Weider 740 Owner's Manual

Model No. WECCSY74093
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Serial No.
The serial number is found in the location shown below. Write the serial number in the space above.
Serial
Number
Decal
®
USER’S MANUAL
QUESTIONS?
As a manufacturer, we are com­mitted to providing complete customer satisfaction. If you have questions, or if there are missing parts, please call:
1-888-936-4266
Mon.–Fri. 8:00 until 18:30 EST (excluding holidays).
CAUTION
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Table of Contents
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cable Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Weight Resistance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Note: A PART LIST/EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached in the centre of this manual. Remove the centre pages before beginning assembly.
Limited Warranty
ICON OF CANADA, INC., (ICON), warrants this product to be free from defects in workmanship and material, under normal use and service conditions, for a period of one (1) year from the date of purchase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product through one of its authorized service centers. All repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not extend to any product or damage to a product caused by or attributable to freight damage, abuse, mis­use, improper or abnormal usage or repairs not provided by an ICON authorized service center, to prod­ucts used for commercial or rental purposes, or to products used as store display models. No other war­ranty beyond that specifically set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con nection with the use or performance of the product or damages with respect to any economic loss, loss of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential damages of whatsoever nature. Some provinces do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you. The war­ranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer­chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. Some provinces do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you.
This warranty gives you specific legal rights. Y province or so specified by the retailer of your equipment.
ICON OF CANADA, INC., 900 de l’Industrie, St. Jerôme, QC J7Y 4B8
ou may also have other rights which vary from province to
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WEIDER is a registered trademark of ICON IP, Inc.
2
Important Precautions
WARNING: To reduce the risk of serious injury, read the following important precau-
tions before using the weight system.
. It is the responsibility of the owner to ensure
1
that all users of the weight system are ade­quately informed of all precautions.
2. Read all instructions in this manual and in the accompanying literature before using the weight system.
3. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
Use the weight system only on a level sur-
4. face. Cover the floor or carpet beneath the weight system for protection.
5. Inspect and tighten all parts often. Replace any worn parts immediately.
6. Make sure the cables remain on the pulleys at all times. If the cables bind while you are exercising, stop immediately and make sure the cables are on all of the pulleys. Replace all cables at least every two years.
7. Keep hands and feet away from moving parts.
. Keep children under the age of 12 and pets
8
away from the weight system at all times.
9. The weight system is designed to support a maximum user weight of 114 kg (250 lbs.).
10. Always wear athletic shoes for foot protec­tion when exercising.
11. Never release the press arms/butterfly arms, leg lever or lat bar while weights are raised. The weights will fall with great force.
Always disconnect the lat bar from the
12.
weight system when performing an exercise that does not use the lat bar.
13. The weight system is intended for home use only. Do not use the weight system in a com­mercial, rental or institutional setting.
14. Keep the resistance system indoors, away
from moisture and dust. Do not put the resistance system in a garage or covered patio, or near water.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
The decal shown at the right has been attached to the weight system in the location shown. If the decal is missing or illegible, please call our customer hot line (refer to the front cover of this manual) to order a free replacement decal. Apply the decal in the location shown.
3
Before You Begin
Thank you for selecting the versatile WEIDER®740 weight system. The weight system offers a selection of weight stations designed to develop every major mus-
le group of the body. Whether your goal is to tone
c your body, build dramatic muscle size and strength, or improve your cardiovascular system, the weight sys­tem will help you to achieve the results you want.
For your benefit, read this manual carefully before using the weight system. If you have questions after
reading this manual, call our Customer Service
Upright
Department toll-free at through Friday, 8h00 until 18h30 Eastern Time (exclud­ing holidays). To help us assist you, please note the
roduct model number and serial number before call-
p ing. The model number is WECCSY74093. The serial number can be found on a decal attached to the weight system (see the front cover of this manual).
Please use the drawing below to familiarize your­self with the major parts of the weight system.
