Weider 831.159730 User Manual

Page 1
®
USER’S MANUAL
Model No. 831.159730 Serial No.
The serial number is found in the location shown below. Write the serial number in the space above.
Read all precautions and instruc­tions in this manual before using this equipment. Save this manu­al for future reference.
Serial
Number
Decal
Patent Pending
Visit our website at
www.weiderfitness.com
new products, prizes,
fitness tips, and much more!
SEARS, ROEBUCK AND CO.
HOFFMAN ESTATES, IL 60179
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2
Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cable Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Trouble-shooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Weight Resistance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Full 90-day Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Note: APART LIST/EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached in the center of this manual. Remove the PART LIST/EXPLODED DRAWING and the PART IDENTIFICATION CHART before beginning assembly.
Table of Contents
Important Precautions
WARNING:To reduce the risk of serious injury, read the following important precau-
tions before using the home gym.
1. It is the responsibility of the owner to ensure that all users of the home gym are adequate­ly informed of all precautions.
2. Read all instructions in this manual and in the accompanying literature before using the home gym.
3. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
4. Use the home gym only on a level surface. Cover the floor or carpet beneath the home gym for protection.
5. Inspect and tighten all parts often. Replace any worn parts immediately.
6. Make sure the cables remain on the pulleys at all times. If the cables bind while you are exercising, stop immediately and make sure the cables are on all of the pulleys.
7. Always stand on a foot plate when perform­ing an exercise that could cause the home gym to tip.
8. Keep hands and feet away from moving parts.
9. Keep children under the age of 12 and pets away from the home gym at all times.
10. Always wear athletic shoes for foot protec­tion when exercising.
11. Never release the press arms, butterfly arms, leg lever, lat bar or ab strap while weights are raised. The weights will fall with great force.
12. Always disconnect the lat bar or ab strap from the home gym when performing an exercise that does not use the attachments.
13. The home gym is intended for home use only. Do not use the home gym in a commercial, rental or institutional setting.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. SEARS assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
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3
ASSEMBLED DIMENSIONS: Height: 77 in. Width: 80 in. Depth: 55 in.
Low Pulley Station
Foot Plate
Leg Lever
Press Arms
Backrest
Curl Pad
Butterfly Arms
Ab Pulley Station
Weight Stacks
Leg Press Lever
Thank you for selecting the innovative and versatile WEIDER®PRO 9940 Home Gym. The WEIDER®PRO 9940 offers a unique selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength or improve your cardiovascular system, the WEIDER
®
PRO 9940
makes it easy to achieve the results you want.
For your benefit, read this manual carefully before using the WEIDER®PRO 9940 Home Gym. If you
have additional questions, please call our toll-free
HELPLINE at 1-800-736-6879, Monday through Saturday, 7 a.m. until 7 p.m. Central Time (excluding holidays). To help us assist you, please note the prod­uct model number and serial number before calling. The model number is 831.159730. The serial number can be found on a decal attached to the WEIDER
®
PRO 9940 Home Gym (see the front cover of this manual).
Please use the drawing below to familiarize your­self with the major parts and how they fit together.
Before You Begin
Foam Pads
Leg Press
Plate
Backrest
Seat
High Pulley
Station
Lat Bar
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4
Note: This introduction will save you more time than it takes to read it!
Identifying Parts
To help you identify the small parts used in assem­bly, we have included a PART IDENTIFICATION CHART located in the center of this manual. Place the chart on the floor or work table and use it to quickly identify different parts as you open the pack­ages for each step. Note: Some small parts may have been pre-attached for shipping. If a part is not in the parts bag, check to see if it has been pre­attached.
Orienting Parts
As you assemble this product, be sure that all parts are oriented as shown in the drawings.
Tightening Parts
Tighten all parts as you assemble them, unless instructed to do otherwise.
Lining Up the Tools
Assembly requires the following tools (not included):
• Two (2) adjustable wrenches
• One (1) standard screwdriver
• One (1) phillips screwdriver
• One (1) rubber mallet
• Lubricant, such as grease or petroleum jelly, and soapy water
• Tape, such as clear tape or masking tape
Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches or a set of ratchet wrenches.
Some assembly steps require two people.
Giving Yourself a Good Start
Before you begin the assembly process itself, take the time to complete the steps outlined here.
Clearing the Workspace
Clear a workspace that is large enough to hold all parts and allow you to walk all the way around the assembled equipment.
Unpacking the Box
To make the assembly process as smooth as possi­ble, we have broken it into separate stages. All parts used in each stage are found in individual packages in the shipping box. Place all parts in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.
Important: Wait until you begin each assembly stage to open the parts bag labeled for that assembly stage.
Assembly
Making Things Easier for Yourself
Everything in this manual is designed to ensure that our products can be assembled successfully by anyone. However, it is important to realize that your new equipment is a sophisticated prod­uct with many small parts. The assembly process will take time—possibly several hours. Most peo­ple find that by setting aside plenty of time, and by deciding to make the task enjoyable, assem­bly will go smoothly. You may want to complete the process over a couple of evenings.
The Four Stages of the Assembly Process
Frame Assembly
You will begin by assembling the base and the upright frames that serve as the skeleton of the equipment.
Arm Assembly
This assembly completes the press and butterfly arms that you operate while you are exercising.
Cable Assembly
This assembly completes the cables and pulleys that connect the moving arms with each other and with the weights.
Seat Assembly
This assembly completes the seat and backrest that support your body while you are exercising.
Page 5
1. Before beginning, make sure that you have read
and understood the information on page 4.
Locate and open the parts bag labeled “FRAME ASSEMBLY.”
See drawing 1a. Press a 2” Square Inner Cap (28)
into each end of the Butterfly Base (4). Press two 2” Square Inner Caps (28) into the Weight Base (5).
Insert four 5/16” x 2 1/2” Carriage Bolts (92) up through the indicated holes in the Butterfly Base (4). Insert a 3/8” x 3 1/2” Carriage Bolt (95) up through the hole at the end of the Butterfly Base. Note: If the
Bolts fall out, secure them by putting a small piece of tape over the head of each Bolt. Place the
Butterfly Base flat on the floor. See drawing 1b. Attach the Weight Base (5) to the
Butterfly Base (4) with two 5/16” x 2 3/4” Bolts (89), a Support Plate with 3 1/2” center holes (93), and two 5/16” Nylon Locknuts (64). Do not tighten the Nylon
Locknuts yet.
Note: There are three kinds of Support Plates. The main difference between them is the distance between the holes. When you need a Support Plate, find the type with holes that will fit over the Bolts you are using.
