WEG Electric CFW10 User Guide

Download

05/2008

FREQUENCY

INVERTER

MANUAL

Series:

CFW-10

Software:

version 2.0X

and 2.2X

Language:

English

Document:

0899.5202 / 05

ATTENTION!

It is very important to check if the

inverter software version is the

same as indicated above.

Sumarry of Revisions

Revision

Description

Section

First Edition

Addition of the CFW10 MECII and

addition of the EMC filter for MECI.

Generalrevision.

Addition of the CFW10 Size III and

Addition of the EMC filter for

sizes II and III.

CFW10 Plus andClean

versions inclusion

Inclusion of the three-phase and

Cold Plate models, and the

models with Built-in filter.

The table belowdescribesall revisions madeto this manual.

Quick Parameter Reference,

Fault and Status Messages

Parameters

...............................................................

08IIFault Messages

........................................................

III

Other Messages

........................................................

CHAPTER 1

Safety Notices

1.1

Safety Notices in the Manual

.....................................

1.2

Safety Notice on The Product

...................................

1.3

PreliminaryRecommendations

.................................

CHAPTER 2

General Information

2.1

About this Manual

......................................................

2.2

Software Version

.......................................................

2.3

About the CFW-10

....................................................

2.4

CFW-10 Identification

...............................................

2.5

Receiving and Storing

...............................................

CHAPTER 3

Installation and Connection

3.1

Mechanical Installation

..............................................

3.1.1

Environment

........................................................

3.1.2

Dimensional of CFW-10

.....................................

3.1.3

Mounting Specification

........................................

3.1.3.1

Panel Mounting

..........................................

3.1.3.2MountingSurface

.......................................

3.2

Electrical Installation

..................................................

3.2.1

Power and Grounding Terminals

.........................

3.2.2 Location of the Power, Grounding and Control

Connections

........................................................

3.2.3

Wiring and Fuses for Power and Grounding

.......283.2.4

Power Connections

.............................................

3.2.4.1

AC Input Connection

..................................

3.2.4.2

Output Connection

.....................................

3.2.4.3

Grounding Connections

.............................

3.2.5

Signal and Control Connections

.........................

3.2.6

Typical Terminal Connections

..............................

3.3

European EMC Directive - Requirements for

Conforming Installations

............................................

3.3.1

Installation

...........................................................

CONTENTS

3.3.2 Specification of the Emission and

ImmunityLevels

...................................................

3.3.3

Inverter and Filters

...............................................

3.3.4 Characteristics of the EMC Filters

......................

CHAPTER 4

Keypad (HMI) Operation

4.1

Keypad (HMI) Description

.........................................

4.2

Use of the Keypad (HMI)

...........................................

4.2.1

Keypad (HMI) Operation

.....................................

4.2.2

Inverter Status - HMI Display

...............................

4.2.3 Read-Only Variables

...........................................

4.2.4

Parameter Viewing and Programming

...............

CHAPTER 5

Start-up

5.1 Pre-Power Checks

....................................................

5.2 Initial Power-up

..........................................................

5.3 Start-up

...................................................................

5.3.1 Start-up Operation via Keypad (HMI)

..................

5.3.2 Start-up Operation via Terminals

.........................

CHAPTER 6

Detailed Parameter Description

6.1

Symbols

...................................................................

6.2

Introduction

................................................................

6.2.1

V/F (Scalar) Control

............................................

6.2.2

FrequencyReference Sources

...........................

6.2.3

Commands

.........................................................

6.2.4

Local/Remote Operation Modes

.........................

6.3

Parameter Listing

.....................................................

6.3.1

Access and Read Only Parameters -

P000 to P099

......................................................

6.3.2 Regulation Parameters - P100 to P199

..............

6.3.3 Configuration Parameters - P200 to P398

.........

6.3.4

Special Functions Parameters - P500 to P599

..886.3.4.1

Introduction

.................................................

6.3.4.2

Description

................................................

6.3.4.3

Startup Guide

............................................

CONTENTS

CHAPTER 7

Diagnostics and Troubleshooting

7.1 Faults and Possible Causes

.....................................

7.2 Troubleshooting

.........................................................

7.3 Contacting WEG

.......................................................

7.4 Preventive Maintenance

............................................

7.4.1 Cleaning Instructions

.........................................

100

CHAPTER 8

Options and Accessories

8.1 RFI Filter

................................................................

101

8.2 Line Reactor

............................................................

102

8.2.1 Application Criteria

...........................................

102

8.3 Load Reactor

..........................................................

104

8.4 Rheostatic Braking

..................................................

104

8.4.1 Sizing

................................................................

105

8.4.2Installation

..........................................................

106

CHAPTER 9

Technical Specifications

9.1 Power Data

.............................................................

108

9.1.1 Power Supply: 200/240 V - Single-phase

.........

108

9.1.2 Power Supply: 200/240 V - Three-phase

..........

108

9.1.3 Power Supply: 110-127 V - Single-phase

.........

109

9.2 Electronic/General Data

..........................................

1108CFW-10 -

QUICK PARAMETER REFERENCE

Software: V2.0X and 2.2X

Application:

Model:

Serial Number:

Responsible:

Date: / / .

QUICK PARAMETER REFERENCE, FAULTAND STATUS MESSAGES

I. Parameters

Parameter

Function

Adjustable Range

Factory

Unit

User

Page

Setting

P000

Access Parameter

0 to 4, 6 to 999 = Read

0-61

5 = Alteration

READ ONL

YPARAMETERS

- P002 toP099

P002

Fequency Proportional Value

0.0 to 999

--61

(P208 x P005)

P003

Motor Current (Output)

0 to 1.5 x I

nom

-A61

P004

DC Link Voltage

0 to 524

-V61

P005

Motor Frequency (Output)

0.0 to 99.9, 100 to 300

-Hz61

P007

Motor Voltage (Output)

0 to 240

-V61

P008

HeatsinkTemperature

25 to 110

-ºC61

P014

Last Fault

00 to 41

--61

P015

Second Fault Occurred

00 to 41

--61

P016

Third Fault Occurred

00 to 41

--61

P023

Software Version

x.yz--

P040

PID Process Variable

0.0 to 999

--62

REGULA

TION PARAMETERS

- P100 toP199

Ramps

P100

Acceleration Time

0.1 to 999

5.0s62

P101

Deceleration Time

0.1 to 999

10.0s62

P102

Acceleration Time Ramp 2

0.1 to 999

5.0s62

P103

Deceleration Time Ramp 2

0.1 to 999

10.0s62

P104

S Ramp

0 = Inactive

0%62

1 = 50

2 = 100

Frequency Reference

P120

Digital Reference Backup

0 = Inactive

1-63

1 = Active

2 = Backup by P121

3 = Active after Ramp

P121

Keypad FrequencyReference

P133 to P134

3.0Hz64

P122

JOG Speed Reference

P133 to P134

5.0Hz64

P124

Multispeed Reference 1

P133 to P134

3.0Hz64

P125

Multispeed Reference 2

P133 to P134

10.0Hz64

P126

Multispeed Reference 3

P133 to P134

20.0Hz64

P127

Multispeed Reference 4

P133 to P134

30.0Hz64

P128

Multispeed Reference 5

P133 to P134

40.0Hz65

P129

Multispeed Reference 6

P133 to P134

50.0Hz65

P130

Multispeed Reference 7

P133 to P134

60.0Hz65

P131

Multispeed Reference 8

P133 to P134

66.0Hz65

Frequency Limits

P133

Minimum Frequency(F

min

)

0.00 to P134

3.0Hz66

P134

Maximum Frequency (F

max

)

P133 to 300

66.0Hz66

CFW-10 -

QUICK PARAMETER REFERENCE

Parameter

Function

Adjustable Range

Factory

Unit

User

Page

Setting

V/F Control

P136

Manual Torque Boost

0.0 to 100

20.0

(3)

%66(I x R Compensation )

P137

Automatic Torque Boost

0.0 to 100

0.0%67

(AutomaticIxR Compensation)

P138

Slip Compensation

0.0 to 10.0

0.0%68

P142

(1)

(2)

Maximum Output Voltage

0.0 to 100

100%69

P145

(1)

(2)

Field Weakening

P133 to P134

60.0Hz69

Frequency

nom

)

DC Link Voltage Regulation

P151

Actuation Level of the Voltage

Model 100: 360 to 460

430V69

Regulation at the DC Link

Model 200: 325 to 410

380

(Intermediary Circuit)

Overload Current

P156

(2)

MotorOverload Current

0.3 x I

nom

to 1.3 x I

nom

1.2 x P295

Current Limitation

P169

(2)

Maiximum Output Current

0.2 x I

nom

to 2.0 x I

nom

1.5 x P295

CONFIGURATION PARAMETERS

- P200 to P398

Generic Parameters

P202

(1)

Control Mode

0 = Linear V/F Control

0-71

1 =

Quadratic V/F

Control

P203

Special Functions Selection

0 = None

0-73

1 = PID Regulator

P204

(1)

Load Parameters with

0 to 4 = Not used

0-73

Factory Setting

5 = Load Factory Default

6 to 999 = Not used

P206

Auto-ResetTime

0 to 255

0s73

P208

Reference Scale Factor

0.0 to 100

1.0-73

P219

(1)

Starting Point of the Switching

0.0 to 15.0

15.0Hz73

FrequencyReduction

Local/Remote Definition

P221

(1)

Speed Reference

0 = HMI Keys /

-74Selection – Local Mode

1 = AI1

2 = EP

3 = HMI Potentiometer

4 to 5 = Reserved

6 = Multispeed

7 = Frequency Input

P222

(1)

Speed Reference Selection -

0 = HMI Keys /

1-74

Remote Mode

1 = AI1

2 = EP

3 = HMI Potentiometer

4 to 5 = Reserved

6 = Multispeed

7 = Frequency Input

P229

(1)

Command Selection-

0 = HMI Keypad

0-74

Local Mode

1 = Terminals

P230

(1)

Command Selection -

0 = HMI Keypad

1-74

Remote Mode

1 = Terminals

0 = For

Inverters

Standard

and Clean

Versions

3 = For

Inverters

Plus

Version

CFW-10 -

QUICK PARAMETER REFERENCE

Parameter

Function

Adjustable Range

Factory

Unit

User

Page

Setting

P231

(1)

Forward/Reverse

0 = Forward

2-75

Selection

1 =Reverse

2 = Commands

Analog Inputs(s)

P234

Analog Input

AI1Gain

0.0 to 999

100%75

P235

(1)

Anal

og Input

AI1

Signal

0 = (0 to 10) V/ (0 to20) mA

0-78

1 =(4to 20) mA

P236

Analog Input AI1 Offset

-120 to +120

0%78

P238

Input Gain(HMI Potentiometer)

0.0 to 999

100%78

P240

InputOffset(HMIPotentiometer)

-120 to +120

0%78

P248

Analog Input (AI1) Filter

0 to 200

200ms78

Time Constant

Digital Inputs

P263

(1)

Digital Input DI1

0 = No Function

1-78

Function

1 = No Function or

P264

(1)

Digital Input DI2

GeneralEnable

5-78

Function

2 = General Enable

P265

(1)

Digital Input DI3

3 = JOG

6-78

Function

4 = Start/Stop

P266

(1)

Digital Input DI4

5 =Forward/Reverse

4-79

Function

6 = Local/Remote

7 = Multispeed

8 = Multispeed using

Ramp2

9 = Forward

10 = Reverse

11 = ForwardwithRamp2

12=ReversewithRamp2

13 = On

14 = Off

15 = Activates

ramp 2

16 = Accelerates EP

17 = Decelerates EP

18 = Acclerates EP with

Ramp2

19 = Decelerates EP with

Ramp2

20 = Without ExternalFault

21 = Error Reset

22=Start/Accelerate EP

23=Decelerate EP/Stop

24 = Stop

25 = Security Switch

26 = Frequency Input

27 = Manual/Automatic

(PID)

P271

Frequency Input Gain

0.0 to 999

200%84

Digital Outputs

P277

(1)

Relay Output RL1 Function

0 = Fs > Fx

7-84

1 = Fe > Fx

2 = Fs = Fe

3 = Is > Ix

4 and 6 = Not Used

5 = Run

7 = Not Fault

CFW-10 -

QUICK PARAMETER REFERENCE

Read only

Parameter

Function

Adjustable Range

Factory

Unit

User

Page

Setting

Fx and Ix

P288

Fx Frequency

0.0 to P134

3.0Hz85

P290

Ix Current

0.0 to 1.5 x I

nom

P295A85

Inverter Data

P295

RatedInverter

1.6A85

Current (I

nom

)

2.6

4.0

7.3

10.0

15.2

P297

(1)

Switching Fraquency

2.5 to 15.0

5.0

(4)

kHz

DC Braking

P300

DC Braking Time

0.0 to 15.0

0.0s86

P301

DC Braking Start Frequency

0.0 to 15.0

1.0Hz86

P302

BrakingTorque

0.0 to 100

50.0%86

SPECIAL FUNCTION - P500 to P599

PID Regulator

P520

PID Proportional Gain

0.0 to 999

100%94

P521

PID Integral Gain

0.0 to 999

100%94

P522

PID Differential Gain

0.0 to 999

0%94

P525

PID RegulatorSet point

0.0 to 100

0%94

via keypad

P526

Process Variable Filter

0.0 to 10.0

0.1s94

P527

PID Regulator Action Type

0 = Direct

0-94

1 =Reverse

P528

Proc. Var. Scale Factor

0 to 999

100-95

P536

Automatic Setting of P525

0 = Active

0-95

1 = Inactive

(1)

This parameter can be changed only with the inverter disabled (stopped motor).

