Weider WESY86303 User Manual

Page 1
Model No. WESY86303
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Serial No.
Write the serial number in the space
bove for future reference.
a
Serial Number Decal (Under Seat)
QUESTIONS?
As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satisfac­tion through direct assistance from our factory.
USER'S MANUAL
TO AVOID UNNECESSARY DELAYS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER HOT LINE. The trained techni­cians on our customer hot line will provide immediate assis­tance, free of charge to you.
CUST
OMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
Patent Pending
Page 2
TABLE OF CONTENTS
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
OW TO USE THE TRAINING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
H
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before beginning assembly.
WEIDER is a registered trademark of ICON Health & Fitness, Inc.
LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and material, under normal use and service conditions, for a period of ninety (90) days from the date of pur­chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim­ited to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All products for which warranty claim is made must be received by ICON at one of its authorized service cen­ters with all freight and other transportation charges prepaid, accompanied by sufficient proof of purchase. All returns must be pre-authorized by ICON. This warranty does not extend to any product or damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON authorized service center, products used for commercial or rental pur­poses, or products used as store display models. No other warranty beyond that specifically set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con­nection with the use or performance of the product or damages with respect to any economic loss, loss of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci­dental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. Some states do not allow limitations on how long an implied warranty lasts. limitation may not apply to you.
Accordingly, the above
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEAL
TH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813
2
Page 3
IMPORTANT PRECAUTIONS
ARNING: To reduce the risk of serious injury, read the following important precautions before
W using the training system.
1. It is the responsibility of the owner to ensure that all users of the training system are ade­quately informed of all precautions.
2. Read all instructions in this manual and in the accompanying literature before using the training system.
3. Use the training system only on a level sur-
face. Place a mat beneath the training sys­tem to protect the floor or carpet.
4. Inspect and tighten all parts often. Replace
any worn parts immediately.
5. Keep children under the age of 12 and pets
away from the training system at all times.
6. Never release the press arm, butterfly arms,
leg lever, leg press plate, lat bar, ab strap, or nylon strap while weights are raised. The weights will fall with great force.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protec-
tion.
9. Always stand on the foot plate when per-
forming an exercise that could cause the training system to tip.
10. When using the leg press station, always be
sure that the lock pin is fully inserted and that the lock pin is clipped in place on the
adjustment tube (see page 23).
11. Make sure that the cables remain on the pul­leys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys.
12. Always disconnect the lat bar from the train ing system when performing an exercise that does not use the lat bar.
13. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
14. The training system is intended for home use only. Do not use the training system in any commercial, rental, or institutional setting.
15. The decal shown at the right has been attached to the training sys­tem in the two locations shown on page 4. If a decal is missing or illegible, please call toll­free 1-800-999­3756 to order a free replacement decal. Apply the decal in the loca­tion shown.
-
WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
3
Page 4
BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER®8630
raining system. The WEIDER
t
®
630 offers a selection
8 of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the WEIDER
®
8630 will help you to achieve the specific results you want.
For your benefit, read this manual carefully before
®
using the WEIDER
8630 training system. If you
have additional questions, please call our Customer
High Pulley Station
Lat Bar
Service Department toll-free at 1-800-999-3756,
onday through Friday, 6 a.m. until 6 p.m. Mountain
M Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY86303. The serial number can be found on a decal attached to the WEIDER
®
8630 (see the front
cover of this manual).
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
ASSEMBLED DIMENSIONS: Height: 78 in. Width: 64 in. Length: 70 in.
Butterfly Arms
WARNING DECAL
Ab Pulley Station
Backrests
Leg Lever
Low Pulley Station
Foot Plate
Press Arm
Leg Press
Plate
WARNING
DECAL
Weight Stacks
4
Page 5
ASSEMBLY
Make Assembly Easier for Yourself!
Everything in this manual is designed to ensure that the training system can be assembled successfully by anyone. Before
beginning assembly, make sure to read the information on this page; this brief intro­duction will save you much more time than it takes to read it!
Assembly Requires Two Persons
For your convenience and safety, assemble the training system with the help of another person.
Make sure you have the following tools:
• Two (2) adjustable wrenches
• One (1) standard screwdriver
• One (1) phillips screwdriver
• One (1) rubber mallet
• You will also need grease or petroleum jelly, a small amount of soapy water, and clear tape or masking tape.
Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
Set Aside Enough Time
Due to the many features of the training system, the assembly process will require about six hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the training system over a couple of evenings.
Select a Location for the Training System
Because of its weight and size, the training system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the training system as you assemble it.
How to Unpack the Box
To make assembly as easy as possible, we have divided the assembly process into four stages. The parts needed for each stage are found in individual bags. Important: W
to open the parts bag for that stage.
parts of the training system in a cleared area and remove the packing materials. Do not dispose the packing materials until assembly is completed.
ait until you begin each stage
Place all
of
How to Identify Parts
To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART in the center of this manual. Place the chart on the floor and use it to easily identify parts during each assembly step.
been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.
Note: Some small parts may have
How to Orient Parts
As you assemble the training system, make sure that all parts are oriented exactly as shown in the drawings.
Tightening Parts
Tighten all parts as you assemble them, unless instructed to do otherwise.
Questions?
If you have questions after reading the assembly instructions, please call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday
, 6 a.m. until 6 p.m. Mountain Time.
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of the training system.
Arm Assembly—During this stage you will assemble the arms and the leg lever
.
Cable Assembly—During this stage you will attach the cables and pulleys that connect the arms to the weights.
Seat Assembly—During the final stage you will assemble the seats and the backrests.
5
Page 6
1.
Before you begin this step, make sure that you have read all of the information on page 5. This brief introduction will save you much more time than it takes to read it!
Locate and open the parts bags labeled “FRAME ASSEMBLY BAG ONE” and “FRAME ASSEMBLY BAG TWO.”
Press two 2” Square Outer Caps (58) onto the Weight Base (14) in the indicated locations. Press a 2” Square Inner Cap (56) into the end of the Weight Base.
Insert four 5/16” x 2 1/2” Carriage Bolts (49) up through the Press Base (13). Insert two 5/16” x 2 1/2” Carriage Bolts up through the Weight Base (14).