1a
2. See drawing 2a. Press a 2” Square Inner Cap (28) into the end of the Press Base (6).
Attach a 3 1/2” Pulley (24) to each of the brackets on the Weight Base (5) with a 3/8” x 1 3/4” Bolt (57) and a 3/8” Nylon Jamnut (63).
Insert four 5/16” x 2 1/2” Carriage Bolts (92) up through the indicated holes in the Press Base (6). Insert a 3/8” x 2 1/2” Carriage Bolt (101) and a 3/8 x 4” Carriage Bolt (102) up through the indicated holes at the end of the Press Base (6).
See drawing 2b. Attach the Press Base (6) to the Weight Base (5) with two 5/16” x 2 3/4” Bolts (89), a Support Plate with 3 1/2” center holes (93), and two 5/16” Nylon Locknuts (64). Do not tighten the Nylon
Locknuts yet.
2a
2b
5
Frame Assembly
92
4
5
28
28
28
92
28
95
64
6
89
5
5
102
101
92
92
6
28
63
63
57
57
24
64
93
1b
5
4
89
64
93
64
Page 6
3. Place the bracket on the lower end of the Butterfly Upright (1) over the indicated 5/16” x 2 1/2” Carriage Bolts (92) in the Butterfly Base (4). Hand tighten two 5/16” Nylon Locknuts (64) onto the Bolts. Do not
tighten the Nylon Locknuts yet.
3
6
4. Press three 2” Square Inner Caps (28) into the Butterfly Top Frame (33). Press two 1” Round Inner Cap (86) into the top of the Butterfly Top Frame (33).
Attach the Butterfly Top Frame (33) to the indicated bracket at the top of the Butterfly Upright (1) with two 5/16” x 2 3/4” Bolts (89), a Support Plate with 3 1/2” center holes (93), and two 5/16” Nylon Locknuts (64).
4
64
28
93
1
1
4
92
28
28
33
64
89
86
5. Attach the Butterfly Seat Frame (14) to the Front Leg (20) with two 5/16” x 2 3/4” Bolts (89), two 5/16” Washers (36), and two 5/16” Nylon Locknuts (64). Do
not tighten the Nylon Locknuts yet.
Slide the bracket on the Front Leg (20) onto the two 5/16” x 2 1/2” Carriage Bolts (92) in the Butterfly Base (4). Hand tighten two 5/16” Nylon Locknuts (64) onto the Bolts. Do not tighten the Nylon Locknuts yet.
Attach the Butterfly Seat Frame (14) to the Butterfly Upright (1) with two 5/16” x 2 3/4” Bolts (89), two 5/16” Washers (36) and two 5/16” Nylon Locknuts (64). Do not tighten the Nylon Locknuts yet.
5
89
4
89
36
64
14
20
92
36
1
64
64
64
64
Page 7
7. Press a 1” Square Inner Cap (98) into the small tube on the Press Upright (2).
Place the bracket on the lower end of the Press Upright (2) over the indicated 5/16” x 2 1/2” Carriage Bolts (92) in the Press Base (6). Hand tighten two 5/16” Nylon Locknuts (64) onto the Bolts. Do not
tighten the Nylon Locknuts yet.
Place the bracket on the lower end of the Support Frame (3) over the indicated 3/8” x 2 1/2” Carriage Bolt (101) and the 3/8” x 4” Carriage Bolt (102) in the Press Base (6). Hand tighten a 3/8” Nylon Jamnut (63) onto the 3/8” x 2 1/2” Carriage Bolt (101). Do not
tighten the Nylon Jamnut yet.
Note: Do not thread a Jamnut onto the 3/8” x 4” Carriage Bolt (102) yet.
Attach the Support Frame (3) to the Press Upright (2) with two 5/16” x 2 1/2” Carriage Bolts (92) and two 5/16” Nylon Locknuts (64). Do not tighten the Nylon
Locknuts yet.
7
7
6. Press a 2” Square Inner Cap (28) half way into the top of the Front Leg (20). Press a 2” Square Inner Cap (28) into each end of the Small Leg Lever (41).
Attach the Bumper (40) to the indicated hole in the Front Leg (20) with a 1” Tap Screw (80).
Lubricate the 3/8” x 3 1/4” Bolt (62). Attach the Small Leg Lever (41) to the bracket on the Front Leg (20) with the Bolt and a 3/8” Nylon Jamnut (63). Do not
overtighten the Nylon Jamnut; it must be easy to pivot the Leg Lever.
6
92
101
102
6
92
28
28
28
41
40
80
2
63
64
3
64
64
98
63
62
Lubricate
20
8. Press a 2” Square Inner Cap (28) into the Press Top Frame (9).
Attach the Press Top Frame (9) to the indicated bracket at the top of the Press Upright (2) with two 5/16” x 2 3/4” Bolts (89), a Support Plate with 3 1/2” center holes (93), and two 5/16” Nylon Locknuts (64).
8
93
64
9
89
28
2
Page 8
8
10. Lubricate the 3/8” x 3” Bolt (88). Attach the Leg Press Lever (83) to the Press Base (6) with the Bolt and a 3/8” Nylon Locknut (50). Do not overtighten the
Nylon Locknut; the Leg Press Lever must pivot easily.
10
11. Place two Weight Bumpers (51) over the indicated holes in the Weight Base (5). Slide a Weight Guide (15) into each of the holes.
Attach the indicated Weight Guide (15) to the Weight Base (5) with a 3/8” x 2 3/4” Bolt (46), two 3/8” Flat Washers (48), and a 3/8” Nylon Locknut (50).
Slide six Weights (21) onto the Weight Guides (15).
Make sure the Weights are turned so the pin grooves point towards the floor.
Press a Weight Tube Bumper (18) into the lower end of the Short Weight Tube (17). Slide the Weight Tube into the center holes in the Weights (21).
Slide a Top Weight (16) onto the Weight Guides (15).
Note: Make sure the Top Weight is turned so the groove fits over the welded pin on the Weight Tube (17).
11
51
18
17
16
15
88
Lubricate
50
Groove
Pin
Pin
Grooves
6
83
21
48
50
9. Press a 2” Square Inner Cap (28) into the Press Seat Frame (7).
Slide the bracket on the Press Seat Frame (7) onto the indicated 5/16” x 2 1/2” Carriage Bolts (92) in the Press Base (6). Hand tighten two 5/16” Nylon Locknuts (64) onto the Bolts. Do not tighten the
Nylon Locknuts yet.
Attach the Press Seat Frame (7) to the Press Upright (2) with two 5/16” x 2 3/4” Bolts (89), two 5/16” Washers (36), and two 5/16” Nylon Locknuts (64). Do
not tighten the Nylon Locknuts yet.
