss
incurred in transit. We will, however, at your request, supply
xi
TABLE OF CONTENTS
WARRANTY xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 4
AGENCY LISTING INFORMATION 5
INSTALLATION 6 OPERATION 8 CLEANING INSTRUCTIONS 9 MAINTENANCE INSTRUCTIONS 11 TROUBLESHOOTING SUGGESTIONS 12 PARTS & SERVICE 13 CUSTOMER SERVICE DATA 13
INTRODUCTION
Thank You for purchasing this Wells Bloomeld appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use and care for the appliance in a manner which will ensure its optimum performance.
ELECTRICAL SPECIFICATIONS
MODEL VOLTS WATTS
HTI300AF
HTI400AF
HTI500AF
HTI3060AF
Units are shipped from the factory wired 3ø, and are eld convertible to 1ø.
Field wiring for 3ø must be at least 10 ga. copper. Field wiring for 208 volt 1ø must be at least 8 ga. copper.
022 2M-305829 OpManual for HTI Bain Marie Warmers
Field wiring for 240 volt 1ø must be at least 6 ga. copper Field wiring for all units must suitable for at least 90ºC.
208 6000 24.9 14.4 14.4 28.8 240 8000 28.8 16.7 16.7 33.3 208 9000 25.0 25.0 25.0 43.3 240 12000 28.9 28.9 28.9 50.0 208 9000 25.0 25.0 25.0 43.3 240 12000 28.9 28.9 28.9 50.0 208 9000 25.0 25.0 25.0 43.3 240 12000 28.9 28.9 28.9 50.0
AMPS PER LEG 3ø
L1 L2 L3
AMPS 1ø
1
FEATURES & OPERATING CONTROLS
IL2084
AUTOFILL BACKFLOW PREVENTER
WATER SUPPLY CONNECTION
PERFORATED
ELEMENT COVER
HEATING ELEMENT
DRAIN
DRAIN
SCREEN
DRAIN VALVE
CONTROL PANEL
ELECTRICAL
SUPPLY INLET
WATER LEVEL PROBES (inside pan)
AUTOFILL TUBE CONNECTION
TEMPERATURE READOUT
INDICATOR LIGHT
ON/OFF TOGGLE SWITCH
NAME PLATE
TEMPERATURE READOUT
INDICATOR LIGHT
ON/OFF TOGGLE SWITCH
NAME PLATE
022 2M-305829 OpManual for HTI Bain Marie Warmers
2
FEATURES & OPERATING CONTROLS (continued)
A. CONTROLS
The ON/OFF toggle switch controls power to the warmer. The INDICA
turned ON. The TEMPERATURE READOUT displays the current
temperature of the water bath. Temperature of the water bath is pre-set at 190ºF (88ºC). Actual temperature of the food product will vary depending upon type of product, food consistency and other such variables.
The HEATING ELEMENT is energized when:
a.
The water bath is below the set temperature; and,
b. The lower water level probe senses water. Heating elements are protected from contact with food containers
by perforated element covers.
B.
AUTOFILL
Water is automatically fed into the tank when:
a.
The ON/OFF toggle switch is turned ON ; and,
b. The upper water level probe does not sense water.
C. WELLSLOKS
Built-in heated tanks are equipped with WELLSLO
designed turnout tabs which help secure the tank ange to the
counter top. (See Installation Instructions, supplied with the appliance, for
details.)
TOR LIGHT will glow when the ON/OFF switch is
kS, uniquely
NOTE:
Heating elements must be completely covered with water at all times during operation.
Water supply must be properly connected to the warmer and turned ON. before operating the unit.
Drain valve must remain fully closed during operation.
Perforated element covers must be properly installed at all times during operation.
D.
DRAIN VALVE
Built-in heated tanks are equipped with a 1” NPT drain and 1/4-turn valve. Valve lever “down” is open; “up” is closed. Valve
must be closed for operation. A drain screen is provided to help prevent drain clogs. The drain
screen should be in place at all times during operation.
E.
NAME PLATE
Manufacturer information, as well as model, serial number and electrical requirements are listed on the NAME PLATE.