Attach the Press Base (13) to the Weight Base (14) with two 5/16” x 2 3/4” Bolts (55), two 5/16” Washers (20), and two 5/16” Nylon Locknuts (40).
Locknuts yet.
Do not tighten the Nylon
1
58
55
20
4
1
40
49
56
2
58
13
49
2. Slide the Ab Upright (1) onto the indicated 5/16” x 2 1/2” Carriage Bolts (49) in the Weight Base (14). Hand tighten two 5/16” Nylon Locknuts (40) onto the Carriage Bolts.
Do not tighten the Nylon Locknuts yet.
Slide the Leg Press Upright (4) onto the indi-
FRAME ASSEMBLY
cated 5/16” x 2 1/2” Carriage Bolts (49) in the Weight Base (14). Hand tighten two 5/16” Nylon Locknuts (40) onto the Carriage Bolts.
Do not tighten the Nylon Locknuts yet.
3. Press a 2” Square Inner Cap (56) into each end of the Top Frame (2). Press a 2” Square Inner Cap (56) into each side of the Butterfly Frame (3). Press two 1” Inner Caps (98) into the top of the Butterfly Frame.
Attach the Butterfly Frame (3) to the Top Frame (2) with a 5/16” x 3” Bolt (92).
that the Bolt is on the side shown.
Finish attaching the Butterfly Frame (3) to the Top Frame (2) with a 5/16” Nylon Jam Nut (91), a 5/16” x 2 3/4” Bolt (55), a 5/16” Washer (20), and a 5/16” Nylon Locknut (40).
Be sure
1
4
92
56
98
40
13
56
3
40
14
49
3
91
40
20
2
56
49
55
56
6
Page 7
4. Slide the Front Seat Frame (8) onto the indi­cated 5/16” x 2 1/2” Carriage Bolts (49) in the
ress Base (13). Hand tighten two 5/16”
P Nylon Locknuts (40) onto the Carriage Bolts.
4
55
20
40
8
Attach the other end of the Front Seat Frame (8) to the Leg Press Upright (4) with two 5/16” x 2 3/4” Bolts (55), two 5/16” Washers (20), and two 5/16” Nylon Locknuts (40).
Press a 2” Square Inner Cap (56) into the Front Seat Frame (8).
5. Insert two Weight Guides (23) into one of the brackets on the Weight Base (14). Attach the lower ends of the Weight Guides with a 5/16” x 6” Bolt (67), two 1/2” x 3/4” Spacers (69), and a 5/16” Nylon Locknut (40).
tighten the Nylon Locknut.
Attach the other Weight Guides (23) in the same manner.
6. Slide a Weight Bumper (27) onto each of the Weight Guides (23).
Slide eight Weights (90) onto each set of Weight Guides (23). Be sure that the pin
FRAME ASSEMBLY
grooves are on the indicated side of each stack of Weights.
Do not over-
5
6
90
Pin
Grooves
40
23
14
69
4
13
49
23
67
56
40
90
Pin
Grooves
27
7. Press a Weight Tube Bumper (26) into each Weight Tube (25).
Insert a Weight Tube (25) into each stack of Weights (90). Be sure that the pins on the
Weight Tubes are in the pin grooves in the upper Weights.
27
23
7
90
23
25
26
90
7
Page 8
8. Lubricate the insides of the holes in the Top Weights (24) as shown. Slide a Top Weight
nto each set of Weight Guides (23).
o
8
24
9. Attach the Top Frame (2) to the Ab Upright (1) with two 5/16” x 2 3/4” Bolts (55), two 5/16” Washers (20), and two 5/16” Nylon Locknuts
Do not tighten the Nylon Locknuts
(40).
yet.
FRAME ASSEMBLY
Attach the Butterfly Frame (3) to the Leg Press Upright (4) with two 5/16” x 2 3/4” Bolts (55), two 5/16” Washers (20), and two 5/16” Nylon Locknuts (40).
Nylon Locknuts yet.
Do not tighten the
Lubricate
9
2
23
24
20
Lubricate
23
55
20
55
3
10. Attach the upper ends of one set of Weight Guides (23) to the Top Frame (2) with a 5/16” x 6” Bolt (67), two 1/2” x 3/4” Spacers (69), and a 5/16” Nylon Locknut (40).
Attach the upper ends of the other set of Weight Guides (23) in the same manner.
Before continuing, firmly tighten all nylon locknuts used in steps 1 through 10.
40
10
1
40
2
40
69
40
69
67
23
4
23
67
8
Page 9
11. Attach the Leg Press Plate (11) to the Adjustment Tube (10) with a 5/16” x 2 1/2”
olt (39), two 5/16” Washers (20), and a 5/16”
B Nylon Locknut (40).
ress Plate and Adjustment Tube are ori-
P ented as shown.
Be sure that the Leg
11
48
10
20
40
Press a 1 3/4” Square Inner Cap (48) into the Adjustment Tube (10).
12. Attach the Adjustment Tube (10) to the Leg Press Arm (9) with the Lock Pin (73).
the Leg Press Plate (11) is oriented as shown.
FRAME ASSEMBLY
Press two 2” Square Inner Caps (56) into the Leg Press
13. Locate and open the parts bag labeled
“ARM ASSEMBLY.”
Arm (9).
Be sure
12
13
39
73
Angle
11
10
11
9
56
Attach the Leg Press Bumper (53) to the Front Seat Frame (8) with the 1” Tap Screw (72).
Lubricate the 3/8” x 3 1/4” Bolt (71). Attach the Leg Press Arm (9) to the Press Base (13) with the Bolt and a 3/8” Nylon Locknut (42).
14. Press a 1” x 7/8” Plastic Bushing (54) onto each welded spacer on the Press Frame (12). Slide the Press Frame onto the Press Base (13) so that the Plastic Bushings are aligned
ARM ASSEMBLY
with the indicated tube. Note: This will be a tight fit. Make sure that the high pulley is on the side shown.
Lubricate the 3/8” x 8” Bolt (52). Attach the Press Frame (12) to the Press Base (13) with the Bolt and a 3/8” Nylon Locknut (42).
14
High
Pulley
W
Spacers
elded
13
8
9
53
72
12
42
71—Lubricate
ube
T
13
Lubricate
52
42
54
9
Page 10
15. Attach a Press Arm (7) to one side of the Press Frame (12) with two 5/16” x 2 1/2” Bolts
39) and two 5/16” Nylon Locknuts (40).
