Weider WESY92190 User Manual

USERÕS MANUAL

Model No. WESY92190 Serial No.

The serial number is found in the location shown below. Write the serial number in the space above.

CAUTION

Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference.

QUESTIONS?

As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or if there are missing parts, we will guarantee complete satisfaction through direct assistance from our factory.

TO AVOID UNNECESSARY DELAYS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER HOT LINE. The trained technicians on our customer hot line will provide immediate assistance, free of charge to you.

CUSTOMER HOT LINE:

1-800-999-3756

Mon.ÐFri., 6 a.m.Ð6 p.m. MST

Patent Pending

Visit our website at

www.weiderfitness.com

new products, prizes,

fitness tips, and much more!

Serial

Number

Decal

Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Cable Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

How to Use the Weight System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Trouble-shooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

Note: A PART LIST/EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached to the center of this manual. Remove the PART LIST/EXPLODED DRAWING and the PART IDENTIFICATION CHART before beginning assembly.

Table of Contents

WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.

Important Precautions

1. It is the responsibility of the owner to ensure that all users of the weight system are adequately informed of all precautions.

2. Read all instructions in this manual and in the accompanying literature before using the weight system.

3. If you feel pain or dizziness at any time while exercising, stop immediately and begin cooling down.

4. Use the weight system only on a level surface. Cover the floor or carpet beneath the weight system for protection.

5. Inspect and tighten all parts often. Replace any worn parts immediately.

6. Make sure the cables remain on the pulleys at all times. If the cables bind while you are exercising, stop immediately and make sure the cables are on all of the pulleys.

7. Always stand on the foot plate when performing an exercise that could cause the weight system to tip.

8. Keep children under the age of 12 and pets away from the weight system at all times.

9. Keep hands and feet away from moving parts.

10. The weight system is designed to be used by only one person at a time.

11. Always wear athletic shoes for foot protection when exercising.

12. Always disconnect the lat bar or row bar from the weight system when performing an exercise that does not use them.

13. Keep the power cord away from heated surfaces.

14. The weight system is intended for home use only. Do not use the weight system in a commercial, rental, or institutional setting.

15. The decals shown at the right have been placed on the weight system in the five locations shown on page 4. If a decal is missing or illegible, please call the customer hot line listed on the front cover of this manual to order a free replacement decal. Apply the decal in the location shown.

To reduce the risk of serious injury, read the following important precautions before using the weight system.

WARNING:

ASSEMBLED DIMENSIONS: Height: 77 in. Width: 38 in. Length: 61 in.

Low Pulley Station

Warning Decal 2

Foot Plate

Row Bar

Console

High Pulley Station

Ab Pulley Station

Leg Lever

Butterfly Arm

Press Arm

Shroud

Warning Decal 2

(on both sides of the

weight mechanism

inside of the shroud)

Warning Decal 1

Seat

Backrest

Thank you for selecting the versatile WEIDER¨E2000. The E2000 offers a selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the E2000 will help you to achieve the results you want.

For your benefit, read this manual carefully before using the WEIDER¨E2000. If you have additional

questions, please call our Customer Service

Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY92190. The serial number can be found on a decal attached to the E2000 (see the front cover of this manual).

Please use the drawing below to familiarize yourself with the major parts and how they fit together.

Before You Begin

Curl Pad

Lat Bar

Note: This introduction will save you more time than it takes to read it!

Identifying Parts

To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART located in the center of this manual. Place the chart on the floor and use it to quickly identify different parts as you open the packages for each step. Note: Some small parts may have been preattached. If a part is not in the parts bag, check to see if it has been pre-attached.

Orienting Parts

As you assemble this product, be sure that all parts are oriented as shown in the drawings.

Tightening Parts

Tighten all parts as you assemble them, unless instructed to do otherwise.

Required Tools

Assembly requires the following tools (not included):

¥ Two (2) adjustable wrenches

¥ One (1) standard screwdriver

¥ One (1) phillips screwdriver

¥ One (1) rubber mallet

¥ Lubricant, such as grease or petroleum jelly,

and soapy water

¥ Tape, such as clear tape or masking tape

Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches or a set of ratchet wrenches.