1-888-936-4266, Monday
Pulley Station
Lat Bar
Weight Stack
ASSEMBLED DIMENSIONS: Height: 191 cm (75 in.)
idth: 79 cm (31 in.)
W Length: 1
12 cm (44 in.)
Butterfly/Press
Arm
Backrest
Foam Roller
Seat
Leg Lever
4
Assembly
Note: This introduction will save you more time than it takes to read it.
Making Things Easier for Yourself
This manual is designed to ensure that the weight system can be assembled successfully by anyone. However, it is important to recognize that the weight system has many parts and that the assembly process will require several hours. Most people find that by setting aside plenty of time, and by deciding to make the task enjoy­able, assembly will go smoothly. You may want to complete the process over a couple of evenings.
Clearing a Workspace
Clear a workspace that is large enough to hold all parts and allow you to walk all the way around the assembled weight system.
Unpacking the Box
To make the assembly process as smooth as possi­ble, we have divided it into separate stages. All parts used in each stage are found in individual packages in the shipping box. Place all parts in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.
Identifying Parts
To help you identify the small parts used in assem­bly, we have included a PART IDENTIFICATION CHART in the centre of this manual. Place the chart
n the floor and use it to easily identify parts. Note:
o Some small parts may have been pre-attached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached.
Orienting Parts
As you assemble this product, be sure that all parts are oriented as shown in the drawings.
Tightening Parts
Tighten all parts as you assemble them, unless instructed to do otherwise.
Tools Required
Assembly requires the following tools (not included):
• Two (2) adjustable wrenches
• One (1) standard screwdriver
• One (1) phillips screwdriver
• One (1) rubber mallet
• Lubricant, such as grease or petroleum jelly, and soapy water
Important: Wait until you begin each assembly stage to open the parts bag labeled for that stage.
The Three Stages of the Assembly Process
Frame Assembly
You will begin by assembling the base and the upright frames that serve as the skeleton of the equipment.
Arm Assembly
During this stage you will assemble the press/but­terfly arms.
Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches or a set of ratchet wrenches.
Cable/Seat Assembly
During the final stage, you will attach the cables and pulleys that connect the arms with each other and with the weights. The seat and backrest will also be attached during this stage.
5
Frame Assembly
1. Before beginning assembly, make sure you have read and understood the information on page 5.
Locate and open the parts bag labeled “FRAME ASSEMBLY.”
Press a 38mm Square Outer Cap (27) onto each end of the Stabilizer (5).
Press a 38mm Square Outer Cap (27) onto each end of the Base (4).
Place the bracket on the Weight Guide (62) over the Stabilizer (5).
ond person hold the Weight Guide while perform­ing this step.
the holes in the Stabilizer and insert two M8 x 60mm Bolts (14).
Note: It will be helpful to have a sec-
Line up the holes in the bracket with
1
5
14
3
62
4
27
14
3
5
27
3
See the inset drawing. Slide the bracket on the Base (4) onto the M8 x 60mm Bolts (14) and secure the Bolts with two M8 Nylon Locknuts (3). Do not
tighten the Locknuts yet.
2. Place the bracket on the Upright (42) over the Base
(4). CAUTION: Make sure the Upright is oriented
as shown. Note: It will be helpful to have a sec­ond person hold the Upright while performing this step.
Line up the holes in the bracket on the Upright (42) with the indicated holes in the Base (4). Slide an M8 x 55mm Bolt (1) through the indicated hole and mount an M8 Nylon Locknut (3) onto the Bolt. Do not
tighten the Locknut yet.
Locate the Long Cable (23). It is approximately
5.9m (19' 5") long and it has an eyelet on each end.
42
27
23
33
3
2
42
4
27
Make sure the
bracket is on
this side
4
8
8
3
45
See the inset drawing.
(33) through the eyelet on one end of the Long Cable (23), the indicated hole in the Upright (42) and the Base (4), a 10mm x 19mm Spacer (45), and two M8 Washers (8). Hand tighten an M8 Nylon Locknut (3) onto the Bolt. Note: Leave the Locknut only hand
tightened until you are asked to tighten the other Locknuts in step 6.