(2)

ThisParameter cannot bechanged when theroutine "load factorydefault"is excuted(P204=5).

(3)

6 % for the 15.2 A model.

(4)

2.5 kHz for the 15.2 A model.

Display

Description

Page

E00

Output Overcurrent/Short-Circuit

E01

DC Link Overvoltage

E02

DC Link Undervoltage

E04

InverterOvertemperature

E05

Output Overload (I x t function)

E06

External Fault

E08

CPU Error (watchdog)

E09

Program MemoryError (checksum)

E24

Programming Error

E31

Keypad (HMI) Communication Fault

E41

Self-Diagnosis Error

II. Fault Messages

III.Other Messages

Display

Description

rdy

Inverter is ready to be enabled

Sub

Power supplyvoltage is too low for the inverter

operation (undervoltage)

dcb

Inverterin DC braking mode

EPP

Inverter is loading factory setting

CHAPTER 1

SAFETYNOTICES

This manual contains necessary information for the correct use of the

CFW-10 Variable FrequencyDrive.

This manual has been written for qualified personnel with suitable

training and technical qualification to operatethis type of equipment.

The following SafetyNotices will be used in this manual:

DANGER!

If the recommended Safety Notices are not strictly observed, it can

lead to serious or fatal injuries of personnel and/or material damage.

ATTENTION!

Failure to observe the recommended SafetyProcedures can lead to

material damage.

NOTE!

The content of this manual supplies important information for the

correct understanding of operation and proper performance of the

equipment.

The following symbols may be attached to the product, serving as

Safety Notice:

High Voltages

Components sensitive to electrostatic discharge. Do not touch

them without proper grounding procedures.

Mandatory connection to ground protection (PE)

Shield connection to ground

DANGER!

Only qualified personnel should plan or implement the installation,

start-up, operation and maintenance of this equipment. Personnel

must review entire Manual before attempting to install, operate or

troubleshootthe CFW-10.

These personnel must follow all safety instructions included in this

Manual and/or defined bylocal regulations.

Failure to complywith these instructions may resultin personnelinjury

and/or equipment damage.

1.3

PRELIMINARY

RECOMMEN-

TIONS

1.2

SAFETYNOTICE

ON THE

PRODUCT

1.1

SAFETY

NOTICES IN THE

MANUAL

CHAPTER 1 - SAFETY NOTICES

NOTE!

In this manual, qualified personnel are defined as people that are

trained to:

Install, ground, power up and operate the CFW-10 according to

this manual and the local required safetyprocedures;

Use of safety equipment according to the local regulations;

Administer First Aid.

DANGER!

The inverter control circuit (CCP10, DSP) and the HMI-CFW-10 are

not grounded. They are high voltage circuits.

DANGER!

Always disconnect the supply voltage before touching any electrical

component inside the inverter.

Many components are charged with high voltages, even after the

incoming AC power supply has been disconnected or switched OFF.

Waitat least10minutes for the total discharge of the powercapacitors.

Always connect the frame of the equipment to the ground (PE) at the

suitable connection point.

CFW-10 drive must be grounded appropriately for safety purposes

(PE).

ATTENTION!

All electronic boards have compon ents that are sensitive to

electrostatic discharges. Never touchanyoftheelectricalcomponents

or connectors without following proper grounding procedures. If

necessary to do so, touch the properly grounded metallic frame or

use a suitable ground strap.

NOTE!

Inverters can interfere with other electronic equipment. In order to

reduce this interference, adopt the measures recommended in

Section 3 “Installation”.

NOTE!

Read this entire manual carefully and completely before installing or

operating the CFW-10.

Do not apply High Voltage (High Pot) Test on the inverter!

If this test is necessary, contact the Manufacturer.

This chapter defines the contents and purposes of this manual and

describesthe main characteristicsof the CFW-10 frequency inverter.

Identification,receiving inspections and storage requirements are also

provided.

This Manual is divided into 9 Chapter, providing information to the

user on receiving,installation, start-up and operation:

Chapter 1 -

Safety Notices.

Chapter 2 -

General Informationsand Receiving the CFW-10.

Chapter 3 -

CFW-10 and RFI Filters - Mechanical and Electrical

Installation (power and control circuitry).

Chapter 4 -

Using the Keypad (Human Machine Interface - HMI).

Chapter 5 -

Start-up - Steps tofollow.

Chapter 6 -

Setupand Read-only Parameters-Detailed description.

Chapter 7 -

Solving problems,cleaning instructions and preventive

maintenance.

Chapter 8 -

CFW-10 Optional Devices - Description, technical

characteristics and installation.

Chapter 9 -

CFW-10 ratings -Tables and technical information.

This Manual provides information for the correct use of the CFW-10.

The CFW-10 is veryflexibleandallows the operation in manydifferent

modes as described in this manual.

As the CFW-10 can be applied in several ways, it is impossible to

describe here all of the application possibilities. WEG does not accept

any responsibility when the CFW-10 is not used according to this

Manual.

No part of this Manual may be reproduced in any form, without the

written permission of WEG.

It is important to note the Software Version installed in the CFW-10,

since it defines the functions and theprogramming parameters of the

inverter.

This manual refers to the software version indicated on the inside

cover. For example, the Version1.0Xappliesto versions1.00 to 1.09,

where “X”is a variablethat will change due to minor softwarerevisions.

The Software Version can be read in the Parameter P023.

GENERALINFORMATION

2.1

ABOUTTHIS

MANUAL

2.2

SOFTWARE

VERSION

CHAPTER 2

CHAPTER 2 -

GENERAL INFORMATION

2.3

ABOUT THE

CFW-10

The CFW-10 frequency inverter is fitted with the V/F (scalar) control

method.

The V/F (scalar) mode is recommended for more simple applications

suchaspumpandfandrives.Inthese casesonecanreduce themotor

and inverter losses by using the "Quadratic V/F" option, that results in

energysaving.

The V/F mode is also used when more than one motor should be

driven simultaneously by one inverter (multimotor application).

Chapter 9 shows the different power lines and additional technical

information

The block diagram below gives a general overviewof theCFW-10.

Figure 2.1

- CFW-10 Block Diagram for models 1.6 A, 2.6 A and 4.0 A / 200-240 V (single-phase)

and 1.6 A, 2.6 A, 4.0 A and 7.3 A/200-240 V (three-phase)

Power

Supply

L/L1

Analog

Input

(AI1)

Digital

Inputs

(DI1 to DI4)

POWER

CONTROL

POWER SUPPLY

AND

CONTROL/POWER

INTERFACES

"CCP10"

CONTROL BOARD

WITH DSP

Relay

Output

(RL1)

Motor

Rsh

NTC

RFI Filter

N/L2

CHAPTER 2 -

GENERAL INFORMATION

Figure 2.2

- CFW-10 Block Diagram for model 7.3 A and 10.0 A/200-240 V (single-phase)

and 10.0 A and 15.2 A/200-240 V (three-phase)

Power

Supply

L/L1

Analog

Input

(AI1)

Digital

Inputs

(DI1 to DI4)

POWER

CONTROL

POWER SUPPLY FOR

ELETRONICSAND INTERFACE

BETWEENPOWER ANDCONTROL

"CCP10"

CONTROL

BOARD

WITH DSP

Relay

Output

(RL1)

Motor

UVW

Rsh

+UD

RFI Filter

N/L2

Braking Resistor

(Optional)

Pre-Charge

CHAPTER 2 -

GENERAL INFORMATION

Power

Suplly

L/L1

Analog

Input

(AI1)

Digital

Inputs

(DI1 to DI4)

POWER

CONTROL

POWER SUPPLY FOR

ELETRONICS

AND INTERFACE BETWEEN

POWER AND CONTROL.

"CCP10"

CONTROL

BOARD

WITH DSP

Relay

Output

(RL1)

Motor

UVW

Rsh

NTCPEPE

RFI Filter

N/L2

Figure 2.3

- CFW-10 Block Diagram for model 1.6 A and 2.6 A/110-127 V

CHAPTER 2 -

GENERAL INFORMATION

Figure 2.4

- CFW-10 Block Diagram for model 4.0 A /110-127 V

Power

Suplly

L/L1

Analog

Input

(AI1)

Digital

Inputs

(DI1 to DI4)

POWER

CONTROL

POWER SUPPLY FOR

ELETRONICSAND INTERFACE

BETWEEN POWER AND CONTROL

"CCP10"

CONTROL

BOARD

WITH DSP

Relay

Output

(RL1)

Motor

UVW

RshPEPE

RFI Filter

N/L2

+UDBRBraking Resistor

(Optional)

Pre-Charge

CHAPTER 2 -

GENERAL INFORMATION

2.4

CFW-10 IDENTIFICATION

Figure 2.5

- Description and Location of the Nameplate

Lateral Nameplate CFW-10

Serial Number

CFW-10 Model

Rated Output Data

(Voltage, Frequency)

Software

Version

Rated Input Data

(Voltage, Current, etc)

Manufacturing Date

WEG

Part Number

CHAPTER 2 -

GENERAL INFORMATION

NOTE!

The Option field (S or O) defines if the CFW-10 is a standard version or if itwill be equipped with anyoptional devices.

If the standard version is required, the specification code ends here.

The model number has always the letter Z at the end. For example:

CFW100040S2024ESZ = standard 4.0 A CFW-10 inverter, single-phase at 200 V to 240 V input with manual in

English.

If the CFW-10 is equipped with any optional devices, you must fill out all fields in the correct sequence up to the last

optional device, the model number is completed with the letterZ.

HOW TO SPECIFY THE CFW-10 MODEL

CFW-10

0040S2024PO

_ _

Special

Software

Blank =

standard

EndCode

Special

Hardware

Blank =

standard

Rated

Output

Current for

220 to 240 V:

0016 = 1.6 A

0026 = 2.6 A

0040 = 4.0 A

0073 = 7.3 A

0100 = 10.0 A

0152 = 15.2 A

110 to 127 V:

0016 = 1.6 A

0026 = 2.6 A

0040 = 4.0 A

Numberof

phases of

the power

supply

S = single-

phase

T = three-

phase

Manual

Language:

P = Portuguese

E = English

S = Spanish

G = German

Power

supply:2024 =

200 to 240 V

1112 =

110 to 127 V

Options:

S = standard

O = with

options

WEG

Series 10

Frequency

Inverter

Control

Board:

Blank =

standard

control

CL = Clean

PL = Plus

Built-in EMC

filter:

Blank =

standard

FA = with

EMC (class A)

filter

CP = Cold

Plate

heatsink

version

CHAPTER 2 -

GENERAL INFORMATION

2.5

RECEIVING

AND STORING

The CFW-10 is supplied in cardboard boxes.

Thereis a nameplateon the outside of the packingbox thatisidentical

to that one on theCFW-10.

Check if the:

CFW-10 nameplate data matches with your purchase order.

The equipment has not been damaged during transport.

If any problem is detected, contact the carrier immediately.

If the CFW-10 is not installed immediately, store it in a clean and dry

room (storage temperatures between -25 °C and 60 °C). Cover it to

protect it against dust, dirtor other contamination.

ATTENTION!

When stored for a long time, it is recommended to power up and

keepthedrive runningfor1 hour everyyear. Make suretousea single-

phasepower supply(50 or 60 Hz) that matchesthedrive ratingwithout

connectingthe motor to its output.Afterpowering up thedrive, keep it

off for 24 hours before using it again.

CHAPTER 3

INSTALLATIONAND CONNECTION

3.1

MECHANICAL

INSTALLATION

3.1.1

Environment

This chapter describes the procedures for the electrical and

mechanical installation of the CFW-10.

These guidelines and suggestions must be followed for proper

operation of the CFW-10.

The location of the inverter installation is an importantfactor to assure

good performanceand high product reliability. For proper installation,

we make the following recommendations:

Avoid direct exposure to sunlight,rain, high moisture and sea air.

Avoid exposure to gases or explosive or corrosive liquids;

Avoid exposure to excessive vibration, dust, oil or any conductive

particles or materials.