9
89
36
7
28
89
6
2
92
64
64
64
46
5
48
36
Page 9
9
14. Attach the Weight Top Frame (66) to the Press Top
Frame (9) with one 3/8” x 2 3/4” Bolt (46), a Support Plate with 4” center holes (94), and a 3/8” Nylon Locknut (50). Slide a 3 1/2” Pulley (24) with a Cable Trap (25) onto a 3/8” x 4” Bolt (78). Insert the Bolt through the Support Plate (94) and hand tighten a 3/8” Nylon Locknut (50) onto it.
Attach the Weight Top Frame (66) to the bracket on the Press Upright (2) with two 3/8” x 2 3/4” Bolts (46), a Support Plate with 2 1/2” center holes (34) and two 3/8” Nylon Locknuts (50). Do not tighten the Nylon
Locknuts yet.
14
12. Place two Weight Bumpers (51) over the indicated holes in the Weight Base (5). Slide a Weight Guide (15) into each of the holes.
Attach the indicated Weight Guide (15) to the Weight Base (5) with a 3/8” x 2 3/4” Bolt (46), two 3/8” Flat Washers (48), and a 3/8” Nylon Locknut (50).
Slide ten Weights (21) onto the Weight Guides (15).
Make sure the Weights are turned so the pin grooves point towards the floor.
Press a Weight Tube Bumper (18) into the lower end of the Long Weight Tube (70). Slide the Weight Tube into the center holes in the Weights (21).
Slide a Top Weight (16) onto the Weight Guides (15).
Note: Make sure the Top Weight is turned so the groove fits over the welded pin on the Weight Tube (70).
50
21
46
48
48
5
51
51
70
66
46
78
24
25
50
9
50
34
94
2
13. Place the Weight Top Frame (66) on the indicated brackets on the Uprights (1 and 2). Note: The four
Weight Guides (15) must be behind the Weight Top Frame, as shown in step 14.
Attach the Weight Top Frame (66) to the Butterfly Top Frame (33) with two 3/8” x 2 3/4” Bolts (46), a Support Plate with 4” center holes (94), and two 3/8” Nylon Locknuts (50). Do not tighten the Nylon
Locknuts yet.
Attach the Weight Top Frame (66) to the bracket on the Butterfly Upright (1) with two 3/8” x 2 3/4” Bolts (46), a Support Plate with 2 1/2” center holes (34), and two 3/8” Nylon Locknuts (50). Do not tighten the
Nylon Locknuts yet.
13
46
34
46
94
33
1
16
15
18
46
50
66
50
15
Groove
Pin
Brackets
Pin Grooves
12
Page 10
15
15. Attach each of the four Weight Guides (15) to the Weight Top Frame (66) with a 3/8” x 3 3/4” Bolt (59), a 3/8” Flat Washer (48), and a 3/8” Nylon Locknut (50).
Important: Go back and fully tighten all Nylon Locknuts used in steps 1 through 15.
10
16
48
59
59
15
48
15
50
50
17. Press a 1 3/4” Square Inner Cap (35) into the top of a Press Arm (77). Press a 1” Round Inner Cap (76) into the indicated hole in the Press Arm.
Attach the Press Arm (77) to the bracket on the Press Frame (8) with two 5/16” x 2 1/2” Bolts (87) and two 5/16” Nylon Locknuts (64).
Repeat this step to assemble the second Press Arm (77, not shown).
17
52
100
6
50
8
35
8
87
64
77
76
Welded
Tube
Lubricate
Arm Assembly
16. Locate and open the parts bag labeled “ARM ASSEMBLY.”
Press a Plastic Bushing (100) onto each welded tube on the Press Frame (8).
Lubricate the 3/8” x 8” Bolt (52). Attach the Press Frame (8) to the welded tubes on the Press Base (6) with the Bolt and a 3/8” Nylon Locknut (50). Do not
overtighten the Nylon Locknut; it must be easy to pivot the Press Frame.
Page 11
11
20. Locate and open the parts bag labeled “PULLEY BAG 2.” Remove one “V”-Pulley (27) from the bag. Leave the remaining pulleys in the bag for identification of the Pro Pulley.
Wrap the Butterfly Cable (73) around a “V”-Pulley (27) in the direction shown. Attach the “V”-Pulley and a Large Cable Trap (32) to the bracket on the back of the Butterfly Upright (1) with a 3/8” x 2 1/2” Bolt (53) and a 3/8” Nylon Locknut (50). Make sure the
Large Cable Trap is oriented as shown.
20
19. Locate and open the parts bag labeled “CABLE
ASSEMBLY.” For Cable identification and routing during steps 19 to 49, refer to the Cable Diagrams and Cable ID Chart on pages 23 and 24.
Identify the Butterfly Cable (73). It is approximately 52” long and it has a closed loop on each end. Attach the Butterfly Cable to the bracket on the Left Butterfly Arm (10) with a 3/8” x 1” Bolt (84) and two 3/8” Nylon Jamnuts (63). Note: The loop on the Cable and the
two Nylon Jamnuts must be mounted underneath the welded bracket.
19
10
73
18. Press a 1 3/4” Square Inner Cap (35) into each end of the Right Butterfly Arm (11). Wet the lower end of the Arm with soapy water. Slide a Butterfly Foam Pad (29) onto the lower end of the Arm.
Lubricate the indicated axle on the Butterfly Top Frame (33). Orient the Right Butterfly Arm (11) as shown and slide it onto the axle. Secure the Butterfly Arm with two Retainer Rings (31) and a 1” Round Outer Cap (38). Note: Place the Retainer Rings on
top of the inverted Outer Cap and gently tap the Cap onto the axle with a hammer. Make sure the teeth on the Retainer Rings bend towards the Cap as shown in the inset drawing.
Repeat this step to assemble the Left Butterfly Arm (10, not shown).
18
33
38
11
Axle
35
29
35
31
84
53
50
1
27
32
73
Bracket
Bracket
Teeth
Axle
31
38
63
Cable Assembly
Page 12
12
23. Attach the Butterfly Cable (73) to the bracket on the Right Butterfly Arm (11) with a 3/8” x 1” Bolt (84) and two 3/8” Nylon Jamnuts (63). Note: The loop on the
Cable and the two Nylon Jamnuts must be mount­ed underneath the welded bracket.
23
84
11
63
73
Bracket
24. Identify the Ab Cable (74). It is approximately 224” long, and it has a ball on one end and a threaded shaft on the other. You will start by attaching the end of the Cable with the ball.
