Weider WESY93190 User Manual
9925
Model No. WESY93190
Serial No.
Write the serial number in the space
above for future reference.
Serial Number Decal (Under Seat)
QUESTIONS?
As a manufacturer, we are
committed to providing complete
customer satisfaction. If you
have questions, or if there are
missing or damaged parts, we
will guarantee complete satisfaction through direct assistance
from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained technicians on our customer hot line
will provide immediate assistance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.ÐFri., 6 a.m.Ð6 p.m. MST
CAUTION
Read all precautions and instructions in this manual before using
this equipment. Save this manual
for future reference.
Patent Pending
USERÕS MANUAL
Visit our website at: www.weiderfitness.com
Table of Contents
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
HOW TO USE THE HOME GYM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of
this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before
beginning assembly.
Important Precautions
WARNING: To reduce the risk of serious injury, read the following important precautions before
using the home gym system.
1. It is the responsibility of the owner to ensure
that all users of the home gym system are
adequately informed of all precautions.
2. Read all instructions in this manual and in
the accompanying literature before using the
home gym system.
3. Use the home gym system only on a level
surface. Place a mat beneath the home gym
system to protect the floor or carpet.
4. Inspect and tighten all parts often. Replace
any worn parts immediately.
5. Keep children under the age of 12 and pets
away from the home gym system at all times.
6. Never release the press arm, butterfly arms,
leg lever, leg press plate, lat bar, ab strap, or
nylon strap while weights are raised. The
weights will fall with great force.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protec-
tion.
9. Always stand on the foot plate when performing an exercise that could cause the
home gym system to tip.
10. When using the leg press station, always be
sure that the lock pin is fully inserted and
that the lock pin is clipped in place on the
adjustment tube (see page 23).
11. Make sure that the cables remain on the pulleys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
12. Always disconnect the lat bar from the home
gym system when performing an exercise
that does not use the lat bar.
13. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cooling down.
14. The home gym system is intended for home
use only. do not use the home gym system in
any commercial, rental or institutional setting.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially
important for persons over the age of 35 or persons with pre-existing health problems. Read all
instructions before using. ICON assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.
2
Before You Begin
Thank you for selecting the versatile WEIDER¨PRO
9925 Training System. The WEIDER¨9925 offers a
selection of weight stations designed to develop every
major muscle group of the body. Whether your goal is
to tone your body, build dramatic muscle size and
strength, or improve your cardiovascular system, the
WEIDER¨9925 will help you to achieve the specific
results you want.
For your benefit, read this manual carefully before
using the WEIDER¨9925 Training System. If you
have additional questions, please call our Customer
High Pulley Station
Lat Bar
Service Department toll-free at 1-800-999-3756,
Monday through Friday, 6 a.m. until 6 p.m. Mountain
Time (excluding holidays). To help us assist you,
please note the product model number and serial
number before calling. The model number is
WESY93190. The serial number can be found on a
decal attached to the WEIDER¨9925 (see the front
cover of this manual).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
ASSEMBLED
DIMENSIONS:
Height: 78 in.
Width: 64 in.
Length: 70 in.
Butterfly Arms
Ab Pulley Station
Backrests
Leg Lever
Low Pulley
Station
Press Arm
Leg Press
Plate
Weight Stacks
Foot Plate
3
Assembly
Note: This introduction will save you more
time than it takes to read it!
Making Things Easier for Yourself
Everything in this manual is designed to ensure
that the assembly of our products can be completed successfully by anyone. However, it is important to recognize that your new equipment is a
sophisticated product with many small parts. The
assembly process will take timeÑpossibly several
hours. Most people find that by setting aside plenty of time, and by deciding to make the task
enjoyable, assembly will go smoothly. You may
want to complete the process over a couple of
evenings.
Giving Yourself a Good Start
Before you begin the assembly process itself, take
the time to complete the steps outlined here.
Clearing the Workspace
Clear a workspace that is large enough to hold all
parts and allow you to walk all the way around the
assembled equipment.
