Weider 831.15973 User Manual

Model No. 831.159730
Serial No.

The serial number is found in the
location shown below. Write the

serial number in the space above.

Serial

Number

Decal

EXERCISE

EQUIPMENT

H __LP LI N E_ !

Patent Pending

USER'S MANUAL

1-800-72,6-6879

SEARS, ROEBUCK AND CO.

HOFFMAN ESTATES, IL 60179

CAUTION

Read all precautions and instruc-
tions in this manual before using

this equipment. Save this manu-
al for future reference.

www.weiderfitness.com

new products, prizes,

fitness tips, and much morel

ImportantPrecauttons

Before You Begm
Assembly

Cable Diagrams
Adjustment

Trouble-shooting and Mamtenance
Weight Resistance Chart

Ordering Replacement Parts
Full 9g-day Warranty

Note. A PART LIST/EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached in the center of
th_s manual Remove the PART LIST/EXPLODED DRAWING and the PART IDENTIFICATION CHART before

beginning assembly.

^*1 WARNING: To reduce the risk of serious injury, read the following Important precau-

tions before using the home gym.

Back Cover
Back Cover

2
3

.4
23
25

26
27

1. It is the responsibility of the owner to ensure

that all users of the home gym are adequate-

ly informed of all precautions.

2. Read all instructions in this manual and in

7. Always stand on a foot plate when perform-

ing an exercise that could cause the home
gym to tip.

8. Keep hands and feet away from moving parts.

the accompanying literature before using the
home gym.

9. Keep children under the age of t2 and pets

away from the home gym at all times.

3. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-

ing down.

4. Use the home gym only on a level surface.

Cover the floor or carpet beneath the home
gym for protection.

5. Inspect and tighten all parts often. Replace
any worn parts immediately.

t0. Always wear athletic shoes for foot protec-

tion when exercising.

11. Never release the press arms, butterfly arms,

leg lever, lat bar or ab strap while weights are
raised. The weights will fall with great force.

12. Alwavs disconnect the lat bar or ab strap

frgm the home avm when Derformina an
exercise that does not use the attachments.

6. Make sure the cables remain on the pulleys

at all times. If the cables bind while you are
exercising, stop immediately and make sure

the cables are on all of the pulleys.

WARNING: Before beginning this or any exercise program, consult your physician. This is especially
important for persons over the age of 35 or persons with pre-existing health problems. Read all

instructions before using. SEARS assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.

13. The home gym Is intended for home use only.
Do not use the home gym in a commercial,

rental or institutional setting.

2

Thank you for selectingthe innovative and versatile
WELDER®PRO 9940 Home Gym. The WELDER®PRO
9940 offers a unique selectionof weightstations

designed to develop every major muscle groupof the

body.Whether your goal is to tone your body,build

dramatic muscle size and strengthor improve your
cardiovascularsystem, the WELDER®PRO 9940

makes iteasy to achieve the resultsyouwant.

HELPLINE at 1-800-736-6879, Monday through
Saturday, 7 a.m. until7 p.m. Central Time (excluding

holidays).To help us assistyou, please note the prod-
uctmodel number and serialnumber before calling.

The model number is 831.159730. The serial number
can be found on a decal attached to the WELDER®

PRO 9940 Home Gym (see the front cover ofthis
manual).

For your benefit, read this manual carefully before
using the WELDER®PRO 9940 Home Gym. If you
have additionalquestions, please call our toll-free

ASSEMBLED

DIMENSIONS:
Height: 77 in.

Width: 80 in.

Depth: 55 in.

BuRe_y

Lat Bar

Arms

Ab Pulley

Station

Backrest [

Curl Pad

Foam Pads

Please usa the drawing below to familiarize your-

self with the major parts and how they fit together.

High Pulley

Station

PressArms

Leg Press

Plate

Leg
Lever

Low Pulle_

Station

Foot Plate

Weight
Stacks

Seat

Leg Press
Lever

3

Note: This introduction will save you more time

than it takes to read itl

MaDdr__lngs _Ser for_yo.rs=_i

by anyone. However,;iHs_i_to_ealize' ,

tl_t your newequi._..:is a,_ prod-_

wmtake_ _ houm.!Mo=peo-

Identifying Parts

To helpyou identifythe small parts used in assem-

bly,we have includeda PART IDENTIFICATION
CHART located in the center of th_smanual. Place

the chart on the floor or worktable and use it to

quickly identifydifferentpartsas you open the pack-
ages for each step. Note Some small parts may
have been pra-attached for shipping.If a part is not
in the parts bag, check to see if it has been pre-

attached.

by.deddlrigtomakethe.ta_eejWal_i,usam--

bWy_1iOo:=_==li_s:Y=;Jiiiis wantio'ix_nplete.

the precessover_tooupieof eventhg_

, '_.

Some assembly steps require two people.

Giving Yourself a Good Start

Beforeyou begin the assembly processitself, take

the bme to complete the steps outlinedhere.

Clearing the Workspace
Clear a workspace that is large enough to holdall

parts and allow you to walk all the way around the

assembled equipment.

Unpacking the Box

To make the assembly process as smoothas possi-

ble,we have broken it into separate stages. Allparts
used in each stage are found in individualpackages
in the shippingbox. Place all parts in a cleared area

and removethe packing materials. Do not disposeof
the packingmaterials untilassembly _scompleted.

Important: Wait until you begin each assembly
stage to open the parts bag labeled for that
assembly stage,

Orienting Parts

As you assemble this product,be sure that all parts

are oriented as shown in the drawings.

Tightening Parts
Tighten all partsas you assemble them, unless

instructedto do otherwise.

Lining Up the Tools

Assembly requiresthe following tools (not included):

• Two (2) adjustablewrenches

• One (1) standard screwdriver

• One (1) phillipsscrewdriver

• One (1) rubber mallet

• Lubricant,such as grease or petroleumjelly,

and soapy water

• Tape, such as clear tape or maskingtape
Assemblywill be more convenient if you have a

socketset, a set ofopen-end or closed-endwrenches
or a set of ratchet wrenches.

The Four Stages of the Assembly Process

Frame Assembly
You willbegin by assembhngthe base and the

uprightframes that serve as the skeletonof the
equipment.

Arm Assembly
This assembly completes the press and butterfly

arms that you operate while you are exercising.

Cable Assembly
This assembly COmpletesthe cables and pulleys

that connect the movingarms with each other and
with the weights.

Seat Assembly
This assembly completes the seat and backrest

that supped your bodywhile you are exercising.

4

la

1.

Before beginning, make sure that you have read

and understood the information on page 4.

