Weider WESY47330 User Manual

CAUTION

Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference.

Model No. WESY47330 Serial No.

Write the serial number in the space above for future reference.

Serial Number Decal (Under Seat)

QUESTIONS?

As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satisfaction through direct assistance from our factory.

TO AVOID DELAYS, PLEASE CALL DIRECT TO OUR TOLLFREE CUSTOMER HOT LINE. The trained technicians on our customer hot line will provide immediate assistance, free of charge.

CUSTOMER HOT LINE:

1-800-999-3756

Mon.–Fri., 6 a.m.–6 p.m. MST

USER’S MANUAL

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www.weiderfitness.com

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WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

Note: APART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of this manual. Remove the PART IDENTIFICATION CHART and PART LIST/EXPLODED DRAWING before beginning assembly.

WEIDER is a registered trademark of ICON Health & Fitness, Inc.

TABLE OF CONTENTS

WARNING DECAL PLACEMENT

The decals shown here have been placed on the weight system. If a decal is missing or illegible, please call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time, to order a free replacement decal. Apply the decal in the location shown.

Decal 1

Decal 2

Decal 3

Decal 2

Decal 3

Decal 2

Keep hands and fingers clear of this area.

• Keep clear of

this area.

1. Read all instructions in this manual before using the weight system. Use the weight system only as described in this manual.

2. It is the responsibility of the owner to ensure that all users of the weight system are adequately informed of all precautions.

3. The weight system is intended for home use only. Do not use the weight system in any commercial, rental, or institutional setting.

4. Use the weight system only on a level surface. Cover the floor beneath the weight system to protect the floor.

5. Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immediately.

6. Keep children under 12 and pets away from the weight bench at all times.

7. Keep hands and feet away from moving parts.

8. Always wear athletic shoes for foot protection while exercising.

9. The weight system is designed to support a maximum user weight of 300 pounds. The weight system is designed to be used by only one person at a time.

10. Make sure that the cables remain on the pulleys at all times. If the cables bind as you are exercising, stop immediately and make sure that the cables are on the pulleys.

11. Always stand on the foot plate when performing an exercise that could cause the weight system to tip.

12. Never release the butterfly arms, leg lever, lat bar, leg press, or accessories while weights are raised; the weights will fall with great force.

13. Always disconnect the lat bar from the

weight system when performing an exercise that does not use it.

14. If you feel pain or dizziness at any time while exercising, stop immediately and begin cooling down.

WARNING:Before beginning this or any exercise program, consult your physician. This

is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.

WARNING: To reduce the risk of serious injury, read the following important precautions

before using the weight system.

IMPORTANT PRECAUTIONS

BEFORE YOU BEGIN

Thank you for selecting the versatile WEIDER®CLUB C4800 weight system. The weight system offers a selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the weight system will help you to achieve the specific results you want.

For your benefit, read this manual carefully before using the weight system. If you have additional ques-

tions, please call our Customer Service Department tollfree at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY47330. The serial number can be found on a decal attached to the weight system (see the front cover of this manual).

Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.

ASSEMBLED DIMENSIONS: Height: 82 in. Width: 74 in. Length: 60 in.

Low Pulley

Station

Foot Plate

High Pulley Station

Curl Pad

Shroud

Seat

Leg Press

Backrest

Leg Lever

AB Pulley Station

Butterfly/Press Arm

Lat Bar

Weight Stack

Make sure you have the following tools:

• Two adjustable wrenches

• One standard screwdriver

• One phillips screwdriver

• One rubber mallet

•You will also need grease or petroleum jelly, a

small amount of soapy water, and clear tape or masking tape.

Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.

How to Identify Parts

To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART in the center of this manual. Place the chart on the floor and use it to easily identify parts during each assembly step. Note: Some small parts may have

been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.

How to Orient Parts

As you assemble the weight system, make sure that all parts are oriented exactly as shown in the drawings.

Tightening Parts

Tighten all parts as you assemble them, unless instructed to do otherwise.

Questions?

If you have questions after reading the assembly instructions, please call our Customer Service Department at 1-800-999-3756.

Assembly Requires Two Persons

For your convenience and safety, assemble the weight system with the help of another person.

Set Aside Enough Time

Due to the many features of the weight system, the assembly process will require several hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the weight system over a couple of evenings.

Select a Location for the Weight System

Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.

How to Unpack the Box

To make assembly as easy as possible, we have divided the assembly process into four stages. The parts needed for each stage are found in individual bags. Important: Wait until you begin each stage to open the parts bag for that stage. Place all parts of the weight system in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.

Make Assembly Easier for Yourself

Everything in this manual is designed to ensure that the weight system can be assembled successfully by anyone. Before begin-

ning assembly, make sure to read the information on this page. This brief introduction will save you much more time than it takes to read it.

The Four Stages of the Assembly Process

Frame Assembly—You will begin by assembling

the base and the uprights that form the skeleton of the weight system.