022 2M-305829 OpManual for HTI Bain Marie Warmers
3
PRECAUTIONS AND GENERAL INFORMATION
WARNING:
SHOCK HAzARD
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician.
DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe
electrical shock.
CAUTION: Risk of Damage
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance may result if these instructions are not followed.
CAUTION: Hot Surface
Exposed surfaces can be hot to the touch and may cause burns.
This appliance is intended for use in commercial establishments only. This appliance is intended to hold pre-heated food for human
consumption. No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring. Do not splash or pour water on, in or over any controls, control panel or wiring.
Exposed surfaces of this appliance can be hot to the touch and may cause burns.
Do not operate this appliance if the control panel is damaged. Call your Authorized Wells Service Agent for service.
The technical content of this manual, including any wiring diagrams,
schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualied technical personnel.
Any procedure which requires the use of tools must be performed by a
qualied technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics,
parts breakdown illustrations, notices and labels must remain with the
appliance if it is sold or moved to another location. This appliance is made in the USA. Unless otherwise noted, this
appliance has American sizes on all hardware.
022 2M-305829 OpManual for HTI Bain Marie Warmers
4
AGENCY LISTING INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions and maintained according to the instructions in this manual.
STD 4
This appliance is This appliance is V Listed under UL File E6070 for 208V and 240V .
U Listed under UL File E6070 for 208V and 240V
E6070
E6070
022 2M-305829 OpManual for HTI Bain Marie Warmers
5
INSTALLATION
NOTE: DO NOT discard
the carton or other packing
materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to
SHIPPING DAMAGE CLAIM PROCEDURE on the inside
front cover of this manual.
WARNING:
RISK OF INjURY
Installation procedures must
be performed by a qualied technician with full knowledge
of all applicable electrical and plumbing codes. Failure can result in personal injury and property damage.
CAUTION
FIRE HAzARD
Avoid storing ammable or
combustible materials in, on or near the appliance.
IMPORTANT: For warmers installed in plastic counter tops, the counter material must be protected from the heat of the warmer in order to prevent discoloration and/or
deterioration. Wellsloks are
not suitable for this purpose. The installer should contact the manufacturer or distributor of the countertop material for
specic instructions.
IMPORTANT: Wellslok
Extension ONLY with UL Listed warmers approved for installation in wood counter tops. Refer to the Installation Instructions provided with the warmer.
kits must be used
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective
plastic lm, packing materials and accessories form the Appliance
before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation
Instruction Sheet packed with the appliance before starting any
installation. Read and understand all labels and diagrams attached to the
appliance. Carefully account for all components and accessories before discarding
packing materials. Store all accessories in a convenient place for later
use.
COMPONENTS
W
ARMER w/ CONTROL PANEL
PERFORATED ELEMENT COVERS
2 ea. HTI-300AF 3 ea for all others)
1” NPT VALVE
PREPARATION
Refer to the Installation Instruction Sheet for cutout dimensions and required clearances. Maintain required clearances between the appliance and adjacent combustible surfaces.
INSTALLATION
1.
This is a GENERAL GUIDE. For specic cutout dimensions and
other installation details, refer to the Installation Instructions supplied with the warmer.
2. Cutout dimensions for tank units and control panels are listed on
the Installation Instructions provided with the warmer.
3. For “top-mounted” installation: a. Verify that provided sealants are applied to the underside of
the warmer top ange prior to setting the unit into the cutout.
b. After installation, verify that the tabs on the Wellsloks are turned out to lock the warmer into the counter.
c. Apply a thin bead of food-grade silicone sealant around the
ange to seal it to the counter.
d. Wellslok extension kits are available for installing warmers in
counter tops where the standard Wellslok would not normally reach. The extension kit will adapt to counter tops up to 1¾” thick.
e. For heated tanks installed in plastic (e.g. Corian®) counter
tops, the counter material must be protected from the heat of
the warmer in order to prevent discoloration and/or
deterioration. Wellsloks are not suitable for this purpose. The
installer should contact the manufacturer or distributor of
the countertop material for specic installation instructions.
022 2M-305829 OpManual for HTI Bain Marie Warmers
6
Loading...
+ 16 hidden pages