Locate and open the parts bag labeled "FRAME

ASSEMBLY."

See drawing la. Press a 2" Square Inner Cap (28)
intoeach end of the ButterflyBase (4). Presstwo 2"

Square Inner Caps (28) into the Weight Base (5).

Insertfour 5/16" x 2 1/2"Carriage Bolts(92) up

through the indicated holes inthe ButterflyBase (4).

Inserta 3/8" x 3 1/2" Carriage Bolt (95) up through

the hole at the end of the ButterflyBase. Note: If the

Bolts fall out, secure them by putting a small
piece of tape over the head of each Bolt. Place the
ButterflyBase fiat on the floor.

See drawing lb. Attach the Weight Base (5) to the
ButterflyBase (4) with two 5/16" x2 3/4" Bolts(89), a

SupportPlate with 3 1/2" center holes (93), and two
5/16" Nylon Locknuts(64). Do not tighten the Nylon
Locknuts yet.

Note: There are three kinds of Support Plates. The
main difference between them is the distance

between the holes. When you need a Support
Plate, find the type with holes that will fit over the

Bolts you are using.

28

4

92

28

lb 89

64

5

2a

2,

See drawing 2a. Pressa 2" Square Inner Cap (28)
intothe end of the Press Base (6).

Attach a 3 1/2" Pulley(24) to each of the bracketson

theWeight Base (5) with a 3/8"x 1 3/4" Bolt (57) and
a 318"NylonJamnut (63).

Insertfour 5/16" x 2 1/2" Carriage Bolts(92) up
throughthe indicated holes in the Press Base (6).

Inserta 3/8" x 2 1/2"Carriage Bolt (101) and a 318x

4" Carriage Bolt(102) upthroughthe indicated holes

at the end of the Press Base (6).

See drawing 2b. Attach the Press Base (6) to the
Weight Base (5) with two 5/16" x 2 3/4" Bolts (89), a

SupportPlate with 3 1/2" center holes (93), and two
5/16" Nylon Locknuts(64). Do not tighten the Nylon
Locknuts yet.

28

102

92 101

2b

64

93

89

5

3. Place the bracket on the lower end of the Butterfly

Upright (1) over the indicated 5/16" x 2 1/2" Carriage
Bolts (92) in the Butterfly Base (4). Hand tighten two

5/16" Nylon Locknuts (64) onto the Bolts. Do not

tighten the Nylon Locknuts yet.

1

64

4,

Press three 2" Square Inner Caps (28) intothe
ButterflyTop Frame (33). Press two 1"Round Inner

Cap (86) intothe top of the ButterflyTop Frame (33).

Attach the Butterfly TopFrame (33) to the indicated

bracketat the top of the ButterflyUpright(1) withtwo
5/16" x 2 3/4" Bolts (89), a Support Plate with 3 1/2"

center holes (93), and two 5/16" Nylon Locknuts(64).

5. Attach the ButterflySeat Frame (14) to the Front Leg
(20) with two 5/16" x 2 3/4" Bolts(89), two 5/16"

Washers (36), and two 5/16" Nylon Locknuts (64). Do

not tighten the Nylon Locknuts yet.

Slide the bracket on the Front Leg (20) onto the two
5/16" x 2 1/2" Carriage Bolts (92) in the ButterflyBase
(4). Hand tighten two 5/16" Nylon Locknuts(64) onto

the Bolts. Do not tighten the Nylon Locknute yet,

89

4\

92

4

86

8c

3 _28

84 u

Attach the ButterflySeat Frame (14) to the Butterfly

Upright(1) with two 5/16" x 2 3/4" Bolts (89), two

5/16" Washers (36) and two 5/16" Nylon Locknuts

(64). Do not tighten the Nylon Locknuts yet.

6

6. Press a 2" Square Inner Cap (28) half way into the
top of the Front Leg (20), Press a 2"Square Inner
Cap (28) intoeach end of the Small Leg Lever (41).

Attach the Bumper (40) to the indicated hole in the
Front Leg (20) with a 1"TapScrew (80).

Lubricatethe 3/8" x 3 1/4" Bolt (62). Attach the Small
Leg Lever (41) tothe bracket on the FrontLeg(20)

with the Bolt and a 3/8" Nylon Jamnut (63). Do not
overtighten the Nylon Jamnut; it must be easy to
pivot the Leg Lever.

7.

Press a 1" Square Inner Cap (98) intothe smalltube

on the Press Upright(2).

Place the bracketon the lower end of the Press
Upright(2) over the indicated 5/16" x 2 1/2" Carriage

Bolts(92) inthe Press Base (6). Hand tighten two

5/16" Nylon Locknuts(64) ontothe Bolts.Do not
tighten the Nylon Locknuts yet.

Place the bracketon the lower end of the Support
Frame (3) over the indicated 3/8" x 2 1/2"Carriage
Bolt(101) and the 3/8" x 4" Carriage Bolt (102) in the

Press Base (6). Hand tighten a 3/8" NylonJamnut
(63) ontothe 3/8" x 2 1/2" Carriage Bolt(101). Do not

tighten the Nylon Jarnnut yet.

40

Lubricate

64

Note: Do not thread a Jamnut onto the 3/8" x 4"
Carriage Bolt (102) yet.

Attach the SupportFrame (3) to the Press Upright(2)
with two 5/16" x 2 1/2"Carriage Bolts(92) and two

5/16" Nylon Locknuts(64). Do not tighten the Nylon
Locknuts yet.

8.

Press a 2" Square Inner Cap (28) intothe PressTop
Frame (9).

Attach the Press TopFrame (9) to the indicated

bracket at the top of the Press Upright(2) with two
5/16" x 2 3/4" Bolts(89), a Support Plate with 3 1/2"

center holes (93), and two 5/16" Nylon Locknuts(64).

63

/

/

102

101

92

_> ._28

7

9.

Press a 2" Square InnerCap (28) intothe Press Seat
Frame (7).

Slide the bracketon the Press Seat Frame (7) onto
the indicated 5/16" x 2 1/2"Carriage Bolts(92) in the
Press Base (6). Hand tightentwo 5/16" Nylon

Locknuts(64) ontothe Bolts. Do not tighten the
Nylon Locknuts yet.

Attach the Press Seat Frame (7) to the Press Upright

(2) withtwo 5/16" x 2 3/4" Bolts(89), two 5/16"

Washers (36), and two 5/16" Nylon Locknuts(64). Do

not tighten the Nylon Locknuts yet.