Environmental Conditions:

Temperature : 0 ºC to50 ºC (32 ºF to 122 ºF) - nominal conditions,

except for the 15.2 A model with Built-in filter (0 to 40 °C).

Relative Air Humidity: 5 % to 90 % -non-condensing.

MaximumAltitude: 1000 m (3.300 ft) - nominal conditions.

From 1000 m to 4000 m (3.300 ft to 13.200 ft): with 1 % current

derating for each 100 m (330 ft) above 1000 m (3.300 ft).

Pollution Degree: 2 (according to EN50178 and UL508C).

External dimensions and mounting holes for the CFW-10 shall be

according to figure 3.1 and table 3.1.

3.1.2

Dimensional of

CFW-10

MOUTINGBASE

VIEW

FRONTAL

VIEW

SIDE VIEW

(STANDARDVERSION)

Figure 3.1

- Dimensional of CFW-10 - Sizes 1, 2 and 3

SIDE VIEW

(COLDPLATE

VERSION)

CHAPTER 3 -

INSTALLATION AND CONNECTION

Figure 3.1

- Dimensional of CFW-10 - Sizes 1, 2 and 3

Size 2

Size 3

Size 1

Table 3.1 a)

Installation data (dimensions in mm (in)) – Refer to Section 9.1

Dim ensions

Fixin g Base

Model

WidthL[mm]

(in)

Height

[mm]

(in)

DepthP[mm]

(in)

[mm]

(in)

[mm]

(in)

[mm]

(in)

[mm]

(in)

Mounting

Scre w

W eight

[kg]

(lb)

Degree of

Prote ction

SING LE

PHAS E

1.6 A /

200-240 V95(3.74)

132

(5.20)

121

(4.76)85

(3.35)

120

(4.72)5(0.2)6(0.24)M40.9

(1.98)

IP202.

6 A /

200-240 V95(3.74)

132

(5.20)

121

(4.76)85(3.35)

120

(4.72)5(0.2)6(0.24)M40.9

(1.98)

IP204.

0 A /

200-240 V95(3.74)

132

(5.20)

121

(4.76)85(3.35)

120

(4.72)5(0.2)6(0.24)M40.9

(1.98)

IP207.

3 A /

200-240 V

115

(4.53)

161

(6.34)

122

(4.8)

105

(4.13)

149

(5.83)5(0.2)6(0.24)M41.5

(3.31)

IP2010.

0 A /

200-240 V

115

(4.53)

191

(7.46)

122

(4.8)

105

(4.13)

179

(7.05)5(0.2)6(0.24)M41.8

(3.96)

IP201.

6 A /

110-127 V95(3.74)

132

(5.20)

121

(4.76)85(3.35)

120

(4.72)5(0.2)6(0.24)M40.9

(1.98)

IP202.

6 A /

110-127 V95(3.74)

132

(5.20)

121

(4.76)85(3.35)

120

(4.72)5(0.2)6(0.24)M40.9

(1.98)

IP204.

0 A /

110-127 V

115

(4.53)

161

(6.34)

122

(4.8)

105

(4.

13)

149

(5.83)5(0.2)6(0.24)M41.5

(3.31)

IP20

THREE

PHASE

1.6 A /

200-240 V95(3.74)

132

(5.20)

121

(4.76)85(3.35)

120

(4.72)5(0.2)6(0.24)M40.9

(1.98)

IP202.

6 A /

200-240 V95(3.74)

132

(5.20)

121

(4.76)85(3.35)

120

(4.72)5(0.2)6(0

.24)M40.9

(1.98)

IP204.

0 A /

200-240 V95(3.74)

132

(5.20)

121

(4.76)85(3.35)

120

(4.72)5(0.2)6(0.24)M40.9

(1.98)

IP207.

3 A /

200-240 V95(3.74)

132

(5.20)

121

(4.76)85(3.35)

120

(4.72)5(0.2)6(0.24)M40.9

(1.98)

IP2010.

0 A /

200-24

0 V

115

(4.53)

161

(6.34)

122

(4.8)

105

(4.13)

149

(5.83)5(0.2)6(0.24)M41.5

(3.31)

IP2015.

2 A /

200-240 V

115

(4.53)

191

(7.46)

122

(4.8)

105

(4.13)

179

(7.05)5(0.2)6(0.24)M41.8

(3.96)

IP20

CHAPTER 3 -

INSTALLATION AND CONNECTION

Table 3.1 b)

Cold Plate Version, installation data (dimensions in mm (in)) – Refer to Section 9.1

The Cold Plate version was designed in order to allow mounting the

“CP”CFW-10frequencyinverter in any heatdissipation surface,since

followingrecommendations are fulfilled.

INSTALLATING THE FREQUENCY INVERTER ON THE HEAT

DISSIPATION SURFACE - STEPS

Mark out the positions of the mounting holes on the backing plate

where the frequency inverter will be located (see in figure 3.1

drawing and hole size).

The surface that is in contact with frequency inverter dissipation

surface must be free of dirt and burr. Standard requirements are:

the backing plate flatness (considering an area of 100 mm

(0.15 in

))

shall be less than 50



m and the roughness less than

10m.

Dim ensions

Fixing Bas e

Model

WidthL[mm]

(in)

Heig ht

[mm ]

(in)

DepthP[mm ]

(in)A[mm ]

(in)

[mm]

(in)

[mm]

(in)

[mm]

(in)

Mountin g

Screw

Weight

[kg]

(lb)

Degre e of

Protecti on

SING LE

PHAS E

1.6 A /

200-240 V

100

(3.94)

132

(5.20)82(3.23

)90(3.54)

120

(4.72)5(0.2)6(0.24)

0.7

(1.54)

IP202.

6 A /

200-240 V

100

(3.94)

132

(5.20)82(3.23)90(3.54)

120

(4.72)5(0.2)6(0.24)M40.7

(1.54)

IP204.

0 A /

200-240 V

100

(3.94)

132

(5.20)82(3.23)90(3.54)

120

(4.72)5(0.2)6(0.24)M40.7

(1.54)

IP207.

3 A /

200-240 V

120

(4.72)

161

(6.34)82(3.23)

110

(4.33)

149

(5.83)5(0.2)6(0.24)M41.0

(2.20)

IP2010.

0 A /

200-240 V

120

(4.72)

191

(7.46)82(3.23)

110

(4.33)

179

(7.05)5(0.2)6(0.24)M41.2

(2.65)

IP201.

6 A /

110-127 V

100

(3.94)

132

(5.20)82(3.23)90(3.54)

120

(4.72)5(0.2)6(0.24)

0.7

(1.54)

IP202.

6 A /

110-127 V

100

(3.94)

132

(5.20)82(3.23)90(3.54)

120

(4.72)5(0.2)6(0.24)M40.7

(1.54)

IP204.

0 A /

110-127 V

120

(4.72)

161

(6.34)82(3.23)

110

(4.

33)

149

(5.83)5(0.2)6(0.24)M41.0

(2.20)

IP20

THREE

PHASE

1.6 A /

200-240 V

100

(3.94)

132

(5.20)82(3.23)90(3.54)

120

(4.72)5(0.2)6(0.24)M40.7

(1.54)

IP202.

6 A /

200-240 V

100

(3.94)

132

(5.20)82(3.23)90(3.54)

120

(4.72)5(0.2)6(0

.24)

0.7

(1.54)

IP204.

0 A /

200-240 V

100

(3.94)

132

(5.20)82(3.23)90(3.54)

120

(4.72)5(0.2)6(0.24)M40.7

(1.54)

IP207.

3 A /

200-240 V

100

(3.94)

132

(5.20)82(3.23)90(3.54)

120

(4.72)5(0.2)6(0.24)M40.7

(1.54)

IP2010.

0 A /

200-24

0 V

120

(4.72)

161

(6.34)82(3.23)

110

(4.33)

149

(5.83)5(0.2)6(0.24)M41.0

(2.20)

IP2015.

2 A /

200-240 V

120

(4.72)

191

(7.46)82(3.23)

110

(4.33)

179

(7.05)5(0.2)6(0.24)M41.2

(2.65)

IP20

CHAPTER 3 -

INSTALLATION AND CONNECTION

Figure 3.2 and table 3.2 show free space requirements to be left

around the drive.

Installthe drive on a verticalposition, following the recommendations

listed below:

Install the drive on a flat surface.

Do not install heat sensitive components immediately above the

drive.

ATTENTION!

When there are other devices installed at thetop and at thebottomof

the drive, respect the minimum recommended distance (A + B) and

deflect the hot air coming from the device below.

ATTENTION!

Provide independent conduits for signal , control and power

conductors.(Refer to Electrical Installation).Separate the motorcables

from the other cables.

3.1.3

Mounting

Specification

Use (M4) mounting screws in order tofasten the frequency inver-

ter to the base plate.

After drilling the holes, clean the contact surface of the backing

plate and coat it with a thin thermal paste layer, or with a heat

conducting foil or similar product (approx. 100



m).5.Continue the mechanical installation as indicated in Chapter3.1.

Electrical installation shall be performed as indicated in the

Chapter 3.2.

ATTENTION!

After operation, check P008. This parametermust not exceed 90 ºC.

Figure 3.2

- Free-space for Cooling

CHAPTER 3 -

INSTALLATION AND CONNECTION

3.1.3.1

Panel

Mounting

When drives are installed inside panels or inside closed metallic

boxes,

proper cooling is required to ensure that the temperature

aroundthedrive willnot exceedthemaximumallowable temperature.

Refer to Section 9.1 for Power Dissipation data.

3.1.3.2

Mounting

Surface

Figure 3.3 shows the installation procedure of the CFW-10 on a

mounting surface.

Figure 3.3

- Mounting Procedures for the CFW-10

3.2

ELECTRICAL INSTALLATION

DANGER!

The information below will be a guide to achieve a proper installation.

Follow also all applicable local standards for electrical installations.

DANGER!

Be sure the AC input power has been disconnected before making

any terminal connection.

DANGER!

The CFW-10 shall not be used as an emergency stop device. Use

additional devices proper for this purpose.

Air Flow

Table 3.2

- Free space requirements

CFW-10 Model

1.6 A/ 200-240 V

2.6 A/ 200-240 V

4.0 A/ 200-240 V

7.3 A/ 200-240 V

10.0 A/200-240 V

15.2 A/200-240 V

1.6 A/ 110-127 V

2.6 A/ 110-127 V

4.0 A/ 110-127 V

ABC

30 mm

1.18 in

50 mm

2 in

50 mm

2 in

CHAPTER 3 -

INSTALLATION AND CONNECTION

a) Models 1.6 A, 2.6 A and 4.0 A/200-240 V and1.6Aand 2.6 A/110-127 V (single-phase)

b) Models 7.3 A and 10 A/200-240 V and 4.0 A/110-127 V (single-phase)

L/L1

N/L2UVWPE

L/L1 N/L2 BR + UD U V W PE

c) Models 1.6 A, 2.6 A, 4.0 A, 7.3 A/200-240 V (three-phase)

d) Models 10.0 A and 15.2A/200-240 V (three-phase)

3.2.1

Power and

Grounding

Terminals

Description of the Power Terminals:

L/L1, N/L2, L3: AC power supply.

U, V and W: Motor connection.

PE: Grounding connection.

BR: Connection terminal for the braking resistor. Not available for

1.6 A, 2.6 A and 4 A/200-240 V and1.6 A and 2.6 A/110-127 V and

7.3 A/200-240 V three-phase models.

+UD: Positive connection terminal (DC Link). This terminal is used

to connect the braking resistor (connect also the BR terminal). Not

available for 1.6A, 2.6 A and 4.0 A/200-240 V and 1.6 A and 2.6A/

110-127 V and 7.3A/200-240 V three-phase models.

Figure 3.4 a) b) c) d) -

CFW-10 Power Terminals

CHAPTER 3 -

INSTALLATION AND CONNECTION

3.2.3

Wiring and Fuses for

Power and Grounding

ATENTION!

Provide at least 0.25 m (10 in) spacing between low voltage wiring

and drive/motor cables. For instance:PLC’s, temperature monitoring

devices, thermocouples, etc.

Table 3.3 presents minimum cable diameter and circuit breakerrating

for the CFW-10. Tightening torque shall be as indicated in table 3.4.

All power wiring (cooper) shall be rated for 70 ºC minimum.