(
ttach the other Press Arm (7) to the Press
A Frame (12) in the same manner.
16. Press a 1” Round Inner Cap (70) into one of the Press Arms (7). Press a 1 3/4” Square Inner Cap (48) into the Press Arm.
Repeat this step for the other Press shown).
Arm (not
15
16
39
7
12
48
7
7
40
70
17. Lubricate both axles on the Butterfly Frame (3).
Refer to the drawing and identify the Right Fly
ARM ASSEMBLY
Arm (5) and the Left Fly Arm (6).
Press a 1 3/4” Square Inner Cap (48) into the upper end of the Left Arm (6). Slide the Left Fly Arm onto the indicated axle.
careful not to confuse the Left Arm with the Right Arm (5). Be sure that the upper end of the Left Arm is behind the indicated bracket on the Butterfly Frame (3).
IMPORTANT NOTE: Before assembling the 1” Retainers (45) used in this step, be sure that you thoroughly understand the step. The Retainers can be assembled only once. If they must be removed, you will need to order new Retainers.
ap two 1” Retainers (45) and a 1” Round
T Outer Cap (46) onto the axle. Be sure that
the teeth on the Retainers bend toward the Round Outer Cap, as shown in the inset drawing.
Note: Be
17
3
Lubricate Axle
5
Bracket
48
45
46
6
Axle
45
Attach the Right Fly Arm (5) in the same man­ner.
46
10
Page 11
18. Press a 1 3/4” Square Inner Cap (48) into the lower end of the Left Fly Arm (6). Wet the
ower end of the Left Fly Arm with soapy
l water. Slide a 10” Pad (22) onto the Left Arm.
Repeat this step with the Right Fly Arm (5).
18
6
5
8
4
Locate and open the parts bags labeled
19.
“CABLE ASSEMBLY” and “PULLEYS.”
During steps 19 through 50, refer to the CABLE DIAGRAMS on pages 26 and 27 of this manual to verify proper cable routing. Before beginning this section, fully unwind the five Cables and identify the Cables by com­paring the lengths and the ends. The approxi­mate length of each Cable, in inches, is listed after the key number in the drawing.
IMPORTANT: While assembling the cables, do not overtighten the bolts and nuts attaching the pulleys. The pulleys must be able to turn freely.
19
22
22
87—72”
89—82”
CABLE ASSEMBLY ARM ASSEMBLY
20. Insert a 5/16” x 1” Bolt (51) through the brack-
ighten a 5/16”
et on the Right Fly Nylon Jam Nut (91) onto the Bolt.
Identify the Butterfly Cable (89)—this is the second shortest Cable. Slide one end of the
Butterfly Cable onto the 5/16” x 1” Bolt (51). Thread another 5/16” Nylon Jam Nut (91) onto the Bolt, but do not fully tighten it.
Leave enough room between the two Jam Nuts for the Cable to pivot.
Arm (5).
T
85—101”
86—110”
88—239”
20
91
89
5
51
11
Page 12
21. Wrap the Butterfly Cable (89) around a 3 1/2” Pulley (82) as shown. Attach the Pulley and a
able Trap (80) to the bracket on the Leg
C Press Upright (4) with a 3/8” x 2” Bolt (50)
nd a 3/8” Nylon Locknut (42). T
a
Trap must be oriented as shown and be positioned to hold the Cable in the groove of the Pulley.
he Cable
21
50
80
89
82
42
4
22. Locate one of the preassembled pairs of
Pulley Plates (31) and 3 1/2” Pulleys (82).
Route the Butterfly Cable (89) under the indi­cated 3 1/2” Pulley (82). The end of the Pulley Plates (31) with two holes should be down­ward. Refer to the inset drawing. Be sure
that the Cable is between the Cable Trap (80) and the Pulley, and that the Cable Trap is positioned to hold the Cable in place.
Tighten the 3/8” x 2” Bolt (50) and the 3/8” Nylon Locknut (not shown).
23. Wrap the Butterfly Cable (89) around a 3 1/2” Pulley (82) as shown. Attach the Pulley and a Cable Trap (80) to the other side of the bracket on the Leg Press Upright (4) with a 3/8” x 2” Bolt (50) and a 3/8” Nylon Locknut (42). The
CABLE ASSEMBLY
Cable Trap must be oriented as shown and be positioned to hold the Cable in the groove of the Pulley
.
22
23
31
82
89
50
42
End with
two holes
should be
down
80
4
82
89
80
50
89
24. Note: The Left Fly Arm (6) is shown
removed for easier part identification.
Insert a 5/16” x 1” Bolt (51) through the brack­et on the Left Fly Arm. Fully tighten a 5/16” Nylon Jam Nut (91) onto the Bolt.
Slide the free end of the Butterfly Cable (89) onto the 5/16” x 1” Bolt (51). Thread another 5/16” Nylon Jam Nut (91) onto the Bolt,
do not fully tighten it. Leave enough room between the two Jam Nuts for the Cable to pivot.
but
12
24
89
51
91
6
Page 13
25. Identify the Rear Cable (87)—this is the shortest Cable. Slide one end of the Rear
able onto the 5/16” x 3” Bolt (92). Thread
C another 5/16” Nylon Jam Nut (91) onto the
ut do not fully tighten it. Leave
olt, b
B
enough room between the two Jam Nuts for the Cable to pivot.
25
8
91
7
92
26. See the inset drawing. Attach a 3 1/2” Pulley (82) and a Cable Trap (80) to the upper hole in a Large “U” Bracket (84) with a 3/8” x 2” Bolt (50) and a 3/8” Nylon Locknut (42).
sure that the Cable Trap is inside the Large “U” Bracket. Note: This may come pre-assembled.
Route the Rear Cable (87) through the Large “U” Bracket (84) and the 3 1/2” Pulley (82).
Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly.
27. Wrap the Rear Cable (87) around a 3 1/2” Pulley (82). Attach the Pulley to the Top Frame (2) with a 3/8” x 2” Bolt (50) and a 3/8” Nylon Locknut (42).
routed from the direction shown.