10. Lubricatethe 3/8" x 3"Bolt (88). Attach the Leg Press
Lever (83) to the Press Base (6) with the Boltand a

3/8" Nylon Locknut(50). Do not overtighten the
Nylon Locknut; the Leg Press Lever must pivot
easily.

36

11. Place two Weight Bumpers (51) over the indicated

holesin the Weight Base (5). Slidea Weight Guide
(15) intoeach of the holes.

Attach the indicatedWeight Guide (15) to the Weight

Base (5) with a 3/8" x 2 3/4" Bolt(46), two 3/8" Flat

Washers (48), and a 3/8" Nylon Locknut (50).

Slide six Weights (21) ontothe Weight Guides (15).
Make sure the Weights are turned so the pin
grooves point towards the floor.

Press a Weight Tube Bumper (18) intothe lowerend
of the ShortWeight Tube (17). Slide the Weight Tube

intothe center holesin the Weights (21).

Slide a Top Weight (16) onto the Weight Guides (15).
Note: Make sure the Top Weight is turned so the

groove fits over the welded pin on the Weight
Tube (17).

8

12. Place two Weight Bumpers (51) over the indicated
holes inthe Weight Base (5). Slide a Weight Guide

(15) intoeach ofthe holes.

Attach the indicated Weight Guide (15) to the Weight

Base (5) with a 3/8" x 2 3/4" Bolt(46), two 3/8" Flat
Washers (48), and a 3/8" Nylon Locknut(50).

Slide ten Weights (21) ontothe Weight Guides (15).
Make sure the Weights are turned so the pin

grooves point towards the floor.

Press a Weight Tube Bumper (18) intothe lowerend
of the Long Weight Tube (70). Slidethe Weight Tube
intothe center holes inthe Weights (21).

Slide a Top Weight (16) ontothe Weight Guides (15).
Note: Make sure the Top Weight is tumed so the

groove fits over the welded pin on the Weight
Tube (70).

12

Pin

51

13. Place the Weight Top Frame (66) on the indicated

brackets on the Uprights(1 and 2). Note: The four
Weight Guides (15) must be behind the Weight
Top Frame, as shown in step 14.

Attach the Weight Top Frame (66) tothe ButterflyTop
Frame (33) with two 3/8" x 2 3/4" Bolts(46), a
Support Plate with 4"center holes(94), and two 3/8"

Nylon Locknuts(50). Do not tighten the Nylon
Locknuts yet.

Attach the Weight Top Frame (66) to the bracketon
the ButterflyUpright (1) with two 3/8"x 2 3/4" Bolts

(46), a Support Plate with 2 1/2" centerholes (34),
and two 3/8" NylonLocknuts(50). Do not tighten the
Nylon Locknuts yet.

14. Attach the Weight TopFrame (66) to the Press Top
Frame (9) with one 3/8" x 2 3/4" Bolt (46), a Support
Plate with 4" center holes(94), and a 3!8" Nylon

Locknut (50). Slide a 3 1/2" Pulley (24) with a Cable

Trap (25) onto a 3/8" x 4" Bolt(78). Insertthe Bolt
throughthe Support Plate (94) and hand tightena
3/8" Nylon Locknut(50) onto it.

5

13 34_46

46 ,. _¢U-o'_'=_._ 50

Attach the Weight Top Frame (66) tothe bracket on
the Press Upright(2) withtwo 3/8" x 2 3/4" Bolts (46),

a SupportPlate with 2 1/2" center holes(34) and two
3/8" Nylon Locknuts(50). Do not tighten the Nylon

Locknuts yet.

9

15. Attach each of the four Weight Guides (15) tothe

Weight Top Frame (66) with a 3/8" x 3 3/4" Bolt (59),

a 3/8" Flat Washer (48), and a 3/8" Nylon Locknut
(50).

Important: Go back and fully tighten all Nylon
Locknuts used in steps 1 through 15.

16. Locate and open the parts bag labeled "ARM

ASSEMBLY."

Press a Plastic Bushing(100) onto each welded tube
on the Press Frame (8).

15 48 50

Lubricatethe 3/8" x 8" Bolt(52). Attach the Press
Frame (8) tothe welded tubes on the Press Base (6)
with the Bolt and a 3/8" Nylon Locknut(50). Do not

overtighten the Nylon Locknut; it must be easy to

pivot the Press Frame,

17. Press a 1 3/4" Square InnerCap (35) intothe topof a

PressArm (77). Press a 1" Round InnerCap (76) into

the indicated holein the PressArm.

Attach the Press Arm (77) to the bracket on the Press

Frame (8) with two 5/16" x 2 112"Bolts(87) and two
5/16" Nylon Locknuts(64).

Repeat this stepto assemble the second PressArm
(77, not shown).

Lubricate

52

35

64

10

77

18. Press a 1 3/4" Square Inner Cap (35) into each end

of the Right Butterfly Arm (11). Wet the lower end of
the Arm with soapy water. Slide a Butterfly Foam Pad

(29) onto the lower end of the Arm.

Lubricatethe indicated axle onthe ButterflyTop
Frame (33). Orient the Right ButterflyArm (11) as
shownand slide itonto the axle. Secure the Butterfly

Arm with two Retainer Rings (31) and a 1" Round

Outer Cap (38). Note: Place the Retainer Rings on
top of the inverted Outer Cap and gently tap the

Cap onto the axle with a hammer. Make sure the
teeth on the Retainer Rings bend towards the Cap

as shown in the inset drawing.

Repeat this step to assemble the Left ButterflyArm
(10, not shown).

18

33

Axle

11

\

19. Locate and open the parts bag labeled "CABLE

ASSEMBLY." For Cable identification and routing
during steps 19 to 49, refer to the Cable Diagrams
and Cable ID Chart on pages 23 and 24.

Identify the ButterflyCable (73). It is approximately
52" longand ithas aclosed loop on each end. Attach
the ButterflyCable to the bracket on the Left Butterfly
Arm (10) with a 3/8" x 1" Bolt(84) and two 3/8" Nylon

Jamnuts (63). Note: The loop on the Cable and the
two Nylon Jamnuta must be mounted underneath

the welded bracket.

20. Locate and open the parts bag labeled "PULLEY
BAG 2." Remove one "V"-Pulley (27) from the

bag. Leave the remaining pulleys in the bag for

identification of the Pro Pulley,

Wrap the ButterflyCable (73) around a "V'-Pulley

(27) inthe direction shown.Attach the "V"-Pulley and

a Large Cable Trap (32) to the bracket on the back
of the Butterfly Upright (1) with a 3/8" x2 1/2" Bolt

(53) and a 3/8" Nylon Locknut(50). Make sure the
Large Cable Trap is oriented as shown.