Table 3.3

- Recommended wire cross-section and circuit-breakers - use (70 ºC) copper

wiresonly

3.2.2

Location of the Power,

Grounding and Control

Connections

Control XC1

Power

Figure 3.5

- Location of the Power and Control Connections

Circuit-Breaker

Rated In verter

Current [A]

Motor

Wiring

[mm ²]

Groundi ng

Wiring

[mm²]

Power

Cables

[mm ²]

Maxim um

Cables

[mm²]

Current

WEG

Model

SINGLE

PHASE MODELS

1.6 (200

240 V )

1.5

2.5

1.5

2.56MPW 25

6.3

1.6 (110

127 V )

1.5

2.5

1.5

2.510MPW25

2.6 (200

240 V )

1.5

2.5

1.5

2.510MPW25

-102.6 (110

127 V )

1.5

2.5

2.516MPW25

-164.0 (200

240 V )

1.5

2.5

1.5

2.516MPW25

-164.0 (110

127 V )

1.5

4.0

2.5

4.020MPW25

-207.3 (200

240 V )

2.5

4.0

2.5

4.020MPW25

-2010.0 (200

240 V)

2.5

4.04.0

4.025MPW25

-25THREE

PHASE MO DELS

1.6 (200

240 V )

1.5

2.5

1.5

2.5

MPW 25

2.5

2.6 (200

240 V )

1.5

2.5

1.5

2.5

6.3

MPW 25

6.3

4.0 (200

240 V )

1.5

2.5

1.5

2.510MPW25

-107.3 (200

240 V )

2.5

4.0

2.5

4.015MPW25

-1510.0 (200

240 V)

2.5

4.0

4.020MPW25

-2015.2 (200

240 V)

4.0

4.025MPW25

CHAPTER 3 -

INSTALLATION AND CONNECTION

NOTE!

Cable dimensions indicated in table 3.3 are reference values only.

Installation conditions and the maximum acceptableline voltage drop

shall be considered when sizing the power cables.

Table 3.4

- Recommended tightening torques for power connections

a) Models 1.6 A, 2.6 A and 4.0 A/200-240 V and 1.6 A and 2.6 A/110-127 V (single-phase)

3.2.4

Power Connections

POWER SUPPLY

L/L1

PEUV

SHIELDING

N/L2UVWPE

N/L2

L/L1

Figure 3.6 a)

- Groundingand power supply connections

Power Cables

Model

N.m

Lbf.in

SINGLE

PHASE

1.6 A / 200

240 V

1.0

8.68

2.6 A / 200

240 V

1.0

8.68

4.0 A / 200

240 V

1.0

8.68

7.3 A / 200

240 V

1.76

15.62

10.0 A / 200

240 V

1.76

15.62

1.6 A / 110

127 V

1.0

8.68

2.6 A / 110

127 V

1.0

8.68

4.0 A /

110-127 V

1.76

15.62

THREE

PHASE

1.6 A / 200

240 V

1.0

8.68

2.6 A / 200

240 V

1.0

8.68

4.0 A / 200

240 V

1.0

8.68

7.3 A / 200

240 V

1.0

8.68

10.0 A / 200

240 V

0.5

4.4

15.2 A / 200

240 V

0.5

4.4

CHAPTER 3 -

INSTALLATION AND CONNECTION

b) Models 7.3 Ato 10 A/200-240 V and 4.0A/110-127 V (single-phase)

POWER SUPPLY

SHIELDING

c) Models 1.6A, 2.6 A, 4.0 A and 7.3A/200-240 V (three-phase)

Figure 3.6 b) c)

- Grounding and power supply connections

POWER SUPPLY

L/L1

PEUV

SHIELDING

N/L2UVWPE

N/L2

L/L1

+UD

Braking

Resistor

CHAPTER 3 -

INSTALLATION AND CONNECTION

SHIELDING

BRAKING

RESISTOR

Figure 3.6 d)

- Grounding and power supply connections

d) Models 10.0 A and 15.2A/200-240 V (three-phase)

DANGER!

Use a disconnecting device at the driveAC-input power supply. This

device shall be capable of disconnecting the drive from the power

supply when necessary (for maintenance purposes, for instance).

ATTENTION!

The drive AC-input power supply shall have a grounded neutral

conductor.

NOTE!

The AC-input voltage shall matchthe drive rated voltage.

Supply line capacity:

The CFW-10 is capable ofwithstanding up to 30.000 symmetrical

rms Amperes at 127 V/240 V.

If the CFW-10 is installed in networks with higher symmetrical rms

currents (> 30.000 Amps), an appropriate protection mean shall

be provided (fuses or circuit breaker).

Line Reactors

The use of line reactors is dependent upon several factors. Refer to

Chapter 8.2 in order to understand these requirements.

NOTE!

Capacitors for power factor correction are not required at the input

(L/L1, N/L2, L3) and shall not be connected at the output (U, V, W).

3.2.4.1

AC Input

Connection

CHAPTER 3 -

INSTALLATION AND CONNECTION

Rheostatic Braking

For the drives with the rheostatic braking optional,the brakingresistor

shall be installed externally. Refer to figure 8.4 for correct braking

resistor installation. Size the braking resistor according to the

application and respecting the maximum admissible current for the

braking circuit.

Use twisted pair to connect the braking resistor to the drive. Run this

cable separately from the signal and control cables. If the braking

resistor is installed inside the drive panel, the additional resistor heat

dissipation shall be considered when defining the panel ventilation.

DANGER!

The drive must be grounded for safetypurposes (PE).

The ground connection must comply with the local regulations. For

grounding purposes, use cables with cross sections as indicated in

table 3.3. Make the ground connection to a grounding bar or to the

general grounding point (resistance



10 ohms).

DANGER!

The grounding wiring shall be installedaway fromequipment operating

with high currents (forinstance:high voltage motors, welding machines,

etc).

If several drives are used together,refer to figure 3.7.

3.2.4.3

Grounding

Connections

3.2.4.2

Output

Connection

The drive has electronic protection against motor overload. This

protectionshall be set according to the specific motor. Whenthesame

drive is connected to several motors, individual overload relays shall

be used for each motor protection.

ATTENTION!

If a disconnecting switch or a contactor is inserted between the drive

output andthe motor input,donotoperate them when motor is running

or when driveis enabled. Maintaintheelectrical continuity of the motor

cable shield.

CHAPTER 3 -

INSTALLATION AND CONNECTION

NOTE!

Do not use the neutral conductor for groundingpurposes.

ATTENTION!

The AC input for the drive supply must have a grounded neutral

conductor.

Electromagnetic Interference

(

EMI)

Shieldedcable or metallic conduitshall be used for motor wiring when

electromagnetic interference (EMI) caused by the drive interferes in

the performance of otherequipment. Connectone endof the shielding

to the drive grounding point and the other end to the motor frame.

Motor Frame

Always ground the motor frame. Ground the motor in the panel where

the drive is installed or ground it to the drive. The drive output wiring

mustbe laid separatelyfrom the input wiring as well as from the control

and signalcables.

Figure 3.7

- Grounding connections for more than one drive

GROUNDINGBAR

CHAPTER 3 -

INSTALLATION AND CONNECTION

3.2.5

Signal and

Control

Connections

The signal (analog input) and control connections (digital inputs and

relay output) are made on the XC1 connector of control board (see

location in figure 3.5).

Figure 3.8

- Description of the XC1 terminal of the control board

XC1 Terminal

DI12DI23DI34DI45GND6AI17GND8AI19+10 V10NC11Common

12NODescription

Factory Default Function

Digital Input 1

General Enable (remote mode)

Digital Input 2

FWD/REV (remotemode)

Digital Input 3

Local/Remote

Digital Input 4

Start/Stop (remote mode)

0 V Reference

Analog Input 1

Freq.Reference

(remotemode)

0 V Reference

Analog Input(voltage)

FrequencyReference (remote)

Potentiometer Reference

Relay NC Contact

No Fault

Relay Output - common point

Relay NO Contact

No Fault

Specifications

4 isolated digital inputs

Minimum High Level: 10 Vdc

Maximum High Level: 30 Vdc

Maximum Low Level: 3 Vdc

Input current: -11 mA @ 0 Vdc

Max. input current: -20 mA

Not interconnected with PE

Current:(0 to 20) mA or (4to 20)mA

Imped

ance:500Resolu

tion:7

bits

Not interconnected with PE

Voltage

: 0 to 10 Vdc

Impedance:100 k



Resolution: 7 bits

Max. input voltage: 30 Vdc

+10 Vdc, ± 5 %, capacity: 2 mA

CCW

5k

Contact capacity:

0.5 A / 250 Vac

1.0 A / 125 Vac

2.0 A / 30 Vdc

(+)

(- )

Relay

NOTE!

If the input current from (4 to 20) mA is used as standard, do not

forget to set the Parameter P235 which defines the signal type at

AI1.

The analog input AI1 and the Relay output, (XC1:6…12) are

not available on Clean version of the CFW-10.

(0 to 20) mA

(4 to 20) mA

Not available on Clean version

CHAPTER 3 -

INSTALLATION AND CONNECTION

Figure 3.9

- Shield connection

Connect to earth

Do not

ground

Inverter

side

Insulate with

tape

4) For wiring distances longer than 50 m (150 ft), the use of

galvanic isolators is required for the XC1:6to XC1:9 analog signals.

Relays, contactors, solenoids or eletromagnetic braking coils

installed near inverters can eventually generate interferences

in the control circuit. To eliminate this interference, connect RC

suppressor in parallel with the coils of AC relays. Connect

free-wheeling diode in case of DC relays.

6) When analog reference (AI1) is used and the frequency

oscillates (problem caused by electromagnetic interference)

connect XC1:7 to the inverter grounding bar

During the signal andcontrol wire installation note the following:

1) Cable cross section: (0.5 to 1.5) mm² / (20 to 14)AWG.

2) Max. Torque:0.50 N.m (4.50lbf.in).

XC1 wiring must be connected with shielded cables and

installed at least 10 cm

(3.9 in)

minimum separately from other

wiring (power, control at 110/220

V, etc)

for

lengths

upto100 m

(330 ft)

and 25 cm

(9.8 in)

minimum for total lengths over

100 m

(330 ft)

If the crossing of these cables is unavoida ble, i nstall them

perpendicular, maintainin g a mimim um separation distance

of 5

cm (2

in) at the crossing po int.

Connect the shield as shown below:

CHAPTER 3 -

INSTALLATION AND CONNECTION

3.2.6

Typical

Terminal

Connections

Connection 1

With the

factory default programming

, it is posible to operate the

inverterin

local mode

with the minimum connectionsshown in figure

3.6 (Power) and without control connections. This operation mode is

recommended for users who are operating the inverter for the first

time as initial learning about equipment. Note that anyconnection is

needed on control terminal.

Forstart-up accordingtothis operationmode, refer to Chapter

5.Connection 2

Command enabling viaterminals.

S1: FWD/REV

S2: Local/Remote

S3: Start/Stop

R1: Potentiometer for

Speed Setting

Figure 3.10

- Wiring for Connection 2

DI1 - No Function (HMI) or

GeneralEnabling (Terminals)

DI2 -FWD/REV

DI3 -Local/Remote

GND

AI1 (0.4 to 20 mA)

GND

AI1 (0 to 10 Vdc)

+10 VNCCommonNODI4 - No Function (HMI) or

Start / Stop (Terminals)



1234567891011

5 K

NOTE!

Thefrequencyreference can besentvia AI1 analog input(as shown

in figure above), via keypad HMI-CFW10, or via any other source

(see description of Parameters P221 and P222).

When a line fault occurs by using thistype of connection with switch

S3 at position "RUN", the motor will be enabled automatically as

soon as the line is re-established.

Function 2 configuration is not possible on CFW-10 Clean version.

S2S3Not available on Clean version

CHAPTER 3 -

INSTALLATION AND CONNECTION

Figure 3.11

- Wiring for Connection 3

NOTE!

andS2are push buttons, NO and NC

conta

ct, respectively.

The speed reference can be realized via Analog Input AI1 (as in

connection 2), via keypad (HMI-CFW10), or via any other source

(See description of parameters P221 and P222).

When a line fault occurs by using this connection with the motor

running and the S1 and S2 switches are in original position (S1

openned and S2 closed), the inverter will not be enabled

automatically as soon as the line is re-restablished.

The drive will be enabled only when S1switch is closed. (Pulse on

the “Start” digital input).

The Start/Stop function is described in Chapter 6.

S1: Start

S2: Stop

S3: FWD/REV

DI1 - Start (Start)

DI2 - Stop (Stop)

DI3 -Local/Remote

GND

AI1 (0.4 to 20 mA)

GND

AI1 (0 to 10 Vdc)

+10 VdcNCCommonNODI4 - Forward/Reverse

1234567891011

Connection 3

Start/Stop function enabling (three-wire control):

Set DI1 to Start: P263 = 13

Set DI2 to Stop: P264 = 14

Set P229 = 1 (commands viaterminals) if you want the 3-wire control

in local mode.

Set P230 = 1 (commands viaterminals) if you want the 3-wire control

in remote mode.

FWD / REV Selection:

Program P265 = 5 (DI3) or P266 = 5 (DI4), according to the selected

digital input (DI).

If P265 and P266



0, the direction of rotation is always FWD.

CHAPTER 3 -

INSTALLATION AND CONNECTION

Connection 4

Enabling of the FWD/REV function:

Set DI1 to Forward Run : P263 = 9

Set DI2 to Reverse Run: P264 = 10

Make sure the inverter commands are via terminals, i.e., set

P229 = 1 to local mode.