Slide an M8 x 80mm Bolt
6
1
4
3
3. Attach the two Weight Bumpers (19) to the Stabilizer (5) with two #8 x 25mm Screws (18).
Slide the six Weights (25) onto the two tubes on the
eight Guide (62).
W
Note: Make sure all of the Weights are turned so the pin grooves are on the same side and that the grooves are oriented as shown in the drawing.
3
Pin
Grooves
25
18
18
4. Press the Weight Tube Bumper (64) into the end of the Weight Tube (63).
Insert the Weight Tube (63) into the stack of Weights (25).
Lubricate the insides of the holes in the Top Weight (67) with grease.
With the slot facing down, slide the Top Weight (67) onto the two tubes on the Weight Guide (62) and set it on the stack of Weights (25).
4
19
Lubricate
Slot
63
64
25
19
62
5
67
Place the Top Frame (55) on top of the Upright (42)
5. as shown. Insert an M8 x 55mm Bolt (1) with an M8 Washer (8) through the Top Frame and the bracket on the support frame. Finger tighten an M8 Nylon Locknut (3) onto the Bolt.
Hold the Large Pulley Bracket (40) on the Top Frame (55). Make sure that the Large Pulley Bracket is turned as shown. and the Top Frame to the Upright (42) with two M8 x 55mm Bolts (1) and two M8 Nylon Locknuts (3).
not tighten the Locknuts yet.
Attach the Large Pulley Bracket
Do
5
1
40
3
42
1
Long end of bracket must be on this side
1
8
3
Support
Frame
55
7
6. Attach the two tubes on the Weight Guide (62) to the
op Frame (55) in the following manner:
T
6
lide an M8 x 150mm Bolt (7) through one of the
S tubes on the Weight Guide (62) until the tip is barely visible on the other side. Position a 10mm x 25mm Spacer (51) and slide the Bolt through it. Then slide
he Bolt through one sidewall of the Top Frame (55).
t
Position a 10mm x 34mm Spacer (61) inside the Top Frame (55) and slide the M8 x 150mm Bolt (7) through it. Then slide the Bolt through the other side­wall of the Top Frame.
Position a 10mm x 25mm Spacer (51) and slide the M8 x 150mm Bolt (7) through it. Then slide the Bolt through the other tube on the Weight Guide (62).
Secure the M8 x 150mm Bolt (7) with an M8 Nylon Locknut (3).
time.
Tighten all the M8 Nylon Locknuts (3) used in steps 1-5.
Do not tighten the Locknut at this
61
1
5
51
7
Schematic view from the back
Top Frame
62
3
51
(55)
61
3
62
51
55
62
7
Arm Assembly
7. Locate and open the parts bag labeled “ARM ASSEMBLY.”
Press two 38mm Square Inner Caps (32) into the open tubes on the Press Frame (17).
Align the welded spacers on the Press Frame (17) with the indicated holes in the Top Frame (55). Lubricate the M10 x 150mm Attach the Press Frame to the Top Frame with the Bolt and an M10 Nylon Locknut (21).
Make sure the welded tab on the Press Frame (17) is oriented as shown.
Press a 44mm Square Inner Cap (77) into each end
8. of the Right
Wet the lower end of the Right Arm (48) with soapy water and slide a Foam Roller (71) onto the Arm.
Press a 25mm Round Inner Cap (49) into each end of a Press Handle (46). Right M8 Washers (8), a 10mm x 12mm Spacer (22), and an M8 Nylon Locknut (3).
Repeat this procedure for the Left Arm (47).
Arm (48).
Arm (48) with an M8 x 55mm Screw (52), two
Bolt (16) with grease.
Attach the Press Handle to the
Weight Guide
7
55
8
48
77
21
32
46
16
48
8
3
49
Weight Guide
Lubricate
32
Welded Spacers
17
Welded Tab
52
8
22
77
71
8
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