Wrap the Ab Cable (74) around a 3 1/2” Pulley (24) in the direction shown. Place two Pulley Covers (47) over the Pulley, so that the slots in the Pulley Covers are placed over the Cable. Attach the Pulley and Pulley Covers to the indicated hole in the Butterfly Upright (1) with a 3/8” x 3 3/4” Bolt (59), two 3/8” Flat Washers (48), and a 3/8” Nylon Jamnut (63). Make
sure the Cable is between the Pulley and the welded pin on the Upright.
24
1
74
24
48
63
48
59
47
22. Wrap the Butterfly Cable (73) around a “V”-Pulley (27) in the direction shown. Attach the “V”-Pulley and a Large Cable Trap (32) to the bracket on the back of the Butterfly Upright (1) with a 3/8” x 2 1/2” Bolt (53) and a 3/8” Nylon Locknut (50). Make sure the
Large Cable Trap is oriented as shown.
22
53
27
73
Bracket
50
1
21. Remove both 3 1/2” Pulleys (24) from the pre-assem­bled Small Pulley Bracket (22).
Wrap the Butterfly Cable (73) around a 3 1/2” Pulley (24) in the direction shown. Attach the Pulley to the Small Pulley Bracket (22) with a 3/8” x 1 3/4” Bolt (57) and a 3/8” Nylon Locknut (50). Make sure the
Small Pulley Bracket is oriented exactly as shown.
21
73
50
24
57
22
Pin
32
Page 13
13
26. Wrap the Ab Cable (74) around a 3 1/2” Pulley (24) in the direction shown. Attach the Pulley to the Small Pulley Bracket (22) with a 3/8” x 1 3/4” Bolt (57) and a 3/8” Nylon Locknut (50). Make sure the Pulley
Bracket is oriented as shown.
26
25. Remove both 3 1/2” Pulleys (24) from the pre-assem­bled Adjustable Pulley Plates (23).
Wrap the Ab Cable (74) around a 3 1/2” Pulley (24) in the direction shown. Attach the Pulley and a Cable Trap (25) to the top hole in the two Adjustable Pulley Plates (23) with a 3/8” x 2” Bolt (54) and a 3/8” Nylon Locknut (50). Make sure the Cable Trap and the
Pulley Plates are oriented as shown.
25
25
50
23
74
54
74
50
24
22
57
27. Wrap the Ab Cable (74) around a 3 1/2” Pulley (24) in the direction shown. Attach the Pulley and a Cable Trap (25) to the welded bracket on the Butterfly Base (4) with a 3/8” x 2” Bolt (54) and a 3/8” Nylon Locknut (50). Make sure the Cable Trap is oriented as
shown.
27
24
54
74
24
25
4
50
Page 14
14
29. Wrap the Ab Cable (74) around a 4 1/2” Pulley (82) in the direction shown. Attach the Pulley inside the indi­cated bracket on the Weight Top Frame (66) with a 3/8” x 1 3/4” Bolt (57) and a 3/8” Nylon Locknut (50).
Make sure the threaded end of the Ab Cable is routed through the bracket, as shown.
28. Wrap the Ab Cable (74) around a 3 1/2” Pulley (24) in the direction shown. Slide the Pulley and a Cable Trap (25) onto the 3/8” x 3 1/2” Carriage Bolt (95) already inserted into the Butterfly Base (4). Secure the Pulley with a 3/8” Nylon Jamnut (63). Make sure
the Cable Trap is oriented as shown.
Route the threaded end of the Ab Cable (74) under the 3 1/2” Pulley (24) that is already mounted on the Weight Base (5). Make sure the Cable is routed in
the direction shown.
Note: For clarity, this and the following drawings show some parts removed.
28
63
74
95
5
4
82
57
24
50
66
Bracket
End of
Cable
74
30. Attach the threaded end of the Ab Cable (74) to a “U”-
Bracket (97) with a 1/4” Flat Washer (71) and a 1/4” Nylon Locknut (68).
Attach the “U”-Bracket (97) to the hole in the Short Weight Tube (17) with a 5/16” x 1 3/4” Bolt (96) and a 5/16” Nylon Locknut (64). Note: Do not completely
tighten the Nylon Locknut; it should be threaded only two turns onto the end of the Cable, as shown in the inset drawing.
25
24
30
97
96
74
71
64
68
17
29
74
97
71
68
Page 15
15
31. Remove a Pro Pulley (26) from the bag labeled “PULLEY BAG 2”.
Identify the Low Pulley Cable (75). It is approximately 143 1/2” long and it has a ball on one end and a loop on the other. Route the end with the loop through the slot in the cable guide on the Butterfly Base (4).
Route the Low Pulley Cable (75) under a Pro Pulley (26) as shown. Attach the Pro Pulley and a Cable Trap (25) to the bracket on the Butterfly Base (4) with a 3/8” x 2” Bolt (54) and a 3/8” Nylon Locknut (50).
Make sure the Cable Trap is oriented as shown.
31
4
50
75
25
54
26
Cable Guide
32. Wrap the Low Pulley Cable (75) around a 3 1/2” Pulley (24) in the direction shown. Attach the Pulley and a Cable Trap (25) to the indicated hole in the Butterfly Upright (1) with a 3/8” x 4 3/4” Bolt (60) and a 3/8” Nylon Jamnut (63). Note: Thread the Jamnut
only two turns onto the Bolt, since you will later attach another Pulley to the Bolt. Make sure the Cable Trap is oriented as shown.
32
24
1
75
63
25
60
33. Wrap the Low Pulley Cable (75) over a 3 1/2” Pulley (24) in the direction shown. Attach the Pulley and a Cable Trap (25) to the lower hole in the Adjustable Pulley Plates (23) with a 3/8” x 2” Bolt (54) and a 3/8” Nylon Locknut (50). Make sure the Cable Trap is
oriented as shown.
33
50
25
24
75
23
54
34. Remove the 3/8” Nylon Jamnut (63) from the
3/8” x 4 3/4” Bolt (60) inserted into the Butterfly Upright (1) in step 32.
Wrap the Low Pulley Cable (75) around a 3 1/2” Pulley (24) in the direction shown. Attach the Pulley and a Cable Trap (25) to the 3/8” x 4 3/4” Bolt (60) with the 3/8” Nylon Jamnut (63). Make sure the
Cable Trap is oriented as shown.
34
1
63
60
24
75
25
Page 16
16
35
75
46
48
48
63
35. Attach the loop on the end of the Low Pulley Cable (75) to the indicated hole in the Small Leg Lever (41) with a 3/8” x 2 3/4” Bolt (46), two 3/8” Flat Washers (48), and a 3/8” Nylon Jamnut (63).
36. Remove a Pro Pulley (26) from the bag labeled
“PULLEY BAG 2”.