NOTE!

The speed reference can be realized via Analog Input AI1 (as in

connection 2), via keypad (HMI), or via any other source (see

description of parameters P221 and P222).

When aline fault occurs in this connection mode with switch S1 or

switch S2 is closed, the motor will be enabled automatically as

soon as the line is re-restablished.

Figure 3.12

- Wiring for Connection 4

DI4 - No Function / Ramp

Enabling

S1 open: Stop

S1 closed: Forward Run

S2 open: Stop

S2 closed: ReverseRun

DI1 - Forward Run

DI2 - Reverse Run

DI3 -Local/Remote

GND

AI1 (0.4 to 20 mA)

GND

AI1 (0 to 10 Vdc)

+10 VdcNCCommon

1234567891011

The CFW-10 inverter series was designed considering all safety and

EMC (ElectroMagnetic Compatibility) aspects.

The CFW-10 units do not have an intrinsic function until connected

with other components(e. g. a motor). Therefore, the basic product is

not CE marked for compliance with the EMC Directive. The end user

takes personal responsibility for the EMC compliance of the whole

in stal lation. H owever, when i nsta lled ac co rd ing t o th e

recommendations described in theproduct manual and including the

recommended filters and EMC measures the CFW-10 fulfill all

requirements of the (EMC Directive 89/336/EEC) as defined by the

EN61800-3 "EMC Product Standard for Adjustable Speed

Electrical Power Drive Systems -

specific standard for variable

speed drives.

The conformity of the complete CFW-10 series is based on tests

performed on sample models. ATechnical Construction File (TCF)

was prepared, checked and approved by a Competent Body.

3.3

European EMC

Directive -

Requirements

for Conforming

Installations

CHAPTER 3 -

INSTALLATION AND CONNECTION

Figure 3.13 below shows the EMC filters connection.

3.3.1

Installation

Figure 3.13

- EMC filter connection - general condition

The following items are required in order to have an appropriated

installation:

The motor cable shall be armored, or installed inside a metallic

conduitor trunking with equivalent attenuation.Ground the screen/

metallic conduit at both ends (inverter and motor).

Control (I/O) and signal wiring shall be shielded or installed inside

a metallic conduitortrunking with equivalentattenuation.as possible.

The inverter and the external filter shall be closely mounted on a

common metallic back plate. Ensure a good electrical connection

between the inverter heatsink, the filter frame and the back plate.

The wiring betweenthe filter and the inverter shall be kept as short.

The cable shield (motor and control) shall be solidly connected to

the common back plate, using metallic brackets.

Grounding shall be performedasrecommended in this user’sguide.

Use short and thick cables to ground the external filter or inverter.

When an external filter is used, ground only the filter (input) - the

inverter ground connection is performed through the metallic back

plate.

Ground the back plate using a braid, as short as possible. Flat

conductors(e.g.braids or brackets) have lower impedance at high

frequencies.

Use cable glands whenever possible.

Transformer

Grounding rod

Protective Grounding

Motor

CFW-10

L2/N

L1/LPEPE

XC1

1 to 12

Controling and signal wiring

VWPE

L1/L

L2/NL2L1PEExternal

input RFI

filter

Metalic cabinet when necessary

CHAPTER 3 -

INSTALLATION AND CONNECTION

EMC phenomenon

Emission:

Conducted emissions (mains

terminal disturbance voltage - freq

band 150 kHz to 30 MHz)

Radiated emissions (electromagnetic

radiation disturba nce - freq band

30 MHz to 1000 MHz)

Immunity:

Electrostatic discharge (ESD)

Fast Transient-Burst

Conducted radio-frequency

common mode

Surge

Radio-frequency electromagnetic field

Basic standard

for test method

IEC/EN61800-3

IEC 61000-4-2

IEC 61000-4-4

IEC 61000-4-6

IEC 61000-4-5

IEC 61000-4-3

Level

“First environment”

(1)

, restricted distribution

(3)

Class B, or;

“First environment”

(1)

, restricted distribution

(4) (5)

Class A1, or;

“Second environment”

(2)

, unrestricted distribution

(3)(6)

Classe A2

Note:

It depends on the drive model and on the motor

cable length (Refer to table 3.5.2).

“First environment”

(1)

, restricted distribution

(4) (5)

6 kV contact discharge

4 kV/2.5 k Hz (capacitive clamp) input cable; 2 kV/

5 kHz control cables; 2 kV/5 kHz (capacitive

clamp) motor cable;

0.15 to 80 MHz; 10 V;

% AM (1

kHz) - motor

control and remoteKeypad cable

HMI Remote

1.2/50s, 8/20

s;1 kV coupling line to line;

2 kV coupling line to earth

80 to 1000 MHz; 10 V/m; 80 % AM (1 kHz)

3.3.2

Specification of the

Emissionand Immunity

Levels

Notes:

(1)

"First environment": environment that includes domestic

premises. It also includes establishments directly connected

without intermediate transformers to a low-voltage powersupply

network which supplies buildings used for domestic purposes.

(2)

"Secondenvironment": environment thatincludesall establishments

other than thosedirectlyconnected to alow-voltage power supply

network which supplies buildings used forindustrial purposes.

(3)

Unrestricteddistribution:mode of sales distribution in which the

supply of equipment is not dependenton the EMC competence

of the customer or user forthe application of drives.

(4)

Restricted distribution: mode of sales distribution in which the

manufacturer restricts the supply of equipment to suppliers,

customers or users who separately or jointly have technical

competenceinthe EMC requirements of the application of drives.

(source: these definitions were extracted from the product

standard IEC/EN61800-3 (1996) + A11 (2000))

CHAPTER 3 -

INSTALLATION AND CONNECTION

3.3.3

Inverterand

Filters

Table 3.5.2 shows the inverter models, its respective EMC filter and

the EMC category classification. Refer to section 3.3.2 for EMC

category description and to secti on 3.3.4 for external filters

characteristics.

Table 3.5.1

List of frequency drive models, EMC filters and EMC categories

(5)

For installation in residential environments with conducted

emission level Class A1 (according to table 3.5.2), please,

consider the following:

This is a product of restricted sales distribution class according

to the product standard IEC/EN61800-3 (1996) +A11 (2000). In

a domestic envi ronment this product may cause radio

interference in which case the user may be required to take

adequate measures.

(6)

When installingdrivesthat meet ClassA2 for conducted emission

level, i.e. industrial environment and unrestricted distribution

(according to table 3.5.2), observe the following:

This product is specifically designed for use in industrial low-

voltage power supply networks (public networks) that not supply

residential buildings. This product may cause radio frequency

interference in a domestic environment.

Inverter Model with

Built-in EMC Filter

(single

phase)

EMC Class

1.6

A / 200

240

2.6

A / 200

240

4.0

A /

200-240V7.3

A / 200

240V10.0

A / 200

240

Class A1.

Maximum motor cable length

meters

(22.9 ft)

Class A2.

Maximum motor cable length

meter

s (164 ft)

Switching frequency

5kHz.

CHAPTER 3 -

INSTALLATION AND CONNECTION

Note:

Maximum switching frequency is 5 kHz.

Table 3.5.2

- List of frequency drive models, EMC filters and EMC categories

NOTE!

The CFW -10 inverters with three-phase supply do not have EMC

filters.

Inverter Model

(single

phase)

Input RFI

Filter

EMC Class

1.6

A / 200

240V2.6

A / 200

240V4.0

A / 200

240V1.6

A / 110

127V2.6

A / 110

127VFootprint / Booksize

Model:

B84142A0012R212

(EPCOS)

Standard

Model:

B84142

A20-R

(EPCOS)

Class A1.

Maximum motor cable length is

30 meters

(98.4 ft)

Class A2.

Maximum motor cable

length is

50 meters

(164 ft)

Class B.

Maximum motor cable length is

5 meters

(16.4 ft)

7.3

A / 200

240

4.0

A / 110

127VF

ootprint

/Booksize

Model

B84142B18R212

(EPCOS)

Class A1.

Maxi

mum motor cable length is

30 meters

(98.4 ft)

Class A2.

Maximum motor cable length is

50 meters

(164 ft)

Class B.

Maximum motor cable length is

5 meters

(16.4 ft)

7.3

A / 200

240V4.0

A / 110

127V(EPCOS)

Standard

Model:

B84142

A20-R

(EPCOS)

Class

A1.

Maximum motor cable length is

25 meters

(82 ft)

Class A2.

Maximum motor cable length is

40 meters

(131.2 ft)

Class B.

Maximum motor cable length is

5 meters

(16.4 ft)

10.0

A / 200

240VF

ootprint

/ B

ooksize

Model:

B84142B22R21

(EPCOS)

Class A1.

Maximum motor cable length is

30 meters

(98.4 ft)

Class A2.

Maximum motor cable length is

40 meters

(131.2 ft)

Class B.

Maximum motor cable length is

5 meters

(16.4 ft)

10.0

A / 200

240VStandard

Model

B84142

A30-R

(EPCOS)

Class A

Maximum motor cable length is

30 meters

(98.4 ft)

Class A2.

Maximum motor cable length is

50 meters

(164 ft).

Class B.

Maximum motor cable length is

3 meters

(9.8 ft)

CHAPTER 3 -

INSTALLATION AND CONNECTION

3.3.4

Characteristics of the EMC Filters

Footprint / Booksize Model B84142A0012R212 (EPCOS)

Supply voltage: 250 V, 50/60 Hz

Current: 12 A

Weight: 0.95 Kg (2.1 lb)

a) Model footprint/booksize B84142A0012R212 (EPCOS)

Figure 3.14 a)

- Drawing of the footprint / bookside filter

Terminals 2.5 mm

Tightening torque of screw

max. 0.5 Nm

3 x litzwire 2.5 mm

3 x wire and sleeve DIN 46228-A2, 5-10

105505 x 45 º

175

5.5

149.8±0.2

162±0.3

5.5

85±0.2

80±0.2

5.5

33.5

7.5

4 x M4 x 7

170 x 5

PE M5 x 12

Note:

Figure dimensions are in mm.

CHAPTER 3 -

INSTALLATION AND CONNECTION

Figure 3.14 b)

- Drawing of the footprint / booksize filter

Footprint / booksize Model B84142B18R212 (EPCOS)

Supply Voltage: 250 V, 50/60 Hz

Current: 18 A

Weight: 1.3 kg (2.9 lb)

b) Footprint/booksize model B84142B18R212 (EPCOS)

Terminals 2.5 mm

Tightgning torque of screw

max. 0.5 Nm

3 x litzwire 2.5 mm

3 x wire and sleeve DIN 46228-A2, 5-10

125505 x 45 º

204

5.5

149±0.2

191±0.3

5.5

105±0.2

100±0.2

5.5

37.5

7.5

4 x M4 x 7

170 x 5

PE M5 x 12

Note:

Figure dimensions are in mm.

CHAPTER 3 -

INSTALLATION AND CONNECTION

Figure 3.14 c)

- Drawing of the footprint / booksize filter

Footprint / booksize Model B84142B22R212 (EPCOS)

Supply voltage: 250 V, 50/60 Hz

Current: 22 A

Weight: 1.4 kg (3 lb)

c) Footprint/booksize Model B84142B22R212 (EPCOS)

Terminals 6 mm

Tightgning torque of screw

max. 1.2 Nm

3 x litzwire 4 mm

3 x wire and sleeve DIN

46228-A2,5-10

125505 x 45 º

234

5.5

179±0.2

221±0.3

5.5

105±0.2

100±0.2

5.5

37.5

7.5

4 x M4 x 7

170 x 5

PE M5 x 12

Note:

Figure dimensions are in mm.

CHAPTER 3 -

INSTALLATION AND CONNECTION

Standard Model: B84142 -A20-R

Supply voltage: 250 V, 50/60 Hz

Current: 20 A

Weight: 1 kg (2.2 lb)

Figure 3.15 a) b)

- Drawing of the Standard Filter

a) Standard Model:B84142-A20-R (EPCOS)

Standard Model: B84142 -A30-R

Supply voltage: 250 V, 50/60 Hz

Current: 30 A

Weight: 1 kg (2.2 lb)

b) Standard Model:B84142-A30-R (EPCOS)

Terminals 6 mm²

50.8±0.3

6.3

0.8±0.1

40±1

112084

Terminals

6 mm²

40±1

24±1

PE M5 x 20

130

4.3±0.1

105

95.2

24±1

16±1

Terminals 4 mm²

50.8±0.3

6.3

0.8±0.1

35±1

4.3±0.1

105

95.2

16±1

24±168±184Terminals

4 mm²

24±1

35±1

PE M5 x 20

121±1

99±1±1

±1

Note:

Figure dimensions are in mm.

Note:

Figure dimensions are in mm.