Identifying Parts
To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION
CHART located in the center of this manual. Place
the chart on the floor or work table and use it to
quickly identify different parts as you open the packages for each step.
Note: Some small parts may have been pre-attached
for shipping. If a part is not in the parts bag, check to
see if it has been pre-attached.
Orienting Parts
As you assemble this product, be sure that all parts
are oriented as shown in the drawings.
Tightening of Parts
Tighten all parts as you assemble them, unless
instructed to do otherwise.
Lining Up the Tools
Assembly requires the following tools (not included):
¥ Two (2) adjustable wrenches
¥ One (1) standard screwdriver
Unpacking the Box
To make the assembly process as smooth as possible, we have broken it into separate stages. All parts
used in each stage are found in individual packages
in the shipping box. Place all parts in a cleared area
and remove the packing materials. Do not dispose of
the packing materials until assembly is completed.
Important: Wait until you begin each assembly
stage to open the parts bag labeled for that
assembly stage.
¥ One (1) phillips screwdriver
¥ One (1) rubber mallet
¥ Lubricant, such as grease or petroleum jelly,
and soapy water
¥ Tape, such as clear tape or masking tape
Assembly will be more convenient if you have a
socket set, a set of open-end or closed-end wrenches
or a set of ratchet wrenches. Some assembly steps
require two people.
The Four Stages of the Assembly Process
Frame Assembly
You will begin by assembling the base and the
upright frames that serve as the skeleton of the
equipment. The seat and all moving parts will later
be attached to the frame.
Arm Assembly
Completes the press and butterfly arms that you
operate while you are exercising.
Cable Assembly
Completes the cables and pulleys that connect the
moving arms with each other and with the weights.
This ties the different parts together and makes the
equipment function as a unit.
Seat Assembly
Completes the seat and backrest that support your
body while you are exercising.
4
FRAME ASSEMBLY
1. Before beginning assembly, be sure that you have
read and understand the information in the box
above.
Locate and open the parts bags labeled ÒFRAME
ASSEMBLY BAG ONEÓ and ÒFRAME ASSEMBLY
BAG TWO.Ó
1
58
55
58
55
20
Press two 2Ó Square Outer Caps (58) onto the indicated ends of the Weight Base (14). Press a 2Ó
Square Inner Cap (56) into the end of the Weight
Base.
Insert four 5/16Ó x 2 1/2Ó Carriage Bolts (49) up
through the Weight Base (14).
Insert four 5/16Ó x 2 1/2Ó Carriage Bolts (49) up
through the Press Base (13).
Attach the Press Base (13) to the Weight Base (14)
with two 5/16Ó x 2 3/4Ó Bolts (55), two 5/16Ó Washers
(20) and two 5/16Ó Nylon Locknuts (40). Do not tight-
en the Nylon Locknuts yet.
2. Slide the Ab Upright (1) onto the indicated
5/16Ó x 2 1/2Ó Carriage Bolts (49) in the Weight Base
(14). Hand tighten two 5/16Ó Nylon Locknuts (40) onto
the Carriage Bolts. Do not tighten the Nylon
Locknuts yet.
20
14
49
13
49
56
2
40
49
Slide the Leg Press Upright (4) onto the indicated
5/16Ó x 2 1/2Ó Carriage Bolts (49) in the Press Base
(13). Hand tighten two 5/16Ó Nylon Locknuts (40) onto
the Carriage Bolts. Do not tighten the Nylon
Locknuts yet.
40
14
4
40
13
49
1
49
5
3. Press a 2Ó Square Inner Cap (56) into the open end
of the Top Frame (2). Press a 2Ó Square Inner Cap
(56) into each side of the Butterfly Frame (3). Press
two 1Ó Round Inner Caps (70) into the top of the
Butterfly Frame.
Attach the Butterfly Frame (3) to the Top Frame (2)
with a 5/16Ó x 3Ó Bolt (92). Make sure the Bolt is on
the side shown.