Identify the Press Cable (72). It is approximately 389 1/2” long and it has a ball on one end and a threaded shaft on the other. You will begin by attaching the end with the ball.
Wrap the Press Cable (72) around a Pro Pulley (26) in the direction shown. Attach the Pulley to the indi­cated hole in the Press Top Frame (9) with a 3/8” x 3 1/2” Bolt (56), a 3/8” Flat Washer (48), and a 3/8” Nylon Jamnut (63). Make sure the Cable is between
the Pulley and the welded pin on the Press Top
37
9
24
72
37. Route the threaded end of the Press Cable (72) around the 3 1/2” Pulley (24) that is already mounted on the Top Frame (9).
38
25
72
2
59
50
24
38. Wrap the Press Cable (72) around a 3 1/2” Pulley (24)
in the direction shown. Attach the Pulley to the indicat­ed hole in the Press Upright (2) with a 3/8” x 3 3/4” Bolt (59), a 3/8” Flat Washer (48) and a 3/8” Nylon Locknut (50). Make sure the Cable Trap is oriented
as shown.
36
Pin
9
56
72
48
63
26
41
48
Page 17
17
39. Important: Although the following steps are not
difficult to perform, the correct routing of the cable is critical to the functioning of the home gym. Please make sure that you wrap the cable around the pulleys exactly as shown in each step.
Route the Press Cable (72) through the opening in the Press Frame (8), and wrap the Cable around a 3 1/2” Pulley (24) in the direction shown. Route the end of the Cable back through the opening in the Press Frame.
Attach the Pulley (24) to the indicated hole in the Press Frame (8) with a 3/8” x 3 1/4” Bolt (62), a 3/8” Flat Washer (48) and a 3/8” Nylon Locknut (50).
Make sure the Pulley is mounted on the inside of the Press Frame. Make sure the Cable Trap is ori­ented as shown.
39
62
48
50
8
24
25
72
40. Wrap the Press Cable (72) around a “V”-Pulley (27) in
the direction shown. Attach the “V”-Pulley and a Large Cable Trap (32) to the small tube on the Press Upright (2) with a 3/8” x 3 1/4” Bolt (62), a 3/8” Flat Washer (48) and a 3/8” Nylon Locknut (50). Note:
The small tube has four adjustment holes. Mount the “V”-Pulley in the hole farthest from the Upright. Make sure the Cable Trap is oriented as shown.
48
50
72
27
Small tube, last hole
62
32
41. Route the Press Cable (72) back through the opening in the Press Frame (8) and wrap the Press Cable around a 3 1/2” Pulley (24) in the direction shown. Then, route the Press Cable back through the open­ing in the Press Frame (8).
Attach the Pulley (24) to the indicated hole in the Press Frame (8) with a 3/8” x 3 1/4” Bolt (62), a 3/8” Flat Washer (48), and a 3/8” Nylon Locknut (50).
Make sure the Pulley is mounted on the inside of the Press Frame. Make sure the Cable Trap is ori­ented as shown.
41
8
50
62
25
48
24
72
42. Wrap the Press Cable (72) around a 3 1/2” Pulley (24) in the direction shown. Attach the Pulley and a Cable Trap (25) to the indicated hole on the far side of the Press Upright (2) with a 3/8” x 4 3/4” Bolt (60) and a 3/8” Nylon Jamnut (63). Note: Thread the
Jamnut only two turns onto the Bolt; you will later attach another Pulley to the Bolt. Make sure the Cable Trap is oriented as shown.
Route the Press Cable (72) back through the opening in the Press Frame (8), so the end is in front of the Press Frame.
42
63
2
25
24
60
72
2
40
Page 18
18
43. Wrap the Press Cable (72) around a 3 1/2” Pulley (24) in the direction shown. Attach the Pulley and a Cable Trap (25) to the indicated hole on the far side of the Leg Press Lever (83) with a 3/8” x 4 3/4” Bolt (60) and a 3/8” Nylon Jamnut (63). Note: Thread the
Jamnut only two turns onto the Bolt; you will later attach another Pulley to the Bolt. Make sure the Cable Trap is oriented as shown.
43
63
60
25
24
72
83
44. Wrap the Press Cable (72) around a “V”-Pulley (27) in the direction shown. Attach the “V”-Pulley and a Large Cable Trap (32) underneath the Press Seat Frame (7) with a 3/8” x 4 1/4” Bolt (85), a 3/8” Flat Washer (48), and a 3/8” Nylon Locknut (50). Note:
the Press Seat Frame has five adjustment holes. Mount the “V”-Pulley in the hole closest to the Leg Press Lever. Make sure the Cable Trap is ori­ented as shown.
44
48
32
85
27
50
72
7
45. Wrap the Press Cable (72) around a 3 1/2” Pulley (24) in the direction shown. Attach the Pulley and a Cable Trap (25) to the near side of the Leg Press Lever (83). Use the 3/8” x 4 3/4” Bolt (60) that was inserted in step 43 and secure the Pulley with the 3/8” Nylon Jamnut (63). Make sure the Cable Trap
is oriented as shown.
45
72
8
63
83
25
60
24
46. Wrap the Press Cable (72) around a 3 1/2” Pulley
(24) in the direction shown. Attach the Pulley and a Cable Trap (25) to near side of the Press Upright (2). Use the 3/8” x 4 3/4” Bolt (60) that was inserted in step 42 and secure the Pulley with the 3/8” Nylon Jamnut (63). Make sure the Cable Trap is oriented
as shown.
Wrap the Press Cable (72) around a 3 1/2” Pulley (24) in the direction shown. Attach the Pulley and a Cable Trap (25) to the 3/8” x 4” Carriage Bolt (102) that was inserted into the Press Base (6) earlier. Secure the Pulley with the 3/8” Nylon Locknut (50).
Make sure the Cable Trap is oriented as shown.
46
24
25
50
25
63
102
60
2
24
72
Page 19
19
47. Route the threaded end of the Press Cable (72)
around the 3 1/2” Pulley (24) that was mounted on the bracket on the Weight Base (5) in an earlier step.
47
24
5
72
48. Wrap the Press Cable (72) over a 4 1/2” Pulley (82) in the direction shown. Attach the Pulley inside the indicated bracket on the Weight Top Frame (66) with a 3/8” x 1 3/4” Bolt (57) and a 3/8” Nylon Locknut (50). Make sure the end of the Cable is routed
through the bracket, as shown.
48
57
72
66
50
82
49. Attach the threaded end of the Press Cable (72) to the remaining “U”-Bracket (97) with a 1/4” Flat Washer (71) and a 1/4” Nylon Locknut (68).