NOTE!

The declaration of conformity CE is available on the website

www.weg.net or on the CD, which comes with the products.

CHAPTER 4

KEYPAD(HMI) OPERATION

This chapter describes the CFW-10 operation via Human-Machine

Interface (HMI), providing the following information:

General keypad description (HMI);

Use of the keypad (HMI);

Inverter parameters arrangement;

Alteration mode parameters (programming);

Description ofthe status indicators.

4.1

KEYPAD (HMI)

DESCRIPTION

The standard CFW-10 keypad has a LED display with 3 digits of 7

segments, 2 status LEDs and 4 keys. Figure 4.1 shows the front

view of the keypad and indicates the position of the Display and the

status LEDs. CFW-10Plus versionstill has a potentiometer for speed

setting.

Functions of the LED Display:

The Led Display shows the fault and status messages (see Quick

Parameter Reference, Fault and Status), the parameter number and

its value.

Functions of the LED´s “Parameter” and “Value”:

Inverterindicatesthe parameter number:

Green Led OFF and red Led ON.

Inverterindicatesthe parameter content:

Green Led ON and red Led OFF.

Potentiometer Function

Increase/Decrease the speed (only available on Plus version)

LED Display

LED "Parameter"

LED "Value"

Potentiometer (Only

available on Plus version)

Figure 4.1

- CFW-10 keypad (HMI)

CHAPTER 4 - KEYPAD (HMI) OPERATION

The Keypad (HMI) is a simple interface that allows inverter operation/

programming.This interface has the following functions:

Indication of the inverter status and operation variables;

Fault indication and diagnostics;

Viewing and programming parameters;

Inverter operation (key ) and

speed reference setting (keys and );

Potentiometer for the output frequencyvariation (only in the Plus

version).

4.2

USE OF THE

KEYPAD

(HMI)

Basic Functions of the Keys:

Enables/disables the invertervia acceleration/deceleration ramp (run/

stop). Resets the inverter after a fault trip.

Selec

ts (commutates) the display between parametyernumber/value

(position/content).

Increasesthefrequency, theparameternumberorthe parametervalue.

Decreases the frequency, the parameter number or the parameter

value.

4.2.1

Keypad (HMI)

Operation

All functions relating to the CFW-10 operation (Start/Stop, Increment/

Decrement of the Speed Frequency) can be performed through the

HMI selection. For factory default programming of the inverter, all

keypad keys are enabled. These functions can be carried out through

digital and analog inputs. Thus you must program the parameters

related to these corresponding inputs.

NOTE!

The command key will be enabled only when:

P229 = 0 for LOCAL Mode operation

P230 = 0 for REMOTE Mode operation

See below the keypad functions description:

When pressed, motor accelerates according to acceleration ramp

up to the speed (frequency) reference. The function issimilar tothat

performed through digital input START/STOP, when it is closed

(enabled) and maintained enabled.

When pressed again, inverteris disabled via ramp (motor accelerates

according to acceleration ramp and stops). The function is similar to

that performed through digital input START/STOP, when it is opened

(disabled) and maintained disabled.

CHAPTER 4 - KEYPAD (HMI) OPERATION

Reference Backup

The last frequency reference, set by the keys the and

is stored when inverter is stopped or the AC power is removed,

provided P120 = 1 (reference backup active is the factory default). To

change the frequency reference before inverter is enabled, you must

change the value of the parameter P121.

and

Motor speed (frequency) setting: these keys are enabled for speed

setting only when:

The speed reference source is the keypad (P221 = 0 for LOCAL

Mode and/or P222 = 0 for REMOTE Mode);

The following parameter content is displayed: P002,P005 or P121.

Parameter P121 stores the speed reference set by these keys.

When pressed, it increases the speed (frequency) reference.

When pressed, it decreases the speed (frequency) reference.

Inverterstatus:

Inverter is READY to bestarted.

Line voltage is too low for inverter operation

(undervoltage condition).

Inver

ter is in a Fault condition. Fault code is flashing

on the display. In our example we have thefault

code E02 (refer to chapter 7).

Inverter is applying a DC current on the motor (DC

braking)

according to the values programmed at

P300, P301 and P302 (refer to chapter 6).

nverteris running self-tuning routine to identify

paramet ers a utomati ca ll y. This operation is

controlled by

204(refer to chapter

6).4.2.2

Inverter Status -

HMI Display

NOTE!

On CFW-10Plusversion, the motor frequencysettingfunctionismade

through the HMI potentiometer.However, it is possible toset the mo-

tor frequency through the keys since P221/P222 parameters were

programmed.

NOTE!

Besides the fault conditions, the displayalsoflashes when the inverter

is in overload condition (refer to chapter 7).

CHAPTER 4 - KEYPAD (HMI) OPERATION

4.2.4

Parameter

Viewing and

Programming

All inverter settings are made through parameters.

Parametersand their contents are shown on the Display through the

LED´s " Parameter" and "Value". The identification is made between

parameter number and itsvalue.

Example (P100):

Each parameter is associated with a numerical value (parameter

value), that corresponds to the selected option among the available

ones for this parameter.

The parameter values define the inverter programming or the valueof

a variable(e.g.: current, frequency, voltage). For inverterprogramming

you should change the parameter content(s).

To allow the reprogramming of any parameter value it is required to

set P000 = 5. Otherwise you can only read the parameter values,

but not reprogram them. For more details, see P000 description in

Chapter 6.

Parameter

Value

100 = Parameter Number

Parameter

Value

5.0 = Parameter Content

ACTION

HMIDISPLAY

DESCRIPTION

Turn ON the inverter

Use the keys and

Press the key

Use the keys and

Press the key

Inverter is ready to be started

Select the desired parameter

Numerical value associated with the

parameter

(4)

Set the new desired value

(1) (4)

(1) (2) (3)

4.2.3

Read-Only

Variables

Parameters from P002 to P008 are reserved for the display of read-

only variables.

When the inverter is powered up, the display will indicate the value of

the Parameter P002 (output frequency value).

CHAPTER 4 - KEYPAD (HMI) OPERATION

NOTE!

(1)

For parameters that can be changed with the running motor ,the

inverter will use the new value immediately after it has been set.

For

parameters that canbe changed only with stopped motor ,the

inverter will use this new value only after the key is pressed.

(2)

By pressing the key after the reprogramming, the new

programmed value will be saved automatically in the volatile

memory and will remain stored there until a new value is

programmed.

(3)

If the last programmed value in the parameter is not functionally

compatiblewith the other parameter values already programmed,

the E24 = Programming Error - will be displayed.

Example of programming error:

Programming of two digital inputs (DI) with the same function.Refer

to table 4.1 for list of programming errors that can generate an

E24 Programming Error.

(4)

To change any paramater value, you mustset before P000 = 5.

Otherwise you can only read the parameter values, but not

reprogram them

For more details, see P000 description in

Chapter 6.

If one DI has been set to JOG (P263 to P266 = 3) and no other DI has been set to General Enable or Ramp

(P263 to P266



1 or 2 or 4 or 9 or 13).

Two or more DI(s) programmed to the same valuer (P263 to P266 = 3 to 6.9 to 26).

In one DI has been set to FWD (P263 to P266 = 9 or 11) and no other DI has been set to REV

(P263 to P266 = 10 or 12).

One DI programmed to ON (P263 to P266 = 13) and no other DI has been set to OFF (P263 to P266 = 14).

One DI programmed to Accelerate (P263 to P266 = 16 or 18) and no other DI has been set to Decelerate

(P263 to P266 = 17 or 19).

DI(s) programmed to the function FWD/REV (P263 to P266 = [9 or 11] and [10 or 12]), and simultaneously

other DI(s) have been programmed to the functions ON/OFF (P263 to P266 = 13 and 14).

Reference programmed to Multispeed (Local or Remote - P221 and/or P222 = 6) and there are no DI(s)

programmed to Multispeed (P263 to P266 = 7 or 8).

Reference programmed to EP (Local or Remote - P221 and/or P222 = 2) and there are no DI(s) programmed

to Accelerate/Decelerate EP (P263 to P266 = 16 to 19).

There is command selected to Local and/or Remote (P229 and/or P230 = 1) and there is no DI

programmed to General Enable or Ramp or FWD/REV or ON/OFF (P263 to P266 = 1, 2, 4, 13, 14, 9, 10).

The DI1 and the DI2 (P263 and P264 = 7 or 8) have been programmed simultaneously to Multispeed.

If oneDI has been programmed to accelerate EP/on (P263 to P266 = 22) and no other DI hasbeen programmed

to decelerate EP/off (P263 to P266 = 23).

Reference programmedto local or remote frequency input (P221 and/or P222 = 7)and there is no DIprogrammed

to frequency input (P263 to P266 = 26).

When the special function (PID) P203 = 1 is programmed and the reference selection is different than

(P221 and P222



0 or 3).

Table 4.1

- Incompatibility between Parameters - E24

CHAPTER 5

5.1

PRE-POWER

CHECKS

This Chapter provides the following information:

How to check and prepare the inverter before power-up;

How to power-up and check for proper operation;

How to operate the inverter when it is installed according to the

typical connections (See Electrical Installation).

The inverter shall be installed according to Chapter 3 - Installation

and Connection

If the drive project is different from the typical

suggested connections, follow the procedures below.

DANGER!

AlwaysdisconnecttheAC inputpower before making anyconnections.

1) Check all connections

Check if thepower, grounding and control connections are correct

and well tightened.

2) Check the motor

Check all motor connections and verify if its voltage, current and

frequency match theinverter specifications.

3) Uncouple the load from the motor

If the motor can notbe uncoupled, make sure that the direction of

rotation (FWD/REV) can not cause damage to the machine.

5.2

INITIAL

POWER-UP

After the inverter has been checked, AC power can be applied:

Check the power supply

Measure the line voltage and check if it is within the specified

range (rated voltage: - 15

% / + 10

%).2)Power-up the AC input

Close the input circuit breaker.

Check if the power-up has been succesful

The keypad displaywill show:

While the red LED(Parameter)is ON, the green LED (Value) remains

OFF. Inverter runs some self-diagnosis routines. If no problems are

found, the display shows:

START-UP

This means that the inverter is ready (rdy = ready) to be operated.

CHAPTER 5 - START-UP

5.3

START-UP

DANGER!

Even after the AC powersupply has been disconnected,highvoltages

may be still present.

Wait at least

10 minut

esafter powering down to

allow full discharge of the capacitors.

The sequence below is valid for the connection 1 (refer to Section

3.2.6). Inverter must be alreadyinstalled and powered up according

to Chapter 3 and Section 5.2.

5.3.1

Start-up

Operation via

Keypad

(HMI)

Connections according to figure 3.6.

NOTE!

The last frequency reference (speed) value set via the

and

keys is saved.

If you wish to change this value before inverter enabling, change

parameter P121 (Keypad Reference).

NOTES:

(1)

If the direction of rotation of the motor is not correct, switch off

the inverter. Wait at least for 10 minutes to allow complete

capacitor discharge and then swap any two wires at the motor

output.

(2)

If the acceleration current becomes too high, mainly at low

frequencies, set the torque boost (I x R compensation) at

P136.

Increase/decrease the contentof

P136

gradually until you obtain

an operation with constant current over the entire frequency

range.

For the case above, refer to Parameter Description in

Chapter 6.

(3)

If E01 fault display occurs during deceleration, increase the

deceleration time at

P101 / P103

ACTION

HMI DISPLAY

DESCRIPTION

Power-up the inverter

Press the key

Press the key and hold it

depressed until 60 Hz is reached

On Pl us versi on , vary t he

potentiometer on the HMI

Press

key

Inverter is ready to be operated

Motor accelerates from 0 Hz to 3 Hz*

(min.frequency), in the forward (CW)

direction of rotation

(1)

* 90 rpm for 4

pole motor

Motor accelerates up to 60 Hz*

(2)

* 1800 rpm for 4 pole motor

Motor decelerates down to 0 rpm

(3)

CHAPTER 5 - START-UP

5.3.2

Start-up

Operation Via

Terminals

Connections according to figures 3.6 and 3.10.

NOTES!

(1)

If the direction of roation of the motorrotation is notcorrect,switch

off the inverter. Wait 10 minutes to allow a complete capacitor

discharge and the swap any two wires at the motor output

(2)

If the acceleration current becomes too high, mainly at low

frequencies, set the torque boost (I x R compensation) at

P136

.Increase/decrease the content of

P136

graduallyuntilyou

obtain an operation withconstant current over the entire frequency

range. For the case above, refer to Parameter Description in

Chapter 6.

(3)

If E01 fault occurs during deceleration,increase the deceleration

time at

P101 / P103

(4)

Function 2 configuration is not possible on CFW -10 Clean

version.

The sequence below is valid for the Connection 2 (refer to Section

3.2.6). Inverter must be alreadyinstalled and powered up according

to Chapter 3 and Section 5.2.