19

2O

84

Bracket

lOj

// 73-

27

53

=J

' Bracket
"'_ 1

11

21. Remove both 3 112"Pulleys(24) from the pre-assem-
bled Small Pulley Bracket(22).

Wrap the Butterfly Cable (73) around a 3 1/2" Pulley
(24) in the direction shown.Attach the Pulleyto the
Small Pulley Bracket (22) with a 3/8" x 1 3/4" Bolt

(57) and a 3/8" Nylon Locknut(50). Make sure the
Small Pulley Bracket is oriented exactly as

shown.

2.

1

22. Wrap the ButterflyCable (73) arounda =V"-Pulley
(27) in the directionshown.Attach the =V-Pulley and

a Large Cable Trap (32) to the bracketon the back
of the Butterfly Upright (1) with a 3/8" x 2 1/2"Bolt

(53) and a 3/8" NylonLocknut(50). Make aura the
Large Cable Trap is oriented as shown.

23. Attach the ButterflyCable (73) to the bracket on the
Right ButterflyArm (11) witha 3/8" x 1" Bolt(84) and

two 3/8" NylonJamnuts(63). Note: The loop on the
Cable and the two Nylon Jamnuta must be mount-

ed undemeath the welded bracket.

22

Bracket

l

73 _

23

84 Bracket

24. Identifythe Ab Cable (74). It is approximately224"

long, and it has a ball on one end and a threaded
shaft on the other. Youwill start byattaching the end

of the Cable withthe ball.

Wrap the Ab Cable (74) around a 3 1/2" Pulley (24) in
the directionshown. Place two Pulley Covers(47)

over the Pulley,so that the slotsin the Pulley Covers
are placed over the Cable. Attach the Pulley and

Pulley Covers to the indicatedhole in the Butterfly
Upright (1) with a 3/8" x 3 3/4" Bolt (59), two 3/8" Flat

Washers (48), and a 3/8" Nylon Jamnut (63). Make

sure the Cable is between the Pulley and the

welded pin on the Upright.

47

_"63

12

25. Remove both 3 1/2" Pulleys (24) from the pre-assem-

bledAdjustable Pulley Plates (23).

25

J
J

Wrap the Ab Cable (74) around a 3 1/2" Pulley (24) in
the directionshown. Attach the Pulley and a Cable
Trap (25) to the top hole in thetwo Adjustable Pulley

Plates (23) with a 3/8" x 2"Bolt (54) and a 3/8" Nylon
Locknut(50). Make sure the Cable Trap and the

Pulley Plates are oriented as shown.

26. Wrap the Ab Cable (74) around a 3 1/2" Pulley(24) in
the directionshown,Attach the Pulleyto the Small

Pulley Bracket (22) with a 3/8" x 1 3/4" Bolt(57) and
a 3/8" Nylon Locknut(50). Make sure the Pulley

Bracket is oriented as shown.

25

23

74 A

26

57

27. Wrap theAb Cable (74) arounda 3 1/2" Pulley(24) in
the directionshown.Attach the Pulley and a Cable

Trap (25) to the welded bracketon the ButterflyBase

(4) with a 3/8"x 2" Bolt(54) and a 3/8" NylonLocknut
(50). Make sure the Cable Trap is oriented as

shown.

t3

28. Wrap the Ab Cable (74) arounda 3 1/2" Pulley (24) in

the direction shown. Slide the Pulley and a Cable
Trap (25) onto the 3/8" x 3 1/2"Carriage Bolt (95)

already insertedinto the ButterflyBase (4). Secure
the Pulley with a 3/8" Nylon Jamnut (63). Make sure

the Cable Trap is oriented as shown.

Route the threaded end of the Ab Cable (74) under
the 3 1/2" Pulley (24) that isalready mountedonthe

Weight Base (5). Make sure the Cable is routed in
the direction shown.

Note: For clarity, this and the following drawings
show some parts removed.

28

63

I 24

I

74

29. Wrap the h,b Cable (74) around a 4 1/2" Pulley(82) in
the direction shown.Attachthe Pulley insidethe indi-

cated bracket on the Weight Top Frame (66) with a
3/8" x 1 3/4" Bolt (57) and a 3/8" Nylon Locknut(50).

Make sure the threaded end of the Ab Cable is
routed through the bracket, as shown.

30. Attach the threaded end of the Ab Cable (74) to a =U'-

Bracket (97) with a 1/4" Flat Washer (71) and a 1/4"
Nylon Locknut (68).

Attach the "U"-Bracket(97) to the hole in the Short
Weight Tube (17) with a 5/16" x 1 3/4" Bolt(96) and a

5/16" Nylon Locknut(64). Note: Do not completely
tighten the Nylon Locknut; it should be threaded

only two turns onto the end of the Cable, as
shown in the inset drawing.

29

3O

82

50

/66

./
./

68

14

31. Remove a Pro Pulley (26) from the bag labeled
"PULLEY BAG 2".

Identifythe Low Pulley Cable (75). It isapproximately
143 1/2"long and it has a ball onone endand a loop

on the other. Route the end with the loopthroughthe

slotin the cable guide on the ButterflyBase (4).

Routethe Low Pulley Cable (75) undera Pro Pulley
(26) as shown.Attach the Pro Pulley and a Cable
Trap (25) to the bracket on the ButterflyBase (4) with

a 3/8" x 2" Bolt (54) and a 3/8" NylonLocknut(50).
Make sure the Cable Trap is oriented as shown•

31

25

Guide

75

32. Wrap the Low Pulley Cable (75) around a 3 1/2"
Pulley (24) inthe directionshown.Attach the Pulley

and a Cable Trap (25) to the indicatedhole in the
ButterflyUpright(1) with a 3/8" x 4 3/4" Bolt (60) and
a 3/8" NylonJamnut (63). Note: Thread the Jamnut

only two turns onto the Bolt, since you will later
attach another Pulley to the Bolt. Make sure the
Cable Trap is oriented as shown.

33. Wrap the Low Pulley Cable (75) over a 3 1/2"Pulley

(24) inthe directionshown.Attach the Pulley and a
Cable Trap (25) to the lower hole inthe Adjustable
Pulley Plates (23) with a 3/8" x 2" Bolt(54) and a 3/8"
Nylon Locknut(50). Make sure the Cable Trap is
oriented as shown.

32

63

33

54

\

34. Remove the 3/8" NylonJamnut (63) from the

3/8" x 4 3/4" Bolt (60) inserted intothe Butterfly
Upright (1) in step 32.