Attach the “U”-Bracket (97) to the hole in the Long Weight Tube (70) with a 5/16” x 1 3/4” Bolt (96) and a 5/16” Nylon Locknut (64). Note: Do not completely
tighten the Nylon Locknut; it should be threaded only two turns onto the end of the Cable, as shown in the inset drawing.
Important: Follow all four cables from end to end and make sure that they rest in the grooves of all pulleys and that the cables and the pulleys move smoothly.
49
71
64
72
97
96
70
68
72
97
72
68
Page 20
20
Seat Assembly
50. Locate and open the parts bag labeled “SEAT ASSEMBLY.”
Attach the Backrest (12) to the indicated holes in the Butterfly Upright (1) with two 1/4” x 2 1/2” Bolts (79) and two 1/4” Flat Washers (71).
50
79
79
1
12
71
51. Insert a 1/4” x 2 1/2” Carriage Bolt (45) through the
center hole in a Seat Plate (65). Attach the Seat Plate to the Press Backrest (99) with two 1/4” x 3/4” Bolts (49).
Insert the 1/4” x 2 1/2” Carriage Bolt (45) into the indicated hole in the Butterfly Upright (2) and secure it with a 1/4” Flat Washer (71) and a 1/4” Nylon Locknut (68). Secure the other end of the Press Backrest (99) with a 1/4” x 2 1/2” Bolt (79) and a 1/4” Flat Washer (71).
51
79
71
71
68
45
49
99
65
2
Page 21
21
Miscellaneous Assembly
52. Insert a 1/4” x 2 1/2” Carriage Bolt (45) through the center hole in a Seat Plate (65). Attach the Seat Plate to a Seat (13) with two 1/4” x 3/4” Bolts (49).
Insert the 1/4” x 2 1/2” Carriage Bolt (45) into the indi­cated hole in the Butterfly Seat Frame (14) and secure it with a 1/4” Flat Washer (71) and a 1/4” Nylon Locknut (68). Secure the other end of the Seat (13) with a 1/4” x 2 1/2” Bolt (79) and a 1/4” Flat Washer (71).
Attach the other Seat (13) to the Press Seat Frame (7, not shown) in the same manner.
55. Attach the Curl Pad (105) to the Curl Post (104) with
two 1/4” x 3/4” Bolts (49).
52
49
68
65
13
71
14
71
79
45
55
104
105
49
53. Press 3/4” Round Inner Caps (43) into the ends of the Pad Tube (42) and the indicated tube on the Front Leg (20).
Insert the Pad Tube (42) into the indicated hole in the Small Leg Lever (41). Slide Foam Pads (30) onto the ends of the Pad Tube and the tube on the Leg Lever.
53
43
30
30
43
43
43
20
30
Tube
42
41
30
54. Press a 1 3/4” Square Inner Cap (35) into the indicat-
ed end of the Adjustment Tube (90).
Attach the Adjustment Tube (90) to the bracket (not visible in the drawing) on the back of the Leg Press Plate (55) with a 5/16” x 2 1/2” Bolt (87), two 5/16” Washers (36), and a 5/16” Nylon Locknut (64).
Attach the Leg Press Plate (55) to the Leg Press Lever (83) by placing the Adjustment Tube (90) into the bracket on top of the Leg Press Lever and secur­ing it with the Lock Pin (91). Note: The lip on the
Leg Press Plate must be on the upper edge.
54
35
87
36
90
36
91
64
55
83
Page 22
22
56
56. Apply the WEIDER PRO 9940 decal in the location shown. Important: The warning decals shown below
have been attached to the home gym in the locations shown. If a decal is missing or illegible, please call our customer hotline at the number on the front cover of this manual to order a replacement decal. Apply the new decal in the appropriate location.
57. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in ADJUSTMENT, beginning on page 25 of this manual.
Before using the home gym, pull each cable a few times to make sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If the
cables are not properly installed, they may be damaged when heavy weight is used. If there is any slack in the cables, you will need to remove the slack by tightening the cables. See TROUBLE­SHOOTING AND MAINTENANCE on page 26.
WEIDER
PRO 9940
Page 23
23
Cable Diagrams
The Cable Diagrams below and on the next page show the proper routing of the Butterfly Cable (73), the Ab Cable (74), the Low Pulley Cable (75) and the Press Cable (72). The numbers show the correct route for each Cable. Make sure that the Cables are routed correctly, that the Pulleys move smoothly, and that the
Cable Traps do not touch or bind the Cables. Incorrect cable routing can damage the home gym.
Low Pulley Cable (75)
5
4
3
1
2
Ab Cable (74)
7
3
1
4
5
8
2
1
3
4
5
2
Butterfly Cable (73)
Cable ID Chart
73, 52” 75, 143.5” 74, 224” 72, 389.5”
6
Page 24
24
14
2
1
5
15
13
6
9
3
7
11
4
8
10
12
Press Cable (72)
Page 25
25
Adjusting the Leg Press Plate
To adjust the position of the Leg Press Plate (55), pull out the Lock Pin (91) and slide the Adjustment Tube (90) backwards or forwards in the bracket on the Leg Press Lever (83). Line up one of the adjustment holes in the Adjustment Tube with the hole in the bracket and re-insert
the Lock Pin.
91
83
90
55
Attaching the Lat Bar, Nylon Strap or Ab Strap to the High Pulley Station
Attach the Lat Bar (61) to the Press Cable (72) with a Cable Clip (69). For some exercises, the Chain (67) should be attached between the Lat Bar and the High Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the High Cable so the Lat Bar is in the correct starting position for the exer­cise to be performed.
The Nylon Strap (58) or Ab Strap (81) can be attached in the same manner.
81
58
67
69
69
72
61
Attaching the Lat Bar, Nylon Strap or Ab Strap to the Low Pulley Station
Attach the Lat Bar (61) to the Low Pulley Cable (75) with a Cable Clip (69). For some exercises, the Chain (67) should be attached between the Lat Bar and the Low Pulley Cable with two Cable Clips. Adjust the length of
the Chain between the Lat Bar and the Low Pulley Cable so the Lat Bar is in the correct starting position for the exercise to be performed.
The Nylon Strap (58) or Ab Strap (81) can be attached in the same manner.
58
69
81
69
75
67
61
Adjustment
Changing the Weight Setting
To change the setting of the weight stack, insert a Weight Pin (19) under the desired Weight (21). Make sure you insert the Weight Pin as far as it will go. Note: Due to the
cables and pulleys, the amount of resistance at each exercise station may vary from the weight setting. Use the WEIGHT RESISTANCE CHART on page 27 to find the approximate amount of resistance at each weight station.