ACTION

HMI DISPLAY

DESCRIPTION

See Figure 3.10

Switch S1 (FWD/REV) = Open

Switch S2 (Local/Remote) = Open

Switch S3 (Start/Stop) = Open

Potentiometer R1 (Ref.) = Positioned

totally to the left (counterclockwise)

Power-up inverter

CloseS2– Local/Remote

CloseS3– Start / Stop

Turn potentiometer clockwise untilthe

end

CloseS1– FWD/REV

OpenS3– Start/Stop

Inverter is ready to be operated

The commandand the reference are

commutaded to REMOTO condition

(via terminals).

Motor accelerates from 0 Hz to 3 Hz*

(min. frequency), CW direction

(1)

* 90 rpm for 4-pole motor

The frequency reference is given by

the potentiometer R1

Motor accelerates up to the the

maximum frequency (P134 = 66 Hz)

(2)

Motor decelerates

(3)

down to 0 rpm

(0 Hz), reverses the direction of

rotation (CW



CWW) and

accelerates up to the maximum

frequency (P134 = 66 Hz)

Motor decelerates

(3)

down to 0 rpm

This chapter describes in detailallCFW-10 parametersandfunctions.

6.1

SYMBOLS

Please find below some symbols used in this chapter:

AIx

= Analog input number x.

= Analog output.

DIx

= Digital input number x.

= Frequencyreference. This is the frequencyvalue (or alternatively,

of speed) thatindicates the desired motor speed at the inverter output.

Fe= Input frequency of the acceleration and deceleration ramp.

max

= Maximum output frequency,defined at P134.

min

= Minimum output frequency, defined at P133.

Fs= Output frequency - frequency applied to the motor.

nom

= Rated inverter output current (rms), inAmpères (A). This value

is defined in P295.

Is= Inverter output current.

Ia= Active current at inverter output, i.e., it is the component of the

total motor current proportional to active electric power absorbed by

the motor.

RLx

= Relay output number x.

Ud= DC link voltage in the DC link circuit.

This section describes the main concepts related to the CFW-10

frequency inverter.

This control mode is based on the constant V/F curve (P202 = 0 -

linear V/F curve). Its performance is limited at low frequencies as

function of the voltage drop in the stator resistance, that causes a

significant mag netic flow reduction in the motor air gap and

consequently reducing the motor torque. This deficiency should be

compensated by using manual and automatic boost torque (I x R

compensations), that are set manually and depend on the user

experience.

In most applications (for instance: centrifugal pumps and fans) the

setting o f thes e f unctions is enough to obtain the requi red

performance.

In V/F control, the speed regulation, that can be obtained by setting

properly slip compensation can be maintained within 1 % to 2 % of

the ratedspeed.For instance, for a IV pole motor/60 Hz, the minimum

speed variation at no load condition and at rated load can be

maintained between 18 to 36 rpm.

There is still avariation ofthe linear V/F control previously described:

The quadratic V/Fcontrol.

6.2

INTRODUCTION

6.2.1

V/F (Scalar)

Control

DETAILED PARAMETER DESCRIPTION

CHAPTER 6

CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

The frequency reference (i.e., the desired output frequency, or

alternatively, the motor speed) can be defined in several ways:

The keypad - digital reference that can be changed through the

keypad (HMI), by using the keys and (see P221, P222

and P121);

Analog input - the analog input AI1 (XC1:6 to XC1:9) (see P221,

P222 and P234 to P236);

Multi-speed - up to 8 preset digital references (see P221, P222

and P124 to P131);

Electronic potentiometer(EP) - another digital reference, its value

is defined by using 2 digitalinputs (DI1 and DI4) - see P221, P222,

P263 and P266;

HMI Potentiometer – the reference can be changed through the

HMI potentiometer (Only available on CFW-10 Plus version).

Figure 6.1 shows through a diagram block the frequency reference

definition to be used by the inverter.

The block diagram in figure 6.2 shows the inverter control.

6.2.2

Frequency

Reference

Sources

This control is suitable for applications like centrifugalpumps and fan

(loads with quadratic torque xspeedcharacteristics), since it enables

a motor loss reduction, resulting in an additional energy saving by

using an inverter.

For more details about the V/F control mode, please refer to the

description of the parameters P136, P137, P138, P142 and P145.

CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

NOTE!

DIs ON (status 1) when connected to 0 V (XC1:5).

When F* < 0 one takes the module of F*and reversesthe direction

of rotation

(

if this is possible

- P231

=2and if the selected control

is not forward run/reverse run.

Keypad

Reference

(P121)

P124 toP131

P265 = 7/8

P266 = 7/8

MULTISPEED

DI4

DI3

DI2

1234567891011

6 - Multispeed

0 - Keypad

Frequency Reference

Selection

P221 or P222

P131

P130

P129

P128

P127

P126

P125

P124

000 00 10 10 011 1 00 101 110 11 1

0 V

HMI

DI1

P263 = 7/8

P264 = 7/8

Accel .

Enable Function

Dec el.

Inverte r

Desabled

ELETRONICPOTENTIOMETER (EP)

4 to 20 mA

AI1

P235

P234

P134

P236

1 - AI1

Digital

Refere nces

Analog

Refere nces

100 %

P235= 0

P235= 1

2 V/4 mA

10 V/20 mA

Reset

0 to 10 V

+10 V

0 V

P263 to P266 = 16/18

P263 to P266 = 17/19

P271

7 - Input

Frequenc y

3 - HMI

Potentiometer

HMI

Potentiometer

Referen ce

2 - EP

Figure 6.1

- Block diagram of the frequency reference

CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

NOTE!

In V/F control mode (P202= 0 or 1), Fe = F* (see Fig.6.1) if P138 = 0

(slip compensation disabled). If P138



0, see figure 6.9 for the

relation between Fe and F*.

Figure 6.2

- Inverter block diagram

Commandvia

DigitalInput

(DI)

Acceleration and

Deceleration

Ramp 2

Acceler ation

and Deceleration

Ramp

P102

P103

P100

P101

DC Link

Regulation

P151

UdP133

P134

Frequenc y

Referen ce

Limits

P202

P295

Inverter

Control

(V/F or

Vector )

P136, P137,

P138, P142,

P145

PWM

P169

Output

Current

Limiting

Powe r

Supply

3Ø

P169

P151

CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

6.2.3

Commands

The inverter has the following commands: PW M pulse enabling/

disabling, definition of the direction of rotation and JOG.

As the frequency reference, also the inverter commands can de

defined in several ways.

The main command sources are:

Via keypad key -key ;

Via control terminals (XC1) - digital inputs.

The inverter enabling and disabling commands can be defined as

follows:

Via keypad of the HMI;

Start/Stop (terminals XC1 - DI(s) - see P263 to P266);

General enable (terminals XC1 - DI(s) - see P263 to P266);

Forward and Reverse (terminals XC1 – DI’(s) - see P263 to P266)

– also defines the direction of rotation;

ON/OFF (3-wire controls) (terminals XC1 - DI’(s)- see P263

and P266).

The definition of the direction of rotation can be defined byusing:

Digital input

(DI) program

med for FWD/REV

(

see

P263to P266);

Digital inputs programmed as FWD / REV, that defines both

inverter enabling or disabling and direction of rotation (see P263

to P266);

Analog input - when thereferenceis viaanalog input and a negative

offset is programmed (P236 < 0), the reference may assume

negative values, thus reversing the direction of the motor rotation.

User can define two different conditions relating to the frequency

reference source and the inverter commands: these are the local and

the remote operation modes.

Figure 6.3 shows the local and remote operation modes in a block

diagram.

With the factory setting in local mode the inverter can be controlledby

using the keypad, (HMI) while in remote mode all controls are via

terminals (XC1) - inverter reference and command definition.

6.2.4

Local/Remote

Operation

Modes

CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

6.3

PARAMETER

LISTING

In order to simplifythe explanation, the parameters have beengrouped

by characteristics and functions:

Read-OnlyParameters

Variables that can be viewed on the

display, but can not be changed by the

user.

RegulationParameters

Programmable valuesthat cab be used

by the CFW-10 functions.

Configuration Parameters

They define the inverter characteristics,

the functions to be executed, as well as

the input/output functions of the control

board.

Special Function Parameters

Here are includedparameters related

to special functions.

(1)

This parameter can be changed only with the inverter disabled

(stopped motor).

(2)

Thisparameter is not changedwhen the load factory defaultroutine

is executed (P204 = 5).

REFERENCE

COMMANDS

Local/Remote Selection

DI1 to DI4 (P263 to P266)

LOCAL

Frequency

Reference

P221

Controls

P229

(run/stop)

0 Keypad - HMI

AI12EP3HMI Potentiometer

4 to 5 Reserved

Multispeed

Input Frequency

Keypad - HMI

TerminalsXC1 (DIs)

REMOTE

Keypad - HMI

AI12EP

3 HMI Potentiometer

4 to 5 Reserved

Multispeed

Input Frequency

Keypad - HMI

TerminalsXC1 (DIs)

Frequency

Reference

P2 22

Controls

P230

(run/stop)

Figure 6.3

- Block diagram of the Local/Remote operation mode

CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

P000

0 to 999

Access

[0]

Parameter

6.3.1 Access and Read Only Parameters - P000 to P099

P002

0 to 999

Frequency

[-]

Proportional Value

0.01 (< 10.0);

0.1 (< 100);

1 (> 99.9)

P003

0 to 1.5 x I

nom

MotorCurrent

[-]

(Output)

0.1 A

P004

0 to 524

DC Link Voltage

[-]

1 V

Releasesthe access to change the parameter values.

The password is 5.

The use of the password is always active.

Indicates the value of P208 x P005.

In case of different scales and units, use P208.

Indicates the inverter output current in ampères. (A).

Indicates the inverter DC Link voltage in volts (V).

P005

0 to 300

Motor Frequency

[-]

(Output)

0.1 (< 100);

1 (> 99.9)

Indicates the inverteroutputfrequency in hertz (Hz).

P007

0 to 240

Motor Voltage

[-]

(Output)

1 V

Indicatesthe inverter output voltage in volts (V).

P008

25 to 110

Heatsink

[-]

Temperature

1oC

Indicates the current power at the heatsink in Celsius

degrees (°C).

The inverter overtemperature protection (E04) acts

when heatsink temperature reaches 103 ºC.

P014

00 to 41

Last Fault

[-]-Indicates the code of the last occured fault.

Section

7.1

shows a list of possible faults

their code

numbers and possible causes.

P015

00 to 41

Second Fault

[-]

Occurred

Indicates the code of the last occured fault.

Section

7.1

shows a list of possible faults

their code

numbers and possible causes.

P016

00 to 41

Third Fault

[-]

Occurred

Indicates the code of the last occured fault.

Section

7.1

shows a list of possible faults

their code

numbers and possible causes.

P023

x.yz

Software Version

[-]

Indicates the software version installed in the DSP

memory located on the control board.

CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

0.1 to 999 s

[

5.0 s]0.1 s (< 100);

1 s (> 99.9)

0.1 to 999 s

[

10.0 s

]

0.1 s (< 100);

1 s (> 99.9)

0.1 to 999 s

[

5.0 s

]

0.1 s (< 100);

1 s (> 99.9)

0.1 to 999 s

[

10.0 s

]

0.1 s (< 100);

1 s (> 99.9)

This set of parameters defines the times to accelerate

linearly from zero up to the rated frequency and to

decelerate linearly from the rated frequency down to

zero.

The rated frequency is defined by parameter P145 .

When factory setting is used, inverter always follows

the time defined in P100 and P101.

If R

amp

2 should beused

where the accelerationand

deceleration times follow the values programmed at

P102

and

P103,

use a digital input

See parameters

P263 to P265.

Depending on the load inertia, too short acceleration

timescandisable the inverterdueto overcurrent (E00).

Depending on the load inertia, too short deceleration

times can disable the inverter due to overvoltage

(E01). For more details, refer to P151.

P104

0 to 2

S Ramp

[

0 -

Inactive ]

The ramp S reduces mechanical stress during the the

load acceleration and deceleration.

P100

Acceleration

Time

P101

Deceleration

Time

P102

Acceleration

Time

Ramp 2

P103

Deceleration

Time

Ramp 2

P104012Ramp S

Inactive

50 %

100 %

P040

0.0 to 999

Variable Process

[-]

Indicates the value of the process variable used as

PID regulator feedback, in percent (%).

The PID function is only available fromV.2.00 software

version.

The unit scale can bechanged through P528.

See detailed description of the PID regulatorin Special

Functions Parameters item.

Table 6.1

- Ramp configuration

6.3.2 Regulation Parameters - P100 to P199

CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

Output Frequency

(MotorSpeed)

Linear

t (s)

accel. time

(P100/102)

decel. time

(P101/103)

50 % S ramp

100 %Sramp

Figure 6.4

- S or linear Ramp

It is recommended to use the S ramp with digital

frequency/speed references.