The Cable must be
CABLE ASSEMBLY
Be
26
27
87
80
42
84
82
50
87
82
84
2
42
50
82
28. Attach the Rear Cable (87) to a Small “U” Bracket (32) with a 1/4” Nylon Locknut (44) and a 1/4” Washer (37).
tighten the Nylon Locknut. It should be threaded onto the end of the Cable only a couple of turns, as shown in the inset drawing.
Attach the Small “U” Bracket (32) to the indi­cated Weight Tube (25) with a 5/16” x 1 3/4” Bolt (68) and a 5/16” Nylon Locknut (40).
Do not completely
13
28
32
87
37
44
68
32
87
87
40
37
44
25
Page 14
29. Identify the Press Cable (88)—this is the longest Cable. Attach the end of the Press
able (88) to the Large “U” Bracket (84) with
C a 1/4” Nylon Locknut (44) and a 1/4” Washer
o not completely tighten the Nylon
37). D
(
Locknut. It should be threaded onto the end of the Cable so only a couple of threads are showing above the Nylon Locknut, as shown in the inset drawing.
29
44
44
37
4
8
30. Wrap the Press Cable (88) around a 3 1/2” Pulley (82). Attach the Pulley and a Cable Trap (80) to the indicated bracket on the Press Base (13) with a 3/8” x 2” Bolt (50) and a 3/8” Nylon Locknut (42).
Cable Trap is turned to hold the Cable in place.
Be sure that the
88
30
84
37
88
88
CABLE ASSEMBLY
31. Wrap the Press Cable (88) around a 3 1/2” Pulley (82). Attach the Pulley and a Cable
rap (80) to the other bracket on the Press
T Base (13) with a 3/8” x 2” Bolt (50) and a 3/8” Nylon Locknut (42).
Trap is turned to hold the Cable in place.
Be sure that the Cable
31
50
50
82
13
82
88
13
80
80
42
42
14
Page 15
32. Route the Press Cable (88) over the indicated 3 1/2” Pulley (82) attached to the Pulley
lates (31). T
P the direction shown. Refer to the inset draw-
ng.Be sure that the Cable is between the
i
Cable Trap (80) and the Pulley, and that the Cable Trap is positioned to hold the Cable in place.
Tighten the 3/8” x 2” Bolt (50) and the 3/8” Nylon Locknut (not shown).
he Cable must be routed from
32
88
50
82
1
3
80
88
33. Route the Press Cable (88) around a 3 1/2” Pulley (82). Attach the Pulley and a Cable Trap (80) to the Leg Press Upright (4) with a 3/8” x 3 3/4” Bolt (76), a 3/8” Washer (38) and a 3/8” Nylon Jam Nut (43).
Cable Trap is turned to hold the Cable in place.
34. Route the Press Cable (88) over the indicated 3 1/2” Pulley (82) attached to the Press Frame (12). Tighten the 3/8” x 3 1/2” Bolt (66) and the 3/8” Nylon Locknut (not shown).
Be sure that the
CABLE ASSEMBLY
33
34
76
88
82
80
88
82
4
43
38
35. Wrap the Press Cable (88) around a “V” Pulley (81). bracket on the Leg Press Upright (4) with a 3/8” x 2 1/4” Bolt (97) and a 3/8” Nylon Jam Nut (43).
Attach the “V” Pulley to the
upper
66
12
35
97
81
4
88
43
15
Page 16
36. Route the Press Cable (88) over the indicated 3 1/2” Pulley (82) attached to the Press
rame (12). B
F
(80) is turned to hold the Cable in place
nd that the Cable is between the Pulley
a and the crossbar on the Press Frame.
Tighten the 3/8” Nylon Locknut (42) and the 3/8” x 3 1/2” Bolt (not shown).
e sure that the Cable Trap
36
42
12
Crossbar
8
8
82
80
37. Wrap the Press Cable (88) around a “V” Pulley (81). Attach the “V” Pulley to the lower bracket on the Leg Press Upright (4) with a 3/8” x 2 1/4” Bolt (97) and a 3/8” Nylon Jam Nut (43).
38. Wrap the Press Cable (88) around a 3 1/2” Pulley (82). Attach the Pulley and a Cable Trap (80) to the Leg Press Arm (9) with the 3/8” x 5” Bolt (74).
CABLE ASSEMBLY
Slide another 3 1/2” Pulley (82) with a Cable Trap (80) onto the 3/8” x 5” Bolt (74). Hand tighten a 3/8” Nylon Locknut (42) onto the
Do not tighten the Nylon Locknut
Bolt.
until step 40.
37
38
43
88
97
4
81
88
82
9
42
80
39. Wrap the Press Cable (88) around a “V” Pulley (81). Attach the “V” Pulley and a Large
rap (83) to the bracket on the Front
T
Cable Seat Frame (8) with a 3/8” x 2 1/2” Bolt (65) and a 3/8” Nylon Locknut (42). Be sure that
the Large Cable T Cable in place and that the Cable and Pulley move smoothly.
rap is turned to hold the
16
39
74
82
80
83
65
81
8
88
42
Page 17
40. Note: The 3 1/2” Pulley (82) used in this
step was attached in step 38. It is shown
emoved for easier part identification.
r
oute the Press Cable (88) around the 3 1/2”
R Pulley (82).
is turned to hold the Cable in place and that the Cable is routed as shown. Tighten
the 3/8” x 5” Bolt (74) and the 3/8” Nylon Locknut (42).
Be sure that the Cable Trap (80)
40
74
9
42
82
80
88
41. Slide a 5/16” Washer (20) onto a 5/16” x 2 3/4” Bolt (55). Insert the Bolt into the Front Seat Frame (8). Fully tighten a 5/16” Nylon Jam Nut (91) onto the Bolt. Slide the end of the Press Cable (88) onto the Bolt. er 5/16” Nylon Jam Nut onto the Bolt,
not fully tighten it. Leave enough room between the two Jam Nuts for the Cable to pivot.
42. Identify the High Cable (85)—this is the shortest remaining cable. Wrap the High
Cable around a 3 1/2” Pulley (82). Attach the Pulley to the Top Frame (2) with a 3/8” x 3 3/4” Bolt (76), a 3/8” Washer (38), and a 3/8”
CABLE ASSEMBLY
Nylon Locknut (42). Be sure that the end of the Cable with the ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the post.