Wrap the Low Pulley Cable (75) arounda 3 1/2"
Pulley (24) inthe directionshown.Attach the Pulley

and a Cable Trap (25) to the 3/8" x 4 3/4" Bolt (60)
with the 3/8" NylonJamnut (63). Make sure the
Cable Trap is oriented as shown.

34

15

35. Attachthe loop on the end of the Low Pulley Cable
(75) to the indicatedhole in the Small Leg Lever (41)
with a 3/8" x 2 3/4" Bolt (46), two 3/8" Flat Washers

(48), and a 3/8" NylonJamnut (63).

36. Remove a Pro Pulley (26) from the bag labeled

"PULLEY BAG 2".

Identifythe Press Cable (72). It is approximately389
1/2"long and it has a ball onone end anda threaded

shaft on the other. You willbegin by attachingthe end
with the ball.

Wrap the Press Cable (72) arounda Pro Pulley (26)

inthe directionshown.Attach the Pulleyto the indi-

cated hole in the Press Top Frame (9) with a 3/8" x

3 1/2" Bolt (56), a 3/8" Flat Washer (48), and a 3/8"
NylonJamnut (63). Make sure the Cable is between

the Pulley and the welded pin on the Press Top

35

41

48

26

37. Route the threaded end of the Press Cable (72)
aroundthe 3 1/2" Pulley (24) that is already mounted

on the Top Frame (9).

38. Wrap the Press Cable (72) around a 3 1/2" Pulley (24)

in the directionshown.Attach the Pulleyto the indicat-
ed hole in the Press Upright(2) with a 3/8" x 3 3/4"

Bolt(59), a 3/8" Flat Washer (48) and a 3/8" Nylon
Locknut(50). Make sure the Cable Trap is oriented

as shown.

16

59

39. Important: Although the following steps are not
difficult to perform, the correct routing of the

cable is critical to the functioning of the home
gym. Please make sure that you wrap the cable

around the pulleys exactly as shown in each step.
Route the Press Cable (72) throughthe openingin

the Press Frame (8), and wrap the Cable around a
3 1/2" Pulley (24) inthe directionshown. Routethe

end of the Cable back throughthe opening inthe
Press Frame.

39 /

Attach the Pulley(24) to the indicated hole inthe

Press Frame (8) with a 3/8" x3 1/4" Bolt(62), a 3/8"
Flat Washer (48) and a 3/8" Nylon Locknut(50).

Make sure the Pulley is mounted on the inside of

the Press Frame. Make sure the Cable Trap is ori-
ented as shown.

40. Wrap the Press Cable (72) around a =V"-Pulley (27) in

the directionshown.Attach the =V'-Pulleyand a Large

Cable Trap (32) tothe small tube on the Press
Upright(2) with a 3/8" x 3 1/4"Bolt (62), a 3/8" Flat

Washer (48) and a 3/8" NylonLocknut(50). Note:
The small tube has four adjustment holes. Mount
the "V"-Pulley in the hole farthest from the

Upright. Make sure the Cable Trap is oriented as
shown.

41. Route the Press Cable (72) back throughthe opening

in the Press Frame (8) and wrap the Press Cable
arounda 3 1/2"Pulley (24) in the directionshown.
Then, routethe Press Cable backthroughthe open-
ing in the Press Frame (8).

Attach the Pulley (24) to the indicated hole in the
Press Frame (8) with a 3/8" x 3 1/4"Bolt (62), a 3/8"

Flat Washer (48), and a 3/8" Nylon Locknut(50).
Make sure the Pulley is mounted on the inside of

the Press Frame. Make sure the Cable Trap is ori-
ented as shown.

25

40

Small tube,

"last hole

72

62

fj

J
J
J

42. Wrap the Press Cable (72) around a 3 112"Pulley
(24) in the directionshown.Attach the Pulley and a
Cable Trap (25) to the indicatedhole on the far side

of the Press Upright (2) with a 3/8" x 4 3/4" Bolt(60)
and a 3/8" Nylon Jamnut (63). Note: Thread the
Jamnut only two turns onto the Bolt; you will later

attach another Pulley to the Bolt. Make sure the
Cable Trap is oriented as shown.

Route the Press Cable (72) backthroughthe opening
in the Press Frame (8), so the end is in frontof the

Press Frame.

17

f/t

f.,I

f..I

f_,d

F .
A

IL

43. Wrap the Press Cable (72) arounda 3 1/2" Pulley

(24) in the direction shown.Attach the Pulley and a

Cable Trap (25) to the indicatedhole on the far side
ofthe Leg Press Lever (83) with a 3/8" x4 3/4" Bolt
(60) and a 3/8" NylonJamnut (63). Note: Thread the

Jamnut only two tums onto the Bolt; you will later
attach another Pulley to the Bolt. Make sure the
Cable Trap is oriented as shown.

44. Wrap the Press Cable (72) around a "V-Pulley (27)
in the directionshown.Attach the "V-Pulley and a
Large Cable Trap (32) underneath the Press Seat
Frame (7) with a 3/8" x 4 1/4" Bolt (85), a 3/8" Flat

Washer (48), and a 3/8" Nylon Locknut(50). Note:
the Press Seat Frame has five adjustment holes.
Mount the "V"-Pulley in the hole closest to the

Leg Press Lever. Make sure the Cable Trap is ori-
ented as shown.

2

25

45. Wrap the Press Cable (72) around a 3 1/2"Pulley
(24) in the directionshown.Attach the Pulleyand a
Cable Trap (25) to the near side of the Leg Press

Lever (83). Use the 3/8" x 4 3/4" Bolt(60) that was
inserted in step 43 and secure the Pulleywith the
3/8" Nylon Jamnut (63). Make sure the Cable Trap

is oriented as shown.

46. Wrap the Press Cable (72) around a 3 1/2" Pulley
(24) in the directionshown. Attachthe Pulleyand a

Cable Trap (25) to near side of the Press Upright(2).

Use the 3/8" x 4 3/4" Bolt (60) thatwas inserted in

step 42 and secure the Pulley withthe 3/8" Nylon
Jamnut (63). Make sure the Cable Trap is oriented

as shown.

72

45

83-,_

60_

25/

72

63

46 " ' 50 242

Wrap the Press Cable (72) around a 3 1/2" Pulley

(24) in the direction shown.Attach the Pulley and a
Cable Trap (25) to the 3/8" x 4" Carriage Bolt (102)

that was inserted into the Press Base (6) earlier.

Secure the Pulley with the 3/8" NylonLocknut(50).
Make sure the Cable Trap is oriented as shown.