Finish attaching the Butterfly Frame (3) to the Top
Frame (2) with a 5/16Ó Nylon Jam Nut (91), a 5/16Ó x
2 3/4Ó Bolt (55), a 5/16Ó Washer (20) and a 5/16Ó
Nylon Locknut (40).
3
91
40
20
2
55
56
92
56
70
56
3
4. Slide the Front Seat Frame (8) onto the indicated
5/16Ó x 2 1/2Ó Carriage Bolts (49) in the Press Base
(13). Hand tighten two 5/16Ó Nylon Locknuts (40) onto
the Carriage Bolts.
Attach the other end of the Front Seat Frame (8) to
the Leg Press Upright (4) with two 5/16Ó x 2 3/4Ó Bolts
(55), two 5/16Ó Washers (20) and two 5/16Ó Nylon
Locknuts (40).
Press a 2Ó Square Inner Cap (56) into the Front Seat
Frame (8).
5. Place the Rear Seat Frame (16) onto the indicated
5/16Ó x 2 1/2Ó Carriage Bolts (49) in the Weight Base
(14). Hand tighten two 5/16Ó Nylon Locknuts (40) onto
the Carriage Bolts.
Attach the Rear Seat Frame (16) to the Ab Upright (1)
with two 5/16Ó x 2 3/4Ó Bolts (55), two 5/16Ó Washers
(20) and two 5/16Ó Nylon Locknuts (40).
4
55
20
5
16
40
55
40
55
40
8
4
13
49
20
1
56
40
40
20
6. Press a 1 1/2Ó Square Inner Cap (57) into each end
of the Leg Lever (15).
Attach a Leg Press Bumper (53) to the indicated hole
in the Rear Seat Frame (16) with a 1Ó Tap Screw
(72).
Lubricate a 5/16Ó x 2 1/4Ó Bolt (62). Attach the Leg
Lever (15) to the bracket on the Rear Seat Frame
(16) with the Bolt, two Leg Lever Spacers (30) and a
5/16Ó Nylon Locknut (40).
14
49
30
72
57
Lubricate
62
53
16
6
40
30
15
57 14
6
7. Insert two Weight Guides (23) into one of the brackets on the Weight Base (14). Attach the lower ends of
the Weight Guides with a 5/16Ó x 6Ó Bolt (67), two
1/2Ó x 3/4Ó Spacers (69), and a 5/16Ó Nylon Locknut
(40). Do not overtighten the Nylon Locknut.
Attach the other Weight Guides (23) in the same
manner.
7
23
23
40
8. Slide a Weight Bumper (27) onto each of the Weight
Guides (23).
Slide eight Weights (90) onto each set of Weight
Guides (23). Make sure the pin grooves are on the
indicated side of each stack of Weights.
8
Grooves
Pin
90
27
14
69
67
90
Pin
Grooves
27
9. Press a Weight Tube Bumper (26) into each Weight
Tube (25).
Insert a Weight Tube (25) into each stack of Weights
(90). Make sure the pins on the Weight Tubes are
in the pin grooves in the upper Weights.
23
9
90
Pin
Grooves
23
25
26
90
7
10. Lubricate the insides of the holes in the Top Weights
(24) as shown. Slide a Top Weight onto each set of
Weight Guides (23).
10
24
11. Attach the Top Frame (2) to the Ab Upright (1) with
two 5/16Ó x 2 3/4Ó Bolts (55), two 5/16Ó Washers (20)
and two 5/16Ó Nylon Locknuts (40). Do not tighten
the Nylon Locknuts yet.
Lubricate
11
23
24
Lubricate
23
55
20
55
Attach the Butterfly Frame (3) to the Leg Press
Upright (4) with two 5/16Ó x 2 3/4Ó Bolts (55), two
5/16Ó Washers (20), and two 5/16Ó Nylon Locknuts
(40). Do not tighten the Nylon Locknuts yet.