Thread anoth-
but do
41
42
42
Post
55
85
88
8
91
20
2
38
82
76
43.
W
rap the High Cable (85) around a 3 1/2” Pulley (82). Attach the Pulley and a Cable Trap (80) to the Top Frame (2) with a 3/8” x
Bolt (76), a 3/8” W
3 3/4” 3/8” Nylon Jam Nut (43). Be sure that the
Cable T in place.
rap is positioned to hold the Cable
asher (38), and a
17
43
76
38
2
82
80
43
85
Page 18
44. Locate the remaining preassembled pair of
Pulley Plates (31) and 3 1/2” Pulleys (82).
Route the High Cable (85) under the indicated
1/2” Pulley (82). The end of the Pulley
3 Plates (31) with two holes should be down­ward. Refer to the inset drawing.
that the Cable is between the Cable Trap (80) and the Pulley, and that the Cable Trap is positioned to hold the Cable in place.
Tighten the 3/8” x 2” Bolt (50) and the 3/8” Nylon Locknut (not shown).
Be sure
44
End with two
holes should
be down
8
31
50
5
82
85
80
45. Wrap the High Cable (85) around a 3 1/2” Pulley (82). Attach the Pulley to the Top Frame (2) with a 3/8” x 2” Bolt (50) and a 3/8” Nylon Locknut (42). The Cable must be
routed from the direction shown.
46. Attach the High Cable (85) to a Small “U” Bracket (32) with a 1/4” Nylon Locknut (44) and a 1/4” Washer (37). Do not completely
tighten the Nylon Locknut. It should be threaded onto the end of the Cable only a
CABLE ASSEMBLY
couple of turns, as shown in the inset drawing.
Attach the Small “U” Bracket (32) to the indi-
ube (25) with a 5/16” x 1 3/4”
T
cated W Bolt (68) and a 5/16” Nylon Locknut (40).
eight
45
46
32
85
2
37
68
32
42
50
82
85
85
40
37
44
25
47. Lay the Low Cable (86) over a 3 1/2” Pulley
Attach the Pulley and both Pulley Covers
(82). (94) to the Bolt (95), two 3/8” Washers (38), and a 3/8” Nylon Locknut (42).
Nylon Locknut; the Pulley should turn eas-
Make sure that the Cable is between
.
ily the Pulley and the post, and that the Pulley Covers are turned so the wide tabs are on the indicated side.
Ab Upright (1) with the 3/8” x 4”
Do not overtighten the
18
47
42
38
94
Wide tabs
must be on
this side
44
82
Post
95
86
38
1
Page 19
48. Wrap the Low Cable (86) around a 3 1/2” Pulley (82). Attach the Pulley and a Cable
rap (80) to the Ab Upright (1) with the 3/8” x
T 3 3/4” Bolt (76) and a 3/8” Nylon Locknut (42).
e sure that the Cable Trap is in the indi-
B cated position.
48
42
80
1
86
82
76
49. Remove the indicated 3/8” x 2” Bolt (50), the 3/8” Nylon Locknut (42), the 3 1/2” Pulley (82), and the Cable Trap (80) from the indicat­ed Pulley Plates (31). Lay the Low Cable (86) over the Pulley. Reattach the Pulley and the Cable Trap to the Plates with the Bolt and the Nylon Locknut.
Make sure that the Cable Trap is turned to hold the Cable in place.
50. Wrap the Low Cable (86) around a 3 1/2” Pulley (82). Attach the Pulley to the Ab Upright (1) with the 3/8” x 3 3/4” Bolt (76), a 3/8” Washer (38), and a 3/8” Nylon Locknut (42). The ball on the Cable must be on the
CABLE ASSEMBLY
indicated side of the Pulley. Be sure that the Cable and Pulley move smoothly and that the Cable is between the Pulley and the post.
lowest hole in the Pulley
49
50
86
50
82
31
42
80
19
86
1
42
38
82
76
Post
Page 20
51. Locate and open the parts bag labeled
“SEAT ASSEMBLY.”
51
Attach the Small Backrest (18) to the Ab
pright (1) with two 1/4” x 2 1/2” Machine
U Screws (64) and two 1/4” Washers (37).
52. Press a 1 1/2” Square Inner Cap (57) into the Rear Seat Frame (16).
Insert a 1/4” x 2” Carriage Bolt (61) through the center hole in a Seat Plate (41). Attach the Seat Plate to the Seat (17) with two 1/4” x 3/4” Screws (59).
Insert the 1/4” x 2” Carriage Bolt (61) through the indicated hole in the Rear Seat Frame (16). Tighten a 1/4” Nylon Locknut (44) with a 1/4” Washer (37) onto the Carriage Bolt.
Attach the other end of the Seat (17) to the Rear Seat Frame (16) with a 1/4” Washer (37) and a 1/4” x 2” Machine Screw (63).
52
57
18
16
61
41
44
1
7
3
64
17
59
37
63
53. Press a 1 1/2” Square Inner Cap (57) into the Leg Lever (15).
Lubricate the 5/16” x 2 1/4” Bolt (62). Attach
SEAT ASSEMBLY
the Leg Lever (15) to the Rear Seat Frame (16) with the Bolt and a 5/16” Nylon Locknut (40). Do not overtighten the Nylon
Locknut; the Leg Lever must pivot freely.
Insert the 5/16” x 2” Eyebolt (79) into the Leg Lever (15) from the direction shown. Tighten a 5/16” Nylon Locknut (40) with a 5/16” Washer (20) onto the Eyebolt.
54. Rest the slot in the Rear Seat Frame (16) on the indicated post in the Ab Upright (1). Attach the Rear Seat Frame to the Ab Upright with a 5/16” x 2 3/4” Carriage Bolt (77) and the Seat Knob (30).
53
54
40
40
20
15
16
62—Lubricate
79
57
30
Slot
16
1
77
Post
20
Page 21
55. Press two 3/4” Round Inner Caps (78) into each Pad Tube (28).
Insert a Pad Tube (28) into the Rear Seat
rame (16). Slide a Foam Pad (29) onto each
F end of the Pad Tube.
55
78
29
6
1
Insert the other Pad Tube (28) into the Leg Lever (15). Slide a Foam Pad (29) onto each end of the Pad Tube.