18

47. Route the threaded end of the Press Cable (72)
aroundthe 3 1/2" Pulley (24) that was mountedonthe

bracket on the Weight Base (5) in an earlier step.

47

48. Wrap the Press Cable (72) over a 4 1/2" Pulley(82)
in the directionshown.Attach the Pulley insidethe
indicatedbracket on the Weight TopFrame (66) with

a 3/8" x 1 3/4" Bolt (57) and a 3/8" Nylon Locknut
(50). Make sure the end of the Cable is routed

through the bracket, as shown.

49. Attach the threaded end ofthe Press Cable (72) to
the remaining=U"-Bracket (97) with a 1/4" Flat

Washer (71) and a 114"Nylon Locknut(68).
Attach the =U"-Bracket (97) to the hole in the Long

Weight Tube (70) with a 5/16" x 1 3/4" Bolt(96) and a
5/16" Nylon Locknut(64). Note: Do not completely

tighten the Nylon Locknut; it should be threaded
only two turns onto the end of the Cable, as
shown inthe inset drawing.

48

50 82

68

Important: Follow all four cables from end to end

and make sure that they rest in the grooves of all

pulleys and that the cables and the pulleys move

smoothly.

19

72

50. Locate and open the parts bag labeled "SEAT
ASSEMBLY."

Attach the Backrest(12) tothe indicatedholes in the
ButterflyUpright(1) withtwo 1/4"x 2 1/2" Bolts(79)

and two 114"Flat Washers (71).

50

51. Insert a 1/4"x 2 1/2" Carriage Bolt(45) throughthe
center hole in a Seat Plate (65). Attachthe Seat Plate
to the Press Backrest (99) with two 1/4" x 3/4" Bolts

(49).

Insertthe 1/4" x 2 1/2" Carriage Bolt(45) into the
indicatedhole inthe ButterflyUpright(2) and secure
itwith a 1/4" FlatWasher (71) and a 1/4" Nylon

Locknut(68). Secure the other end of the Press
Backrest (99) with a 1/4"x 2 1/2" Bolt (79) and a 1/4"
Flat Washer (71).

71

49

2O

52. Inserta 1/4"x 2 112"Carriage Bolt (45) throughthe
center hole in a Seat Plate (65). Attachthe Seat Plate
to a Seat (13) with two 1/4"x 3/4" Bolts (49),

Insert the 1/4" x 2 1/2" Carriage Bolt(45) into the indi-

cated hole in the ButterflySeat Frame (14) end

secure it with a 1/4" Flat Washer (71) and a 1/4"

Nylon Locknut (68). Secure the other end of the Seat
(13) with a 1/4" x 2 1/2" Bolt (79) and a 1/4" Flat

Washer (71).

Attach the other Seat (13) to the Press Seat Frame

(7, not shown) in the same manner.

52

53. Press 3/4" Round Inner Caps (43) into the ends of the

Pad Tube (42) and the indicatedtube on the Front
Leg (20),

Insertthe Pad Tube (42) intothe indicated hole in the
Small Leg Lever (41). Slide Foam Pads (30) onto the

ends of the Pad Tube and the tube on the Leg Lever.

54. Press a 1 3/4" Square Inner Cap (35) intothe indicat-

ed end of theAdjustment Tube (90).

Attach the Adjustment Tube (90) to the bracket (not
visible inthe drawing) on the back of the Leg Press

Plate (55) with a 5/16" x2 1/2" Bolt(87), two 5/16"
Washers (36), and a 5/16" Nylon Locknut(64).

Attach the Leg Press Plate (55) to the Leg Press
Lever (83) by placingthe AdjustmentTube (90) into

the bracket on top of the Leg Press Lever and secur-
ing it with the Lock Pin (91). Note: The lip on the
Leg Press Plate must be on the upper edge.

53

54

43 30

30

55

Tube

35

55. Attach the Curl Pad (105) to the Cud Post(104) with
two 1/4" x 3/4" Bolts (49),

55

21

56. Apply the WELDER PRO 9940 decal in the location shown. Important: The warning decals shown below
have been attached to the home gym in the locations shown. If a decal is missing or illegible, please

call our customer hotline at the number on the front cover of this manual to order a replacement
decal. Apply the new decal in the appropriate location.

56

mayresultinserious
injury.

• Readuser'smanual
andfollowallwarnings

andoperatinginstruc-
tionspriortouse.

• Donotallowchildren
onoraroundmachine.

• Replacelabelif
damaged,illegible,or

removed.

57. Make sure that all parts have been properlytightened. The use ofthe remainingparts willbe explained in

ADJUSTMENT, beginningon page 25 of this manual.

Before usingthe home gym, pulleach cable a few times to make sure that the cables move smoothlyover
the pulleys. Ifone of the cables does not move smoothly,find and correctthe problem. IMPORTANT: If the

cables are not properly installed, they may be damaged when heavy weight is used. If there is any
slack in the cables, you will need to remove the slack by tightening the cables. See TROUBLE-

SHOOTING AND MAINTENANCE on page 26.

22

The Cable Diagrams below and on the next page show the properroutingof the ButterflyCable (73), the Ab
Cable (74), the Low Pulley Cable (75) and the Press Cable (72). The numbersshow the correctroute for each

Cable. Make sure that the Cables are routed correctly, that the Pulleys move smoothly, and that the
Cable Traps do not touch or bind the Cables. Incorrect cable routing can damage the home gym.

Low Pulley Cable (75)

Ab Cable (74)

Butterfly Cable (73)

5

4

1

2

Cable ID Chart

73, 52" _ 5-

75, 143.5" _ 5- 5-
74, 224" _ "r
72, 389.5" _c_ _"_ _=

5- 'r

23

Press Cable (72)

14

5.

6

9

/

7 11

24

The instructionsbelowdescdbe how each part ofthe home gym can be adjusted.Refer to the exercise poster
accompanyingthis manual to see how the home gym shouldbe set up for each exercise. IMPORTANT: When

using an attachment, make sure it is in the correct starting position for the exercise to be performed. If

there is any slack in the cables or chain as an exercise is performed, the effectiveness of the exercise
will be reduced.

Changing the Weight Setting

To changethe settingof theweight stack, insert a Weight

Pin (19) under the desired Weight (21). Make sure you

insertthe Weight Pin as far as it willgo. Note: Due to the
cables and pulleys, the amount of resistance at each

exercise station may vary from the weight setting.
Use the WEIGHT RESISTANCE CHART on page 27 to

find the approximate amount of resistance at each
weight station.