Giving Yourself a Good Start

Before you begin the assembly process, take the time to complete the steps outlined here.

Clearing the Workspace

Clear a workspace that is large enough to hold all parts and allow you to walk all the way around the assembled equipment.

Unpacking the Box

To make the assembly process as smooth as possible, we have broken it into separate stages. All parts used in each stage are found in individual packages in the shipping box. Place all parts in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.

Important: Wait until you begin each assembly stage to open the parts bag labeled for that assembly stage.

Assembly

Making Things Easier for Yourself

Everything in this manual is designed to ensure that the weight system can be assembled successfully by anyone. However, it is important to recognize that the weight system is a sophisticated product with many small parts. The assembly process will take timeÑpossibly several hours. By setting aside plenty of time, and by deciding to make the task enjoyable, assembly will go smoothly. You may want to complete the process over a couple of evenings.

The Four Stages of the Assembly Process

Frame Assembly

You will begin by assembling the base and the upright frames that serve as the skeleton of the equipment.

Arm Assembly

Completes the press and butterfly arms that you operate while you are exercising.

Cable Assembly

Completes the cables and pulleys that connect the moving arms with each other and with the weight mechanism.

Seat Assembly

Completes the seats and backrests that support your body while you are exercising.

1. Before beginning assembly, make sure you have read and understood the information on page 5.

Open the parts bag labeled ÒFRAME ASSEMBLY.Ó

Press a 2Ó Square Outer Cap (51) onto each end of the Stabilizer (5).

Insert two 5/16Ó x 2 3/4Ó Carriage Bolts (14) up through the Stabilizer (5) and place it flat on the floor.

2. Press a 2Ó Square Inner Cap (21) into the end of the Base (8).

Insert two 5/16Ó x 2 1/2Ó Carriage Bolts (52) up through the Base (8).

Place the Base (8) on the floor with the holes in the mounting bracket over the Carriage Bolts (14) in the Stabilizer (5).

Frame Assembly

Bracket

3. Press a 1Ó x 2Ó Inner Cap (11) into the top of the Rear Upright (18).

Slide the Rear Upright (18) onto the 5/16Ó x 2 3/4Ó Carriage Bolts (14) in the Stabilizer (5). Hand tighten a 5/16Ó Nylon Locknut (53) onto each Carriage Bolt.

Make sure the Rear Upright (18) is oriented as shown. The wide side of the bracket on the lower end must be on the side shown.

Slide the Front Upright (42) onto the 5/16Ó x 2 1/2Ó Carriage Bolts (52) in the Base (8). Hand tighten a 5/16Ó Nylon Locknut (53) onto each Carriage Bolt.

Do not tighten the Nylon Locknuts yet.

Wide

Side of

the

Bracket

4. Press a 2Ó Square Inner Cap (21) into each end of the crossbar on the Top Frame (1).

Slide two 5/16Ó Flat Washers (56) onto two 5/16Ó x 2 3/4Ó Bolts (67).

Place the Top Frame (1) on top of the Front Upright (42) and align the indicated holes with the holes in the bracket on the Front Upright.

Insert the 5/16Ó x 2 3/4Ó Bolts (67) through the Top Frame (1) and the bracket on the Front Upright (42). Hand tighten a 5/16Ó Nylon Locknut (53) onto each Bolt. Do not tighten the Nylon Locknuts yet.

Bracket

Crossbar

5. Slide two 5/16Ó Flat Washers (56) onto two 5/16Ó x 1 3/4Ó Bolts (58).

Align the holes in the bracket on the Top Frame (1) with the holes in the Rear Upright (18). Insert the 5/16Ó x 1 3/4Ó Bolts (58) and hand tighten two 5/16Ó Nylon Locknuts (53) onto them.

Tighten all of the Nylon Locknuts used in steps 3 to 5.

Knobs

ÒUÓ-bracket

6. Note: Make sure that you do not cut the wires

while cutting the tie that is holding the Weight Mechanism (26).