56. Attach the Large Backrest (19) to the Leg Press Upright (4) with two 1/4” x 2 1/2” Machine Screws (64) and two 1/4” Washers (37).
SEAT ASSEMBLYMISC.
57. Insert a 1/4” x 2 1/2” Carriage Bolt (60) through the center hole in a Seat Plate (41). Attach the Seat Plate to the Seat (17) with two 1/4” x 3/4” Screws (59).
56
57
15
64
28
29
78
4
19
37
17
Insert the 1/4” x 2 1/2” Carriage Bolt (60) through the indicated hole in the Front Seat Frame (8). Tighten a 1/4” Nylon Locknut (44) with a 1/4” Washer (37) onto the Carriage Bolt.
Attach the other end of the Seat (17) to the Front Seat Frame (8) with a 1/4” Washer (37) and a 1/4” x 2 1/2” Machine Screw (64).
Make sure that all parts have been properly tightened. The use of the remaining parts will be explained
58.
TRAINING
in HOW T
Before using the training system, pull each cable a few times to be sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly, find and correct the problem.
ANT: If the cables are not properly installed, they may be damaged when heavy weight is
T used. See the CABLE DIAGRAMS on page 26 and 27 of this manual for proper cable routing. If there is any slack in the cables, you will need to remove the slack by tightening the cables. See TROUBLE-SHOOTING
O USE
THE
AND
SYSTEM, beginning on page 22 of this manual.
MAINTENANCE on page 25.
8
64
37
41
60
59
44
IMPOR-
21
Page 22
HOW TO USE THE TRAINING SYSTEM
he instructions below describe how each part of the training system can be adjusted. Refer to the exercise
T poster accompanying this manual to see how the training system should be set up for each exercise. IMPOR-
TANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct start­ing position for the exercise to be performed. If there is any slack in the cables or chain as an exercise
s performed, the effectiveness of the exercise will be reduced.
i
CHANGING THE WEIGHT SETTING
The WEIDER 8630 features two weight stacks. The one weight stack is connected to the ab, upper, and lower pulley stations. The other weight stack is con­nected to the fly and press arms and the leg press.
To change the weight setting of either weight stack, insert a Weight Pin (93) under the desired Weight (90). Insert the Weight Pin until the bent end of the Weight Pin is touching the Weights, and turn the bent end downward. The weight setting of either weight stack can be changed from 6.5 pounds to 106.5 pounds, in increments of 12.5 pounds.
the cables and pulleys, the amount of resistance at each exercise station may vary from the weight setting. Use the WEIGHT RESISTANCE CHART on page 24 to find the approximate amount of resis­tance at each weight station.
Note: Due to
90
93
93
ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION
Attach the Lat Bar (36) to the High Cable (85) with a Cable Clip (33). For some exercises, the Chain (34) should be attached between the Lat Bar and the High Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the High Cable so the Lat Bar is in the correct starting position for the exercise to be performed.
The Nylon Strap (96) can be attached in the same manner.
ATTACHING THE LAT BAR OR NYLON STRAP TO THE LOW PULLEY STATION
Attach the Lat Bar (36) to the Low Cable (86) with a Cable Clip (33). For some exercises, the Chain (34) should be attached between the Lat Bar and the Low Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Low Cable so the Lat Bar is in the correct starting position for the exercise to be performed.
96
36
36
33
34
85
33
86
34
The Nylon Strap (96) can be attached in the same manner
.
96
22
Page 23
ATTACHING THE AB STRAP TO THE AB PULLEY STATION
Attach the Ab Strap (35) to the Low Cable (86) at the
b pulley station with a Cable Clip (33).
a
33
3
86
5
ATTACHING AND REMOVING THE SEAT
To attach the Seat (17), set the bracket on the Rear Seat Frame (16) onto the pins on the Ab Upright (1). Attach the Rear Seat Frame to the Ab Upright with the 5/16” x 2 3/4” Carriage Bolt (77) and the Seat Knob (30).
For some exercises, the Seat (17) must be removed. First, be sure that the chain is not attached to the leg lever. Next, remove the Seat Knob (30) and the 5/16” x 2 3/4” Carriage Bolt (77) from the Rear Seat Frame (16). Lift the Rear Seat Frame off the Ab Upright (1).
ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION
To use the Leg Lever (15), the seat must be attached to the front upright (see ATTACHING AND REMOVING THE SEAT above).
Attach one end of the Chain (34) to the Low Cable (86) with a Cable Clip (33). Chain to the Eyebolt (79) with a Cable Clip.
Attach the other end of the
79
17
30
77
16
1
33
15
34
86
ADJUSTING THE LEG PRESS PLATE
Remove the Lock Pin (73) from the Adjustment Tube (10).
Align the holes in the Leg Press Arm (9) with the desired set of holes in the Adjustment Tube (10). Re­insert the Lock Pin (73) through the holes in the Leg
ube.
Arm and the holes in the
Press
sure that the hook on the Lock Pin is clipped in place on the
Adjustment Tube.
Adjustment
T
Be
23
73
Hook
10
9
Page 24
WEIGHT RESISTANCE CHART
This chart shows the approximate weight resistance at each weight station. “Top” refers to the 6.5 lb. top weight. The other numbers refer to the 12.5 lb. weight plates. The butterfly arm resistance listed is the resistance for each butterfly arm.
WEIGHT P
PLATES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
Top 27 20 9 10 10 52 10
1 53 37 18 24 24 94 25
2 79 50 33 40 41 141 40
3 101 65 38 53 53 180 53
4 125 83 48 66 63 228 68
5 148 103 58 80 80 263 83
6 175 120 68 96 91 310 96
7 205 143 76 107 101 358 110
8 240 173 90 123 120 410 124
RESS BUTTERFLY LEG HIGH LOW LEG AB
ARM ARM LEVER PULLEY PULLEY PRESS PULLEY
The actual resistance at each weight station may vary due to differences in individual weight plates, as well as friction between the cables, pulleys, and weight guides.
24
Page 25
TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the training system. Replace any worn parts immediately. The
raining system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
t
TIGHTENING THE CABLES
oven cable, the type of cable used on the training system, can stretch slightly when it is first used. If there is
W slack in the cables before resistance is felt, the cables should be tightened. If any slack is felt when using the weight stack closest to the ab upright, both the High Cable (85) and the Low Cable (86) will need to be tight­ened. If any slack is felt when using the other weight stack, the Rear Cable (87), the Press Cable (88), and the Butterfly Cable (89) will need to be tightened.