Attaching the Lat Bar, Nylon Strap crAb Strap to the
Low Pulley Station

Attach the Lat Bar (61) to the Low PulleyCable (75) with
a Cable Clip (69). For some exercises, the Chain (67)

shouldbe attached between the Lat Bar and the Low
PulleyCable with two Cable Clips. Adjust the length of

the Chain between the LSt Bar and the Low Pulley

Cable so the Lat Bar is in the correct starting position
for the exercise to be performed.

The Nylon Strap (58) or Ab Strap (81) can be attached in
the same manner.

Attaching the Lat Bar, Nylon Strap or Ab Strap to the
High Pulley Station

19

75

58

67

61

Attach the Lat Bar (61) to the Press Cable (72) with a

Cable Clip (69). For some exercises,the Chain (67)
shouldbe attached between the Lat Bar and the High

Cable with two Cable Clips.Adjust the length of the
Chain between the Let Bar end the High Cable so the

Lat Bar is in the correct starting position for the exer-
cise to be performed.

The Nylon Strap (56) orAb Strap (81) can be attached in
the same manner.

Adjusting the Leg Press Plate

To adjust the positionof the Leg Press Plate (55), pull out
the Lock Pin (91) and slide the AdjustmentTube (90)

backwardsor forwards in the bracket on the Leg Press
Lever (83). Line up one of the adjustmentholes inthe

AdjustmentTube with the hole in the bracketand re-insert
the Lock Pin.

25

To use the Cud Pad (105), remove the 2" Square Inner

Cap (28) from the Front Leg (20) and insert the Cud Post
(104) intothe Front Leg. Secure the Cud Pad by inserting

the Adjustment Knob (103) at the desired height.

Inspect and tighten all parts each time you use the home gym, Replace any worn parts immediately. The
home gym can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.

Tightening the Cables

If a cable slips off the pulleys often, the cable may have become twisted. Remove the cable and re-install
it. Ifthe cables need to be replaced,see ORDERING REPLACEMENT PARTSon the backcover of this manual.

The type of cable used on the home gym can stretchslightlywhen itis first used. If there is slack in the cables
before resistance isfelt, the cables shouldbe tightened. Slack can be removed from the cables in several differ-
ent ways:

The Adjustable Pulley Plates (23) have several sets of
adjustmentholes. By movingone or both pulleys (24) to
a differentset ofholes, you will tightenthe cables.

To move a Pulley (24), remove the 3/8" Nylon Locknut

(50) and the 318"x 2" Bolt(54). Remove the Cable Trap
(25) and Pulleyfrom the Adjustable PulleyPlates (23).
Re-attach the Pulley and Cable Trap to the appropdate
adjustmenthole in the PulleyPlates. Note: Begin by
moving one Pulley to the second adjustment hole. If

the cables are still too loose, move the same Pulley
to the third hole. If additional adjustment is needed,

move the other Pulley until the cables are tight.

Slack can be removed form the Press Cable (72) by
movingone or bothof the "V'-Pulleys (27) on the Press

Cable.

One "V'-Pulley (27) is attached to the smalltube on the

Press Upright(2). There are three free holes in the small

tube, and you can movethe "V'-Pulley to any one of
them to tightenthe cables. Start by movingthe =V-

Pulleyone hole, and then one more, as needed.

Adjustment

Holes

I

II

The second =V'-Pulley (27) is attachedto the Press Seat
Frame (7). There are five adjustment holesin the Seat
Frame. By movingthe =V'-Pulley closerto the Press

Upright (2), you will tightenthe cables. Bymoving it fur-
ther away from the Upright, you will loosenthe cables.

26

The threaded ends on the Press Cable (72) and the Ab
Cable (74) that are attached to the weight stacks can also

be used to tightenthe cables.

To tightenthe Ab Cable (74), remove the =U"-Bracket (97)
from the Short Weight Tube (17) by removingthe 5/16" x

1 3/4" Bolt(96) andthe 5/16" Nylon Locknut(64).

Tightenthe 1/4" Nylon Locknut(68) at the end ofthe Ab
Cable (74) as far as it will go. Then re-attach the =U"-

Bracket (97).

The Press Cable (72) can be tightenedthe same way.

When you are tighteningthe cables, take notethat they
are linked into two distinctgroups. The ButterflyCable

(73), the Ab Cable (74), and the Low Pulley Cable (75)
are all connectedto the small weight stack.All three
cables willbe tightenedby tighteningthe Ab Cable (74)

as describedabove or by using theAdjustable Pulley
Plates (23) as described on the previouspage.

The Press Cable (72) isthe onlycable attached tothe
large weight stack. It mustbe tightenedby usingthe

methoddescribed above or by movingthe "V"-Pulleys as
describedon the previouspage.

The chart belowshows the approximateweight resistanceat each exercise station."Top" refers tothe 6 lb.top
weight;the other numbers refer to the 12.5 lb.weight plates. Note: The actual resistance at each station may
vary due to differences in individual weight plates as well as friction between the cables, pulleys, and
weight guides.

152 226 288

27

1"RetainerRing(31)

3/4" Round Inner Cap (43)

1" Round Inner Cap (86)

1" Square Inner Cap (98)

1 3/4" Square Inner Cap (35)

1" Round Outer Cap (38)

m

m

1" Round Inner Cap (76)

2" Square Inner Cap (28)

@8 @8

114" Nylon Locknut(68) 5/16" Nylon Locknut (64)

3/8" NylonLocknut (50) 3/8" Nylo_ Jamnut (63)

5/16" x 1 3/4" Bolt (96)

5/16" x 2 1/2" Bo8 (87)

_\\\\\\1 [)

5/16" x 2 112- Carriage Bolt (92)

7

_,\\\\\\\1

3/8" x 2 3/4" Bolt (46)

_\\\\\\\1

3/8" x 3" Bolt (88)

_,\\\\\\\l

1/4" Flat Washer (71) 5/16" Washer (36)

©D

3/8" Flat Washer (48)

t/4" x 3/4" Bolt (49)

_\\\\\\\\\\\\\_\_ n

1/4" x 2 112" Bolt (79)

114"x 2 1/2" Carriage Bolt (45)

1"Tap Screw (80)

6,\\\\\\1 E_

5/16" x 2 3/4" Bolt (89)

3/5" x 1" Bolt (84)

3/3" x I 3/4" Bolt (57)

B

3/8" x 2" Bolt (54)

3/8" x 2 1/2" So8 (53)

_\\\\\\\l

3/8_ x 2 1/2" Carriage Bolt (t01)

i _\\\\\\\1 3/_-,311.Bo_(8,)