The instructions below describe how each part of the home gym can be adjusted. Refer to the exercise poster accompanying this manual to see how the home gym should be set up for each exercise. IMPORTANT: When
using an attachment, make sure it is in the correct starting position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is performed, the effectiveness of the exercise will be reduced.
21
19
Page 26
26
Slack can be removed form the Press Cable (72) by moving one or both of the “V”-Pulleys (27) on the Press Cable.
One “V”-Pulley (27) is attached to the small tube on the Press Upright (2). There are three free holes in the small tube, and you can move the “V”-Pulley to any one of them to tighten the cables. Start by moving the “V”­Pulley one hole, and then one more, as needed.
The second “V”-Pulley (27) is attached to the Press Seat Frame (7). There are five adjustment holes in the Seat Frame. By moving the “V”-Pulley closer to the Press Upright (2), you will tighten the cables. By moving it fur­ther away from the Upright, you will loosen the cables.
23
Adjustment Holes
50
25
24
54
Trouble-shooting and Maintenance
Inspect and tighten all parts each time you use the home gym. Replace any worn parts immediately. The home gym can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
Tightening the Cables
If a cable slips off the pulleys often, the cable may have become twisted. Remove the cable and re-install it. If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.
The type of cable used on the home gym can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. Slack can be removed from the cables in several differ­ent ways:
27
2
7
72
27
105
28
20
103
104
The Adjustable Pulley Plates (23) have several sets of adjustment holes. By moving one or both pulleys (24) to a different set of holes, you will tighten the cables.
To move a Pulley (24), remove the 3/8” Nylon Locknut (50) and the 3/8” x 2” Bolt (54). Remove the Cable Trap (25) and Pulley from the Adjustable Pulley Plates (23). Re-attach the Pulley and Cable Trap to the appropriate adjustment hole in the Pulley Plates. Note: Begin by
moving one Pulley to the second adjustment hole. If the cables are still too loose, move the same Pulley to the third hole. If additional adjustment is needed, move the other Pulley until the cables are tight.
To use the Curl Pad (105), remove the 2” Square Inner Cap (28) from the Front Leg (20) and insert the Curl Post (104) into the Front Leg. Secure the Curl Pad by inserting the Adjustment Knob (103) at the desired height.
Page 27
27
The threaded ends on the Press Cable (72) and the Ab Cable (74) that are attached to the weight stacks can also be used to tighten the cables.
To tighten the Ab Cable (74), remove the “U”-Bracket (97) from the Short Weight Tube (17) by removing the 5/16” x 1 3/4” Bolt (96) and the 5/16” Nylon Locknut (64).
Tighten the 1/4” Nylon Locknut (68) at the end of the Ab Cable (74) as far as it will go. Then re-attach the “U”­Bracket (97).
The Press Cable (72) can be tightened the same way. When you are tightening the cables, take note that they
are linked into two distinct groups. The Butterfly Cable (73), the Ab Cable (74), and the Low Pulley Cable (75) are all connected to the small weight stack. All three cables will be tightened by tightening the Ab Cable (74) as described above or by using the Adjustable Pulley Plates (23) as described on the previous page.
The Press Cable (72) is the only cable attached to the large weight stack. It must be tightened by using the method described above or by moving the “V”-Pulleys as described on the previous page.
High Arm Leg Butterfly Curl/ Ab Pulley/
Weight Pulley Press Press (lbs.) Low Pulley Leg Raise
Plates (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
Top 14 16 21 8 10 8
1 28 37 48 23 24 21 2 42 58 75 38 37 35 3 56 79 101 52 50 48 4 69 100 128 67 64 62 5 83 121 155 82 77 76 6 97 142 181 97 90 89 7 111 163 208 8 124 184 235 9 138 205 262
10 152 226 288
The chart below shows the approximate weight resistance at each exercise station. “Top” refers to the 6 lb. top weight; the other numbers refer to the 12.5 lb. weight plates. Note: The actual resistance at each station may
vary due to differences in individual weight plates as well as friction between the cables, pulleys, and weight guides.
Weight Resistance Chart
97
96
74
72
71
64
68
17
Page 28
3/4" Round Inner Cap (43)
1” Retainer Ring (31)
1" Round Outer Cap (38)
1" Square Inner Cap (98)
1 3/4" Square Inner Cap (35)
1" Round Inner Cap (76)
1" Round Inner Cap (86)
2" Square Inner Cap (28)
Page 29
3/8" Nylon Locknut (50)
3/8" Nylon Jamnut (63)
3/8" x 3 1/2" Bolt (56)
5/16" Nylon Locknut (64)
3/8" x 4 3/4" Bolt (60)
1” Tap Screw (80)
3/8" x 2 3/4" Bolt (46)
3/8" x 2" Bolt (54)
1/4" Flat Washer (71)
5/16" x 1 3/4" Bolt (96)
3/8" Flat Washer (48)
1/4" x 3/4" Bolt (49)
1/4" x 2 1/2" Bolt (79)
3/8" x 1" Bolt (84)
3/8" x 3" Bolt (88)
3/8" x 3 1/2" Carriage Bolt (95)
3/8" x 3 3/4" Bolt (59)
3/8" x 8" Bolt (52)
1/4" Nylon Locknut (68)
5/16" Washer (36)
5/16" x 2 1/2" Bolt (87)
5/16" x 2 3/4" Bolt (89)
5/16" x 2 1/2" Carriage Bolt (92)
3/8" x 1 3/4" Bolt (57)
3/8" x 2 1/2" Bolt (53)
3/8" x 3 1/4" Bolt (62)
3/8" x 4" Bolt (78)
3/8" x 4 1/4" Bolt (85)
3/8" x 4" Carriage Bolt (102)
3/8" x 2 1/2" Carriage Bolt (101)
1/4" x 2 1/2" Carriage Bolt (45)