To tighten the cables, first insert the weight pin into the mid­dle of the weight stack. Slack can be removed from these cables several ways:
See drawing 1. Tighten the 1/4” Nylon Locknut (44) that connects the end of the Press Cable (88) to the Large “U” Bracket (84).
See drawing 1. Remove the 3/8” Nylon Locknut (42) and the 3/8” x 2” Bolt (50) from the Cable Trap (80), Pulley, and Large “U” Bracket (84). Reattach the Pulley and Cable Trap to the other hole in the Large “U” Bracket. Be sure that the Cable Trap is in the proper position and that the Cable and Pulley move smoothly.
See drawing 2. Tighten the 1/4” Nylon Locknut (44) that connects the end of the High Cable (85) to the Small “U” Bracket (32).
The Rear Cable (87) can be tightened in the same manner.
See Drawing 3. If you feel additional slack while using the training system, the Low Cable (86) and the Press Cable (88) can be tightened further.
1
80
42
84
44
2
85
32
3
82
82
50
88
87
32
44
44
Remove the 3/8” x 2” Bolts (50), the 3/8” Nylon Locknuts (42), the 3 1/3” Pulleys (82), and the Cable Traps (80) from the Pulley Plates (31). Reattach the upper Pulley without the Cable Trap. Reattach the lower Pulley to the higher hole in the Pulley Plates without the Cable Trap. Keep the Cable Traps for future use. Be sure that the Cable and Pulley move smoothly.
Do not overtighten the cables. If the cables are overtight­ened, the top weight will be lifted off the weight stack.
If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and re-install it.
If the cables need to be replaced, see ORDERING REPLACEMENT
25
50
82
86, 88
TS on the back cover of this manual.
AR
P
31
42
80
Page 26
CABLE DIAGRAMS
The cable diagrams on this page and the next page show the proper routing of the High Cable (85), the Low Cable (86), the Rear Cable (87), the Press Cable (88), and the Butterfly Cable (89). Use the diagrams to be sure that the Cables have been assembled correctly. The starting and ending points of each Cable have been labeled. The numbers show the proper route for each Cable. IMPORTANT: If the Cables have not been cor-
ectly routed, the WEIDER 8630 will not function properly and damage may occur.
r
Press Cable (88)
1—Long “U” Bracket
4
Low Cable (86)
3
Ab Pulley—1
2
4—Low Pulley
5
7
6
11
8
2
3
9
10
Leg Press—13
12
Butterfly Cable (89)
4
2
1
3
Right
5—Left Arm
Arm
26
Page 27
High Cable (85) Rear Cable (87)
High Pulley—1
Weight Stack—5
4
2
3
1—Top Frame
3
2
4—Weight Stack
27
Page 28
1/2" x 3/4" Abstandsstück (69)
2" Quadratische Innenkappe (56)2" Quadratische Außenkappe(58)
1 3/4" Quadratische Innenkappe (48)
1" Runde Außenkappe (46)
1 1/2" Quadratische Innenkappe (57)
1" Runde Innenkappe (70)
1" x 7/8" Plastikbucshe (54)
1 1/8" x 2 1/2" Plastikbucshe (47)
3/4" Runde Innenkappe (78)
1" Innenkapp[e (98)
Page 29
3/8" Nylonkontermutter (43)
5/16" x 1 3/4" Bolzen (68)
3/8" x 2" Bolzen (50)
5/16" x 2 1/4" Bolzen (62)
5/16" x 2 1/2" Bolzen (39)
3/8" x 2 1/2" Bolzen (65)–1
5/16" x 2 3/4" Bolzen (55)
5/16" x 3" Bolzen (92)
3/8" x 3 1/4" Bolzen (71)
3/8" x 3 1/2" Bozen (66)1/4" x 3/4" Schraube (59)
1
/4" Unterlegscheibe (37)
5/16" Unterlegscheibe (20)
3/8" Unterlegscheibe (38)
1/4" Nylonvershchlussmutter(44)
5/16" Nylonverschlussmutter (40)
5/16" Nylonkontermutter (91)
3/8" Nylonvershclussmutter (42)
1" Spannringe (45)
5/16" x 1" Bolzen (51)
1" Schraubenbolzen (72)
Page 30
5/16" x 2" Augenbolzen (79)
Kabelklammer (33)
3/8" x 5" Bolzen (74)
3/8" x 3 3/4" Bolzen (76)
5/16" x 2 3/4" Schraubenbolzen (77)
5/16" x 2 1/2" Schraubenbolzen (49)
1/4" x 2 1/2" Schraubenbolzen (60)
1/4" x 2 1/2" Maschinenschraube (64)
1/4" x 2" Schraubenbolzen (61)
1/4" x 2" Maschinenschraube (63)
5/16" x 6" Bolzen (67)
3/8" x 8" Bolzen (52)
3/8" x 4" Bolzen (95)
3/8" x 2 1/4" Bolzen (97)
Page 31
PART LIST—Model No. WESY86303 R0100A
Key No. Qty. Description
1 1 Ab Upright 2 3 1 Butterfly Frame 4 1 Leg Press Upright 5 1 Right Fly Arm 6 1 Left Fly Arm 7 2 Press Arm 8 1 Front Seat Frame
9 1 Leg Press Arm 10 1 Adjustment Tube 11 1 Leg Press Plate 12 1 Press Frame 13 1 Press Base 14 1 Weight Base 15 1 Leg Lever 16 1 Rear Seat Frame 17 2 Seat 18 1 Small Backrest 19 1 Large Backrest 20 13 5/16” Washer 21 4 5” Plastic Grip 22 2 10” Pad 23 4 Weight Guide 24 2 Top Weight 25 2 Weight Tube 26 2 Weight Tube Bumper 27 4 Weight Bumper 28 2 Pad Tube 29 4 Foam Pad 30 1 Seat Knob 31 4 Pulley Plate 32 2 Small “U” Bracket 33 4 Cable Clip 34 1 Chain 35 1 Ab Strap 36 1 Lat Bar 37 11 1/4” Washer 38 8 3/8” Washer 39 5 5/16” x 2 1/2” Bolt 40 28 5/16” Nylon Locknut 41 42 21 3/8” Nylon Locknut 43 4 3/8” Nylon Jam Nut 44 45 4 1” Retainer 46 2 1” Round Outer Cap 47 2 1 1/8” x 2 1/2” Plastic Bushing 48 7 1 3/4” Square Inner Cap 49 6 5/16” x 2 1/2” Carriage Bolt 50 11 3/8” x 2” Bolt