3/8" x 3 1/2" Bolt (56)

g

=

_D
io

J
J

J
J

J
J

_\\\\\\/

_\\\\\\\1

_\\\\\\\1

_\\\\\\\l

_\\\\\\\l

D

318"x 3 1/2- Carriage Bolt(95)

B

3/8" x 3 3/4" 8o8 (59)

B

3/8" x 4" Bo8 (78)

D

3/8" x 4" Carriage Bolt(1021

3/8" x 4 1/4" Bolt (85)

Key No. Qty. Descdptlon

1 1 ButterflyUpright 55 1
2 1 Press Upright 56 1

3 1 Support Frame 57 6
4 I ButterflyBase 58 1

5 I Weight Base 59 6
6 1 Press Base 60 3
7 1 Press Seat Frame 61 1
8 1 Press Frame 62 4

9 1 PressTop Frame 63 15

10 1 Left ButterflyArm 64 31

11 1 Right Butterfly Arm 65 3
12 1 Backrest 66 I
13 2 Seat 67 1

14 1 ButterflySeat Frame 68 5

15 4 Weight Guide 69 3
16 2 Top Weight 70 1

17 1 Short Weight Tube 71 10
18 2 Weight Tube Bumper 72 1

19 2 Weight Pin 73 1

20 1 Front Leg 74 1
21 16 Weight 75 1

22 I Small Pulley Bracket 76 2

23 2 Adjustable Pulley Plate 77 2
24 20 3 1/2" Pulley 78 1

25 16 Cable Trap 79 5
26 2 Pro Pulley 80 1
27 4 "V"-Pulley 81 1
28 13 2" Square Inner Cap 82 2

29 2 ButterflyFoam Pad 83 1
30 4 Foam Pad 84 2

31 4 Retainer Ring 85 1
32 4 Large Cable Trap 86 2

33 1 ButterflyTop Frame 87 5

34 2 Support Plate, 2 1/2"Center Holes 88 1
35 7 1 3/4" Square Inner Cap 89 14
36 8 5/16" Washer 90 1

37 2 ButterflyArm Bushing 91 1

38 2 1" Round Outer Cap 92 10
39 4 5" Plastic Grip 93 4
40 1 Bumper 94 2

41 1 Small Leg Lever 95 1
42 1 Pad Tube 96 2

43 4 3/4" Round Inner Cap 97 2
44 2 Large Bushing 98 1

45 3 1/4"x 2 1/2" Carriage Bolt 99 1

46 10 3/8" x 2 3/4" Bolt 100 2
47 2 Pulley Cover 101 1

48 18 3/8" Flat Washer 102 1
49 8 1!4"x 3/4" Bolt 103 1

50 32 3/8" Nylon Locknut 104 1
51 4 Weight Bumper 105 1
52 1 3/8" x 8" Bolt # 1
53 2 3/8" x 2 1/2"Bolt # 1
54 4 3/8" x 2" Bolt

Note: "#" indicates a non-illustrated part. Specificationsare subjectto

Key No. Qty. Description

Leg Press Plate

3/8" x 3 112"Bolt
3/8"x 1 3/4" Bolt

Nylon Strap

3/8" x 3 3/4" Bolt
3/8" x 4 3/4" Bolt

Lat Bar
3/8" x 3 1/4" Bolt

3/8" Nylon Jamnut
5/16" Nylon Locknut

Seat Plate

Weight TopFrame

Chain

1/4" Nylon Locknut

Cable Clip

LongWeight Tube
114"FlatWasher
Press Cable

ButterflyCable
Ab Cable

Low Pulley Cable
1"Round Inner Cap
PressArm
318"x 4" Bolt

1/4" x 2 1/2" Bolt

1"Tap Screw
Ab Strap
4 1/2" Pulley

Leg Press Lever

3/8" x 1" Bolt

3/8" x 4 1/4" Bolt
1"Round Inner Cap

5116"x 2 112"Bolt
3/8" x 3" Bolt

5/16" x 2 3/4" Bolt
AdjustmentTube

Lock Pin

5/16" x 2 112"Carriage Bolt
Support Plate, 3 1/2" Center Holes

SupportPlate, 4" Center Holes
3/8" x 3 1/2"Carriage Bolt

5/16" x 1 3/4" Bolt

"U'-bracket

1"Square Inner Cap
Press Backrest

Plastic Bushing
3/8" x 2 112"Carriage Bolt

3/8"x 4" Carriage Bolt

AdjustmentKnob

Curl Post
Cud Pad
User's Manual
Exercise Poster

changewithout notice.

84

28

64

50

58

28

38

/10

103 :

28

63

63

43

3O

28

75

50

59

92 57

45

59 5o

91 24_ _-57 24

55

64

24

101 102

92

44

J

2\

60

64

48_; 48 77

SEARS

Model No. 831.159730

QUESTIONS?

If you find that:

• you need help assembling or
operating the WELDER"PRO 9940

Home Gym

• a part is missing

• or you need to schedule repair
service

call our toll-free HELPLINE

1-800-736-6879

Monday-Saturday, 7 arn-7 pm
Central Time (excluding holidays)

REPLACEMENT
PARTS

If parts become wom and need to
be replaced, call the following toll-

free number

The modelnumber and serial number of your WELDER"PRO
9940 Home Gym are listedon a decal attachedto the frame. See

the front cover ofthis manual to find the locationof the decal.

All replacement partsare available for immediatepurchase or
specialorder when you visityour nearest SEARS Service Center.

To requestservice or to order parts by telephone, callthe toll-free
numbers listedat the left.

When requestinghelp or service,or ordering parts,please be pre-
pared to providethe followinginformation:

• The MODEL NUMBER of the product (831.159730)

• The NAME of the product(WELDER" PRO 9940 Home Gym)

• The KEY NUMBER and DESCRIPTION ofthe PART (see the
PART LIST/EXPLODED DRAWING inthe centerofthis manual).

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179

1-800-FON-PART

(1-800-366-7278)

[ FULL 90 DAY WARRANTY I

For 90 days from the date of purchase, iffailure occurs due todefect in materialor workmanshipinthis
SEARS WEIGHT SYSTEM EXERCISER, contactthe nearest SEARS ServiceCenter throughoutthe

United States and SEARS will repair or replace the WEIGHT SYSTEM EXERCISER, free ofcharge.

This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commerciallyorfor

rentalpurposes.

This warranty gives you specificlegal rights,and you may also have other rightswhich varyfrom state
to state.

SEARS, ROEBUCKAND CO., DEPT. 817WA, HOFFMAN ESTATES, IL 60179

Part No. 158051 R0800A Printed in Canada © 1999 Sears, Roebuck and Co.