Cut the Weight Mechanism (26) away from the Front Upright (42). Carefully lower the Mechanism onto the Base (8), positioning the ÒUÓ-bracket as shown.

7. Snap the Shocks (16) onto the indicated knobs on the Front Upright (42) and the Weight Mechanism (26).

10. Press a 1 1/2Ó Square Inner Cap (33) into the end of the Seat Frame (36).

Insert two 5/16Ó x 2 3/4Ó Bolts (67) through the Support Plate (27) and the indicated holes in the Front Upright (42). Place the mounting bracket on the Seat Frame (36) over the two Bolts. Tighten a 5/16Ó Nylon Locknut (53) onto each Bolt. Make sure the

Support Plate (27) is oriented as shown.

Press the Angle Cap (62) onto the end of the rod on the Support Plate (27). Make sure that the Angle

Cap is angled as shown in the inset drawing.

Rod

Bracket

11. Open the parts bag labeled ÒARM ASSEMBLY.Ó

Press a Plastic Bushing (7) onto each welded tube on the Press Frame (12).

Lubricate the 3/8Ó x 8Ó Bolt (59). Attach the Press Frame (12) to the Base (8) with the Bolt and a 3/8Ó Nylon Locknut (57).

Arm Assembly

59 Lubricate

Welded Tubes

9. Feed both Wire Ties (23) into the Wire Tie Blocks (82) that are pre-assembled to the Base (8). Carefully position the wire bundle over the Wire Tie Blocks and secure the wires to the Base with the Wire Ties.

Note: The other end of the wire bundle will be attached to a shroud in a later step. Make sure that

some slack is left between the wires and the Weight Mechanism (26, not shown) for this purpose.

Wires

8. Attach the indicated end of the Console Cord (83) to the indicated end of the wire bundle. Make sure that

the Console Cord is attached exactly as shown.

Wires

Lubricate

Bracket

Axle

13. Identify the Right Butterfly Arm (48) and the Left Butterfly Arm (47). Note the position of the welded bracket on each Arm. Arm identification is very

important for this step.

Lubricate both axles on the Top Frame (1). Slide the Right Butterfly Arm (48) onto the right axle. Note: Be

careful not to confuse the Right and Left Butterfly Arms. Make sure the upper end of the Right Butterfly Arm is behind the indicated bracket on the Top Frame.

Tap two 1Ó Retainers (4) and a 1Ó Round Cover Cap (3) onto the Right Axle. To do this, place the two retainers on top of the Cover Cap. Make sure the

teeth on the Retainers (4) bend towards the Cover Cap (3), as shown in the inset drawing. Tap on the

Cover Cap with a rubber mallet.

Attach the Left Butterfly Arm (47) in the same manner. Press a 2Ó Square Inner Cap (21) into the lower end of each Butterfly Arm (47, 48).

Lubricate the lower end of each Butterfly Arm (47, 48) with soapy water and slide a Foam Pad (45) onto each Arm.

14. Press a 1 1/2Ó Square Inner Cap (33) into the Leg Lever (29).

Lubricate a 5/16Ó x 2 1/2Ó Bolt (22). Attach the Leg Lever (29) to the Seat Frame (36) with the Bolt and a 5/16Ó Nylon Jamnut (91). Do not overtighten the

Nylon Jamnut. The Leg Lever should pivot freely.

Attach the 3/8Ó x 2 1/4Ó Eyebolt (44) into the indicated hole in the Leg Lever (29) with a 3/8Ó Flat Washer (55) and a 3/8Ó Nylon Locknut (57).

22 Lubricate

Left

Right

12. Note: In the following steps, some parts are not shown for clarity.

Press a 2Ó Square Inner Cap (21) into the top of a Press Arm (46). Press a 1Ó Round Inner Cap (49) into the indicated hole in the Press Arm (46).

Attach the Press Arm (46) to the Press Frame (12) with two 5/16Ó x 2 3/4Ó Bolts (67) and two 5/16Ó Nylon Locknuts (53).

Attach the other Press Arm (46) in the same way.

+ 19 hidden pages