12. Attach the upper ends of one set of Weight Guides
(23) to the Top Frame (2) with a 5/16Ó x 6Ó Bolt (67),
two 1/2Ó x 3/4Ó Spacers (69) and a 5/16Ó Nylon
Locknut (40).
Attach the upper ends of the other set of Weight
Guides (23) in the same manner.
Before continuing, firmly tighten all nylon locknuts used in steps 1 through 12.
12
20
2
40
69
40
23
40
69
67
1
40
2
3
4
23
67
8
13. Attach the Leg Press Plate (11) to the Adjustment
Tube (10) with a 5/16Ó x 2 1/2Ó Bolt (39), two 5/16Ó
Washers (20) and a 5/16Ó Nylon Locknut (40). Make
sure the Leg Press Plate and Adjustment Tube are
oriented as shown.
Press a 1 3/4Ó Square Inner Cap (48) into the
Adjustment Tube (10).
13
48
39
10
Angle
20
40
11
14. Attach the Adjustment Tube (10) to the Leg Press
Arm (9) with the Lock Pin (73). Make sure the Leg
Press Plate (11) is oriented as shown.
Press two 2Ó Square Inner Caps (56) into the open
ends of the Leg Press Arm (9).
ARM ASSEMBLY
15. Locate and open the parts bag labeled ÒARM
ASSEMBLY.Ó
Attach the Leg Press Bumper (53) to the Front Seat
Frame (8) with the 1Ó Tap Screw (72).
Lubricate the 3/8Ó x 3 1/4Ó Bolt (71). Attach the Leg
Press Arm (9) to the Press Base (13) with the Bolt
and a 3/8Ó Nylon Locknut (42).
14
15
73
10
11
9
56
8
9
53
42
72
71ÑLubricate
13
16. Press a 1Ó x 7/8Ó Plastic Bushing (54) onto each
welded spacer on the Press Frame (12). Slide the
Press Frame onto the Press Base (13) so that the
Plastic Bushings are aligned with the indicated tube.
Note: This will be a tight fit. Make sure that the
high hole is on the side shown.
Lubricate the 3/8Ó x 8Ó Bolt (52). Attach the Press
Frame (12) to the Press Base (13) with the Bolt and a
3/8Ó Nylon Locknut (42).
16
Tube
High
Hole
Welded
Spacers
42
12
13
52ÑLubricate
54
9
17. Attach a Press Arm (7) to one side of the Press
Frame (12) with two 5/16Ó x 2 1/2Ó Bolts (39) and two
5/16Ó Nylon Locknuts (40).
17
Attach the other Press Arm (7) to the Press Frame
(12) in the same manner.
18. Press a 1Ó Round Inner Cap (70) into the indicated
end of one Press Arm (7). Press a 1 3/4Ó Square
Inner Cap (48) into the Press Arm.
Repeat this step for the other Press Arm (not shown).
18
39
7
12
48
7
7
40
70
19. Lubricate both axles on the Butterfly Frame (3).
Refer to the drawing and identify the Right Arm (5)
and the Left Arm (6).
Press a 1 3/4Ó Square Inner Cap (48) into the upper
end of the Left Arm (6). Slide the Left Arm onto the
indicated axle. Note: Be careful not to confuse the
Left Arm with the Right Arm (5). Be sure that the
upper end of the Left Arm is behind the indicated
bracket on the Butterfly Frame (3).
IMPORTANT NOTE: Before assembling the 1Ó
Retainers (45) used in this step, be sure that you
thoroughly understand the step. The Retainers
can be assembled only once. If they must be
removed, you will need to order new Retainers.
Tap two 1Ó Retainers (45) and a 1Ó Round Outer Cap
(46) onto the axle. Be sure that the teeth on the
Retainers bend toward the Round Outer Cap, as
shown in the inset drawing.
Attach the Right Arm (5) in the same manner.
19
3
Lubricate Axle
5
Bracket
48
45
46
6
Axle
45
10
46
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