Arm Assembly—During this stage you will assemble the arms and the leg lever.

Cable Assembly—During this stage you will attach the cables and pulleys that connect the arms to the weights.

Seat Assembly—During the final stage you will assemble the seats and the backrests.

ASSEMBLY

Press four 50mm x 75mm Inner Caps (46) into the Base (1) and the Leg Press Base (3).

Insert three M10 x 92mm Carriage Bolts (85) and an M10 x 121mm Carriage Bolt (49) up into the Base (1).

Slide the Leg Press Base (3) onto the indicated M10 x 92mm Carriage Bolt (85) and the M10 x 121mm Carriage Bolt (49). Thread an M10 Nylon Locknut (101) onto the M10 x 92mm Carriage Bolt. Do not tighten the Locknut yet.

2. Press two 50mm x 75mm Inner Caps (46) and a 50mm Square Inner Cap (45) into the Butterfly Upright (2).

Slide the Butterfly Upright (2) on the indicated M10 x 92mm Carriage Bolts (85) and thread two M10 Nylon Locknuts (101) onto the Bolts. Do not

tighten the Locknuts yet.

101

Before beginning assembly, make sure you understand the information in the box on page 6. Refer to the PART IDENTIFICATION CHART in the center of this manual for help identifying small parts.

Frame Assembly

3. Press a 50mm Thick Square Inner Cap (47) into the Leg Lever Base (5). Press two 50mm x 75mm Inner Caps (46) into the Foot Plate (6).

Attach the Leg Lever Base (5) to the Butterfly Upright (2) with two M10 x 75mm Bolts (82), an M10 x 95mm Bolt (105), an M10 Washer (99), and three M10 Nylon Locknuts (101). Do not

tighten the Locknuts yet.

Attach the Foot Plate (6) to the Leg Lever Base (5) with two M10 x 65mm Carriage Bolts (88) and two M10 Nylon Locknuts (101). Do not tighten

the Locknuts yet.

4. Insert the two Weight Guides with Rings (19) into the indicated holes in the Base (1). Attach the Weight Guides with Rings to the Base with two M10 x 65mm Bolts (80), four M10 Washers (99), four 12.5mm Spacers (69), and two M10 Nylon Locknuts (101).

Insert the two Weight Guides (18) into the indicated holes in the Base (1). Attach the Weight Guides to the Base with two M10 x 65mm Bolts (80), four M10 Washers (99), four 12.5mm Spacers (69), and two M10 Nylon Locknuts (101).

105

101

5. Slide two Weight Bumpers (71) onto the Weight Guides (18).

Slide eight Weights (22) onto the Weight Guides (18). Make sure the Weights are oriented with

the pin grooves on the side shown.

Press a Weight Tube Bumper (54) into the Long Weight Tube (23). Insert the Long Weight Tube into the Weights (22).

Lubricate the indicated holes in a Top Weight (25) with grease. Slide the Top Weight onto the Weight Guides (18). Make sure the pin on the Long

Weight Tube (23) rests in the grooves in the bottom of the Top Weight.

6. Slide two Weight Bumpers (71) onto the Weight Guides with Rings (19).

Slide the Bottom Weight (21) onto the Weight Guides with Rings (19). Make sure the Weight is

oriented with the pin groove on the side shown.

Slide five Weights (22) onto the Weight Guides with Rings (19). Make sure the Weights are ori-

ented with the pin grooves on the side shown.

Press a Weight Tube Bumper (54) into the Short Weight Tube (24). Slide the Short Weight Tube into the Weights (22).

Lubricate the indicated holes in the other Top Weight (25) with grease. Slide the Top Weight onto the Weight Guides with Rings (19). Make

sure the pin on the Short Weight Tube (24) rests in the grooves in the bottom of the Top Weight.

Groove

Lubricate

Groove

Lubricate

Groove

7. Press a 50mm x 75mm Inner Cap (46) into the Top Frame (9).

Slide the welded tubes on the Top Frame (9) over the upper ends of the Weight Guides (18, 19).

Attach the Top Frame (9) to the Butterfly Upright (2) with two M10 x 75mm Bolts (82) and two M10 Nylon Locknuts (101). Do not tighten the

Locknuts yet.

Attach the Top Frame (9) to the Weight Guides (18, 19) with four M10 x 45mm Bolts (51) and four M10 Nylon Locknuts (101). Do not tighten

the Locknuts yet.

9. Attach the Seat Adjustment Frame (4) to the Leg Press Base (3) with four M10 x 65mm Carriage Bolts (88) and four M10 Nylon Locknuts (101).

Tighten the M10 Nylon Locknuts (101) used in steps 1–3 and 7–9.

8. Press a 50mm Thick Square Inner Cap (47) into the Sliding Seat Frame (8). Press a 50mm Square Inner Cap (45) into the indicated end of the Seat Adjustment Frame (4). Press the Metal Plate (44) and the 50mm Angled Outer Cap (43) onto the other end of the Seat Adjustment Frame.