Part Identification Chart–Model No. 831.159730
R0800A
Page 30
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
Part List—Model No. 831.159730
R0800A
Key No. Qty. Description Key No. Qty. Description
1 1 Butterfly Upright 2 1 Press Upright 3 1 Support Frame 4 1 Butterfly Base 5 1 Weight Base 6 1 Press Base 7 1 Press Seat Frame 8 1 Press Frame
9 1 Press Top Frame 10 1 Left Butterfly Arm 11 1 Right Butterfly Arm 12 1 Backrest 13 2 Seat 14 1 Butterfly Seat Frame 15 4 Weight Guide 16 2 Top Weight 17 1 Short Weight Tube 18 2 Weight Tube Bumper 19 2 Weight Pin 20 1 Front Leg 21 16 Weight 22 1 Small Pulley Bracket 23 2 Adjustable Pulley Plate 24 20 3 1/2” Pulley 25 16 Cable Trap 26 2 Pro Pulley 27 4 “V”-Pulley 28 13 2” Square Inner Cap 29 2 Butterfly Foam Pad 30 4 Foam Pad 31 4 Retainer Ring 32 4 Large Cable Trap 33 1 Butterfly Top Frame 34 2 Support Plate, 2 1/2” Center Holes 35 7 1 3/4” Square Inner Cap 36 8 5/16” Washer 37 2 Butterfly Arm Bushing 38 2 1” Round Outer Cap 39 4 5” Plastic Grip 40 1 Bumper 41 1 Small Leg Lever 42 1 Pad Tube 43 4 3/4” Round Inner Cap 44 2 Large Bushing 45 3 1/4” x 2 1/2” Carriage Bolt 46 10 3/8” x 2 3/4” Bolt 47 2 Pulley Cover 48 18 3/8” Flat Washer 49 8 1/4” x 3/4” Bolt 50 32 3/8” Nylon Locknut 51 4 Weight Bumper 52 1 3/8” x 8” Bolt 53 2 3/8” x 2 1/2” Bolt 54 4 3/8” x 2” Bolt
55 1 Leg Press Plate 56 1 3/8” x 3 1/2” Bolt 57 6 3/8” x 1 3/4” Bolt 58 1 Nylon Strap 59 6 3/8” x 3 3/4” Bolt 60 3 3/8” x 4 3/4” Bolt 61 1 Lat Bar 62 4 3/8” x 3 1/4” Bolt 63 15 3/8” Nylon Jamnut 64 31 5/16” Nylon Locknut 65 3 Seat Plate 66 1 Weight Top Frame 67 1 Chain 68 5 1/4” Nylon Locknut 69 3 Cable Clip 70 1 Long Weight Tube 71 10 1/4” Flat Washer 72 1 Press Cable 73 1 Butterfly Cable 74 1 Ab Cable 75 1 Low Pulley Cable 76 2 1” Round Inner Cap 77 2 Press Arm 78 1 3/8” x 4” Bolt 79 5 1/4” x 2 1/2” Bolt 80 1 1” Tap Screw 81 1 Ab Strap 82 2 4 1/2” Pulley 83 1 Leg Press Lever 84 2 3/8” x 1” Bolt 85 1 3/8” x 4 1/4” Bolt 86 2 1” Round Inner Cap 87 5 5/16” x 2 1/2” Bolt 88 1 3/8” x 3” Bolt 89 14 5/16” x 2 3/4” Bolt 90 1 Adjustment Tube 91 1 Lock Pin 92 10 5/16” x 2 1/2” Carriage Bolt 93 4 Support Plate, 3 1/2” Center Holes 94 2 Support Plate, 4” Center Holes 95 1 3/8” x 3 1/2” Carriage Bolt 96 2 5/16” x 1 3/4” Bolt 97 2 “U”-bracket 98 1 1” Square Inner Cap
99 1 Press Backrest 100 2 Plastic Bushing 101 1 3/8” x 2 1/2” Carriage Bolt 102 1 3/8” x 4” Carriage Bolt 103 1 Adjustment Knob 104 1 Curl Post 105 1 Curl Pad
# 1 User’s Manual # 1 Exercise Poster
Page 31
46
57
57
59
59
24
50
24
46
78
56
60
59
87
62
52
50
87
64
64
25
63
24
89
92
92
95
64
64
30
30
43
51
89
80
25
24
54
62
63
50
24
25
50
88
24
60
63
25
24
92
92
101
102
89
87
64
71
79
68
50
24
57
22
57
50
24
67
58
81
69
50
24
47
74
65
49
45
71
79
71
79
12
71
79
99
64
27
32
62
48
50
64
92
97
21
19
89
28
28
28
28
76
28
64
32
27
98
68
39
39
61
63
75
72
84
73
35
33
48
74
96
50
30
30
43
68
45
49
24
94
25 26
48
63
50
36
36
65
28
28
48
75
6
93
9
100
25
26
54
49
105
104
103
37
11
37
84
28
73
93
86
28
53
64
27
32
50
1
53
27
32
50
47
48
59
63
15
60
24
25
13
14
64
64
64
48
63
28
41
89
62
40
48
28
42
43
46
36
20
4
50
93
50
64
64
63
5
63
64
64
57
24
57
24
18
70
18
16
96
72
68
71
64
17
16
68
71
64
15
50
50
50
50
34
46
50
82
66
50
82
46
34
50
50
54
23
24
25
50
23
24
25
55
90
83
25
44
44
93
89
48
85
89
49
13
63
24
25
48
50
25
24
24
36
36
64
2
64
64
3
35
39
39
77
77
35
76
48
48
8
25
25
43
28
46
46
48
48
48
48
50
50
63
65
45
36
36
51
97
21
19
10
31
38
63
29
35
31
38
63
29
35
94
89
24
25
91
28
35
7
15
Exploded Drawing—Model No. 831.159730
R0800A
Page 32
Part No. 158051 R0800A Printed in Canada © 1999 Sears, Roebuck and Co.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179
Model No. 831.159730
QUESTIONS?
If you find that:
• you need help assembling or operating the WEIDER®PRO 9940 Home Gym
• a part is missing
• or you need to schedule repair service
call our toll-free HELPLINE
1-800-736-6879
Monday–Saturday, 7 am–7 pm Central Time (excluding holidays)
REPLACEMENT PARTS
If parts become worn and need to be replaced, call the following toll­free number
1-800-FON-PART (1-800-366-7278)
The model number and serial number of your WEIDER®PRO 9940 Home Gym are listed on a decal attached to the frame. See the front cover of this manual to find the location of the decal.
All replacement parts are available for immediate purchase or special order when you visit your nearest SEARS Service Center. To request service or to order parts by telephone, call the toll-free numbers listed at the left.
When requesting help or service, or ordering parts, please be pre­pared to provide the following information:
• The MODEL NUMBER of the product (831.159730)
• The NAME of the product (WEIDER®PRO 9940 Home Gym)
• The KEY NUMBER and DESCRIPTION of the PART (see the PART LIST/EXPLODED DRAWING in the center of this manual).
FULL 90 DAY WARRANTY
For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this SEARS WEIGHT SYSTEM EXERCISER, contact the nearest SEARS Service Center throughout the United States and SEARS will repair or replace the WEIGHT SYSTEM EXERCISER, free of charge.
This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commercially or for rental purposes.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., DEPT. 817WA, HOFFMAN ESTATES, IL 60179
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