1 Top Frame
2
5 1/4” Nylon Locknut
Seat Plate
Key No. Qty. Description
51 2 5/16” x 1” Bolt
2 1 3/8” x 8” Bolt
5 53 1 Leg Press Bumper 54 2 1” x 7/8” Plastic Bushing 55 10 5/16” x 2 3/4” Bolt 56 8 2” Square Inner Cap 57 2 1 1/2” Square Inner Cap 58 2 2” Square Outer Cap 59 4 1/4” x 3/4” Screw 60 1 1/4” x 2 1/2” Carriage Bolt 61 1 1/4” x 2” Carriage Bolt 62 1 5/16” x 2 1/4” Bolt 63 1 1/4” x 2” Machine Screw 64 5 1/4” x 2 1/2” Machine Screw 65 1 3/8” x 2 1/2” Bolt 66 2 3/8” x 3 1/2” Bolt 67 4 5/16” x 6” Bolt 68 2 5/16” x 1 3/4” Bolt 69 8 1/2” x 3/4” Spacer 70 2 1” Round Inner Cap 71 1 3/8” x 3 1/4” Bolt 72 1 1” Tap Screw 73 1 Lock Pin 74 1 3/8” x 5” Bolt 75 2 Press Bushing 76 5 3/8” x 3 3/4” Bolt 77 1 5/16” x 2 3/4” Carriage Bolt 78 4 3/4” Round Inner Cap 79 1 5/16” x 2” Eyebolt 80 16 Cable Trap 81 3 “V” Pulley 82 21 3 1/2” Pulley 83 1 Large Cable Trap 84 1 Large “U” Bracket 85 1 High Cable 86 1 Low Cable 87 1 Rear Cable 88 1 Press Cable 89 1 Butterfly Cable 90 16 Weight 91 92 1 5/16” x 3” Bolt 93 2 Weight Pin 94 95 1 3/8” x 4” Bolt 96 1 Nylon Strap 97 2 3/8” x 2 1/4” Bolt 98 2 Inner Cap
# 1 User’s Manual # 1 Exercise Poster
8
2 Pulley Cover
5/16” Nylon Jam Nut
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
Page 32
CHART FROM THE MANUAL!
REMOVE THIS PART IDENTIFICATION
CHART FROM THE MANUAL
This chart is provided to help you identify the small parts used in assembly. Important: Some parts may have been pre-assembled for shipping purposes. If you cannot find a part in the parts bags, check to see if it has been pre-assembled.
refers to the key number of the part.
The number in parenthesis following each part description
Please Note: The assembly is divided into four stages: 1) frame assembly, 2) arm assembly, 3) cable assembly, and 4) seat assembly. The hardware for each stage is packaged separately. WAIT UNTIL YOU BEGIN EACH ASSEMBLY STAGE TO OPEN THE PARTS BAG LABELED FOR THAT ASSEMBLY STAGE.
Page 33
REMOVE THIS PART LIST/EXPLODED
DRAWING FROM THE MANUAL!
81
REMOVE THIS PART LIST/EXPLODED
DRAWING FROM THE MANUAL. SAVE
THE PART LIST/EXPLODED DRAWING
FOR FUTURE REFERENCE.
Page 34
1
2
3
4
5
6
7
7
8
9
10
11
12
13
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15
16
17
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19
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21
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32
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36
21
21
85
85
87
86
31
41
41
86
87
88
88
89
89
56
76
82
38
42
20
55
55
76
50
38
40
20
56
42
82
80
43
42
50
40
69
40
69
67
67
40
68
37
44
40
37
68
44
67
40
40
67
42
50
82
58
55
20
55
20
49
56
58
97
43
40
20
55
20
76
82
43
43
81
40
37
64
82
42
50
50
37
64
40
82
80
50
42
42
82
80
50
40
56
55
92
98
20
55
56
91
91
47
47
51
51
45
45
46
46
48
48
50
40
82
80
42
80
82
49
49
75
38
38
66
66
40
39
54
70
48
82
42
80
52
81
42
40
82
91
53
72
73
59
83
65
37
44
56
64
37
60
40
55
74
80
82
56
71
56
42
82
80
42
39
20
20
40
48
70
78
57
20
40
79
62
78
78
40
44
37
37
63
59
57
61
42
38
40
40
82
76
77
37
64
64
76
82
80
42
42
82
95
38
40
37
44
84
42
82
50
97
90
90
91
91
38
20
91
94
94
93
93
80
80
80
96
48
48
38
69
69
EXPLODED DRAWING—Model No. WESY86303 R0100A
Page 35
3
4
5
6
7
12
13
14
19
1
21
22
22
23
23
24
24
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25
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27
27
32
32
33
34
35
36
21
21
85
87
31
4
88
89
8
9
56
82
80
43
50
40
69
4
0
6
9
6
7
67
40
68
37
44
40
37
68
44
67
40
40
67
42
20
55
20
49
58
97
43
40
20
55
20
76
82
43
43
81
40
37
64
82
42
50
50
37
64
40
82
80
50
42
42
82
80
50
40
56
55
92
98
20
55
56
91
91
47
47
51
51
45
45
46
46
48
48
50
40
82
80
42
80
82
49
49
7
38
38
66
66
40
39
54
70
48
82
42
52
81
83
65
64
37
40
37
44
84
42
82
50
97
90
90
38
2
93
80
80
96
48
69
Page 36
ORDERING REPLACEMENT PARTS
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre-
ared to give the following information:
p
1. The MODEL NUMBER of the product (WESY86303)
2. The NAME of the product (WEIDER
3. The SERIAL NUMBER of the product (see the front cover of this manual)
4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING attached at the center of this manual).
®
8630 Training System)
Part No. 159291 R0100A Printed in Canada © 2000 ICON Health & Fitness, Inc.
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