Tighten a “T”-handle (59) into the Sliding Seat Frame (8). Turn the “T”-handle counterclockwise to loosen it. Pull out the handle as far as possible and slide the Seat Adjustment Frame (4) into the Sliding Seat Frame. Release the handle and let it engage one of the adjustment holes in the Seat Adjustment Frame. Then, tighten the handle.

101

10. Attach the Leg Lever Bumper (60) to the Leg Lever Base (5) with an M4 x 25mm Self-tapping Screw (103) and an M4 Washer (104).

Press two 50mm Square Inner Caps (45) and two M10 Round Bushings (79) into the Leg Lever (7).

Lubricate an M10 x 85mm Bolt (96) with grease. Attach the Leg Lever (7) to the Leg Lever Base (5) with the Bolt and an M10 Nylon Locknut (101).

Do not overtighten the Locknut; the Leg Lever must be able to pivot easily.

12. Identify the Left Butterfly Arm (11) by the position of the indicated bracket. Press a 50mm Round Inner Cap (52) and a 25mm Round Inner Cap (76) into the Butterfly Arm.

Attach the Left Butterfly Arm (11) to the Butterfly Frame (10) with an M10 x 82mm Carriage Bolt (93) and an M10 Nylon Locknut (101). Do not

overtighten the Locknut; the Butterfly Arm must be able to pivot easily.

Repeat this step with the Right Butterfly Arm (12).

11.Press two 50mm Square Inner Caps (45) into the Butterfly Frame (10).

Lubricate an M10 x 225mm Bolt (86) with grease. Attach the Butterfly Frame (10) to the Butterfly Upright (2) with the Bolt, two M10 Washers (99), and an M10 Nylon Locknut (101). Do not over-

tighten the Locknut; the Butterfly Frame must be able to pivot easily.

Lubricate the four 56mm Round Bushings (53) with grease.

103

104

101

Lubricate

101

Bracket

Lubricate

Arm Assembly

13. Attach a Seat Arm (26) to the Sliding Seat Frame (8) with two M6 x 35mm Bolts (83) and two M6 Nylon Locknuts (102).

Repeat with the other Seat Arm (26).

15. Lubricate wo M10 x 80mm Bolts (110) with grease. Attach the two Leg Press Brackets (16) to the Press Arms (13, 14) with the Bolts and two M10 Nylon Locknuts (101). Do not tighten the

Locknuts yet. Make sure the warining decal is in the location shown.

14. Press a 50mm Thick Angled Cap (109) into the top of the Rear Press Arm (13). Press a 50mm Angled Cap (108) into the top of the Front Press Arm (14).

Lubricate an M10 x 77mm Bolt (106) with grease. Attach the Rear Press Arm (13), which has a hole in the lower area, to the Leg Press Base (3) with the Bolt and an M10 Nylon Locknut (101). Do not

overtighten the Locknut; the Press Arm must be able to pivot easily.

Attach the Front Press Arm (14) to the Leg Press Base (3) in the same manner.

102

109

108

106

Hole

101

110

Lubricate

Warning

Decal

101

16. Attach the Leg Press Plate (15) to the Leg Press Brackets (16) with two M10 x 85mm Bolts (96), four M10 Thick Spacers (70), and two M10 Nylon Locknuts (101).

Note: The four M10 Thick Spacers (70) must be between the Leg Press Brackets (16) and the welded tube on the Leg Press Plate (15). The two holes in the welded tube must be closer to the top of the Leg Press Plate.

Tighten the M10 Nylon Locknuts (101) used in step 15. Do not overtighten the Locknuts; the leg press arms must be able to pivot easily.

18. Wrap the Lat Cable (62) over a 100mm Pulley (38). Attach the Pulley and a Long Cable Trap (68) to the Top Frame (9) with an M10 x 50mm Bolt (81) and an M10 Nylon Locknut (101). Make

sure the Cable Trap is oriented to hold the Cable in the groove of the Pulley.

19. Wrap the Lat Cable (62) under a 100mm Pulley (38). Attach the Pulley and a Long Cable Trap (68) to the top set of holes in the indicated end of the two Pulley Plates (41) with an M10 x 50mm Bolt (81) and an M10 Nylon Locknut (101). Make

sure the Cable Trap is oriented to hold the Cable in the groove of the Pulley.

17. Refer to the CABLE DIAGRAMS on pages 29 and 30 as you assemble the cables and to identify the cables.

Identify the Lat Cable (62). Route the Cable up

through the Butterfly Upright (2), so that the ball is in the indicated location, and around a 100mm Pulley (38). Attach the Pulley inside the Upright with an M10 x 65mm Bolt (80), two M10 Washers (99), two 12.5mm Spacers (69), and an M10 Nylon Locknut (101).

Ball

Welded

Tube

101

Cable Assembly

+ 28 hidden pages