P120

0 to 3

Digital Reference

[

1 -

active]

Backup

Defines if the inverter should save ornot the last used

digital reference. This backup function is only

applicable to the keypad reference (P121).

P1200123

ReferenceBackup

Inactive

Active

Active, but always given by P121,

independentlyof the sourcereference

Active after ramp

Table 6.2

- Backup configuration of digital reference

If the digital reference backup is inactive (P120 = 0),

the reference will be equal to the minimum frequency

every time the inverter is enabled, according to P133.

When P120 = 1, inverter saves automatically the di-

gital reference value, (independent of the reference

source, keypad, EP). This occurs always when inver-

ter disable is present, independent of the present

di sa ble condition (ramp o r genera l) , error or

undervoltage.

When P120 = 2, the initial reference will be given by

P121,and saved always the inverter is enabled.

Application example: reference via EP when inverter

is disabled via digital input and decelerates EP

(coming to reference 0). However at a new enable, it

is desired that the inverter returns to a frequency

different from the minimum frequency, which will be

saved at Parameter P121.

CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

P121

P133 to P134

Frequency

[

3.0 Hz

]

Reference by

0.1 Hz (< 100 Hz);

key and

1 Hz (> 99.9 Hz)

Defines the keypad reference value that can beset by

using the keys

and when the parameters

P002 or P005 are being displayed on the HMI Display.

The keys and are enabled if P221 = 0 (in

local mode) or

P222=0 (

in remote mode

The value

P121

is maintainedat the last set value, even when

inverter is disabled or turned OFF, provided P120 = 1

or 2 (backup active).

Defines the frequency reference (speed) for the JOG

function. The JOG function can be activated byusing

the digital inputs.

The inverter must be disabled by ramp (stopped mo-

tor) to operate in the JOG function. Thus if the control

source is via terminal, there must beat least one digi-

talinput programmed as start/stop enabling(otherwise

E24 will be displayed), which must be OFF to enable

the JOG function via digital input.(SeeP263to P266).

The rotation direction is defined by P231 parameter.

P122

P133 to P134

JOG Speed

[

5.0 Hz

]

Reference

0.1 Hz (< 100 Hz);

1 Hz (> 99.9 Hz)

P120 = 3, works according P120 = 1, however, only

update the backup after a start when the output

frequency valuereaches the previously backup stored

value.

P124

(1)

P133 to P134

Multispeed Ref. 1

[

3.0 Hz

]

0.1 Hz (< 100 Hz);

1 Hz (> 99.9 Hz)

P125

(1)

P133 to P134

Multispeed Ref. 2

[

10.0 Hz

]

0.1 Hz (< 100 Hz);

1 Hz (> 99.9 Hz)

P126

(1)

P133 to P134

Multispeed Ref. 3

[

20.0 Hz

]

0.1 Hz (< 100 Hz);

1 Hz (> 99.9 Hz)

P127

(1)

P133 to P134

Multispeed Ref. 4

[

30.0 Hz

]

0.1 Hz (< 100 Hz);

1 Hz (> 99.9 Hz)

Multispeed is used when the selection of up to 8 pre-

programmed speeds are required.

It allows the control of the output speed related to the

values programmed by the parametersP124 to P131,

according to the logical combination of the digital

inputs programmed to multispeed.

Activationof the multispeed function:

To ensure that the reference source is given by the

multispeed function, i.e., setting P221 = 6 for local

mode or P222 = 6 for remote mode;

To program one or more digital inputs to multispeed,

according to table below:

DI enable

Programming

DI1 or DI2

P263 = 7/8 or P264 = 7/8

DI3

P265 = 7/8

DI4

P266 = 7/8

Table 6.3

- Parameters setting to define multispeed

function on DI´s

CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

The frequency reference is defined by the statusof the

digital inputs programmed to multispeed as shownin

table below:

If a multi-speed reference (P124 to P131) is set to 0.0 Hz

and this same reference is selected, the drive will

decelerate to 0.0 Hz and will remain ready(RDY) while

the selection is kept.

The multispeed functionhas some advantages for the

stabibiltyof the fixedpreprogrammed references and

the immunity a gainst electrical noises (d igital

references and insulated digital inputs).

Range

[Factory Setting]

Parameter

Description/Notes

P128

(1)

P133 to P134

Multispeed Ref. 5

[

40.0 Hz

]

0.1 Hz (< 100 Hz);

1 Hz (> 99.9 Hz)

P129

(1)

P133 to P134

Multispeed Ref. 6

[

50.0 Hz

]

0.1 Hz (< 100 Hz);

1 Hz (> 99.9 Hz)

P130

(1)

P133 to P134

Multispeed Ref. 7

[

60.0 Hz

]

0.1 Hz (< 100 Hz);

1 Hz (> 99.9 Hz)

P131

(1)

P133 to P134

Multispeed Ref. 8

[

66.0 Hz

]

0.1 Hz (< 100 Hz);

1 Hz (> 99.9 Hz)

DI1 or DI2

DI3

DI4

Freq. Reference

Open

P124

Open

0 V

P125

Open

0 V

Open

P126

Open

0 V

P127

0 V

Open

P128

0 V

Open

0 V

P129

0 V

Open

P130

0 V

P131

8 speeds

4 speeds

2 speeds

Table 6.4

- Frequency reference

Figure 6.5

- Time Diagram of the multispeed function

Acceleration

Ramp

Time

0 V

DI2

DI3

DI4

open

0 V

open

0 V

open

P124

P125

P126

P127

P128

P129

P130

P131

Output

Frequency

CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

P133

(1)

0.0 to P134

Minimum

[

3.0 Hz

]

Frequency

0.1 Hz (< 100 Hz);

min

)

1 Hz (> 99.9 Hz)

P134

(1)

P133 to 300

Maximum

[

66.0 Hz

]

Frequency

0.1 Hz (< 100 Hz);

max

)

1 Hz (> 99.9 Hz)

Define

s the maximum and minimum outputfrequency

(motor)

when inverter is enabled.

It is valid for any type of speed reference.

TheparameterP133 defines a deadzone whenanalog

inputs are used - see parameters P234 to P236.

P134 and the gain and offset of the analog input(s)

(P234, P236) define the scale and the range of the

speed variation via analog input. For more details see

parameters P234 to P236.

Compensates the voltage drop due to the motor stator

resistance.

It acts at low speeds by increasing the in-

verter output voltage, in order to maintain a constant

torque during the V/F operation.

The best setting is to program the lowest value for

P136 that still permits the motor start satisfactorily. If

thevalue is higher thanrequired,an inverter overcurrent

(E00 or E05)may occur due to high motor currents at

low speeds.

Thesetting P136=100 % correspondstothe maximum

increment of the output voltage (30% of P142).

Output Voltage

(% of the line voltage)

P142

0.3 x P136 x P142

P145

Output

frequency

a) P202 = 0

Figure 6.6 a)

- V/F curve and details of the manual torque boost

(I x R compensation)

P136

0.0 to 100

Manual Torque

[

20.0]Boost

0.1 %

(I x R

Compensation)

For the 15.2 A

model the factory

adjustment is [

6.0

]67CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

Figure 6.6 b) cont.

- V/F curve and details of the manual torque

boost (I x R compensation)

P137

0.0 to 100 %

AutomaticTorque

[

0.0]Boost

(AutomaticI x R

Compensation)

The automatic torque boost compensates for the

voltage drop in the stator resistance as a function of

the active motor current.

The criteria for setting P137 are the same as for the

parameter P136.

Setting P137 = 100 % corresponds to the maximum

increment of the output voltage (30% of P142).

Output Voltage

(% of the line voltage)

P142

P1360P145

Output

frequency

b) P202 = 1

Figure 6.7

- Block diagram of the automatic

torque boost function

Speed

Reference

(F*)

Active Output

Current(I

)

Filter

I x R

Automatic

P137

I x R

P136

P007

Motor

voltage

Figure 6.8

- V/F curve with automatic torque boost

(automatic I x R compensation )

Compensation

Zone

Maximum

(P142)

Output Voltage

Output

Frequency

Field Weakening

(P145)

4 Hz00.3 x P137 x P142

CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

P138

0.0 to 10.0

Slip

[ 0.0 ]

Compensation

0.1 %

The parameter P138 is used in the motor slip compen-

sationfunction.

Thisfunctioncompensates the dropofthemotor speed

due to load, which isa inherent characteristic relating

to the operation principle of the induction motor.

This speed drop is compensated by increasing the

output frequency (applied to the motor) as a function

of the increase of the active motor current, as shown

in the block diagram and in the V/F curve below.

Slip

Compensation

Active Output

Current(I

)

Frequency

Reference (F*)

Ramp Input

Frequency (Fe)

Filter

P138

Figure 6.9

- Block diagram of the slip compensation function

Figure 6.10 -

V/F curve with slip compensation

Output Voltage

(functionof

the motor

load)

Output

Frequency

To set the parameter P138 adopt the fol lowi ng

procedure:

run the motor without load up to approximately

half of the application top speed;

measure the actual motor or equipment speed;

apply rated load to equipment;

incr

ease parameter

P138

until the speed reaches

its no-load speed.

CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

P142

(1)(2)

0 to 100

Maximum Output

[

100]Voltage

0.1 %

P145

(1)(2)

P133 to P134

Field Weakening

[

60.0 Hz

]

Frequency

0.01 Hz (< 100 Hz)

(Rated

1 Hz (> 99.9 Hz)

Frequency)

Define the V/F curveused inV/Fcontrol (P202= 0 or 1).

These parameters allow changing the standard V/F

curve defined at P202 - programmable V/F curve.

P142 sets the maximum output voltage. This value is

set

as a percent of the inverter supply voltage.

NOTE!

For inverter models 110-127 V; the output

voltage applied to the motor is doubled the

power supply voltage on the inverter input.

Parameter P145 defines the rated frequency of the

motor used.

The V/F curve relates the inverter output voltage and

frequency (applied to the motor) and consequentlythe

magnetizing flux of the motor.

The programmable V/F curve can be used in special

applications where the motors used require a rated

voltage and/or frequency different than the standard

ones. Examples: motor for 220 V/300 Hz and a motor

for 200 V/60 Hz.

Parameter P142 is also useful in appplications that

require rated voltage differentfrom the inverter supply

voltage. Example: 220 V line and 200 V motor.

Figure 6.11

- Adjustable V/F curve

Ouput Voltage

Output

Frequency

P145

0.1 Hz

P142

P151

360 to 460

DC Link Volage

(line 110-127 V)

Regulation Level

[

430

]

1 V

325 to 410

(line 200-240 V)

[

380]1 V

The DC link voltage regulation

(

ramp

holding)

avoids

inverter disable due to overvoltage trips

(E01)

during

deceleration of loads with high inertia or short

deceleration times.

It acts in order to increase the deceleration time

(according to load

- inertia), thus avoiding the E01

activation.

CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

Figure 6.12

- Deceleration curve with DC Link voltage regulation

By this function an optimized deceleration time

(minimum) is achieved for the driven load.

This function is useful in applications with medium

inertia that require short deceleration times.

In case of overvoltage trip during the decelearation,

you must reduce graduall

the value of P151 or

increasethe time of the deceleration ramp (P101 and/

or P103).

The motor will not stop if the line is permanently with

overvoltage (U

> P151). In this case, reduce the line

voltage, or increase the value of P151.

If even with these settings the motor does not

decelerate within the required time, you will have the

alternative to increase P136;

E01 - Overvoltage

Hardwarelimit

CI Voltage

Ud (P004)

Time

Output

Frequency

(Motor

Speed)

Rated Ud

P151

Time

DC Link

Voltage

P156

0.3xI

nom

to1.3

nom

Motor Overload

[

1.2 x P295

]

Current

0.1 A

This function is used to protect the motor against

overload (I xt function -E05).

The motor overload current is the current level above

which the inverter will consider the motor operating

underoverload.Thehigher the difference between the

motorcurrent and the overload current, the sooner the

I x t function - E05 - will act.

Figure 6.13

- I x t function – Overload detection

Parameter P156 shall be set to a value 10 % to 20 %

higher than the motor rated current.

3.0

2.0

1.5

1.0

15 30 60 90

Time (s)

Motor Current (P003)

Overload Current

CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

Prevents motorstalling during an overload

Ifmotorload

increases its current will increase too

If the motor

current attempts to exceed the value set at

P169,

the

motor speed will be decreased by following the

decelerationrampuntil the currentbecomes lowerthan

P169. As soon as the overload condition disappears,

the motor speed is resumed.

P169

(2)

0.2 x I

nom

to2.0x I

nom

Maximum Output

[

1.5 x P295

]

Current

0.1 A

Figure 6.14

- Curves showing the operation of the current

limitation

Time

during

continuous

duty

Time

Motor Current

Decelerationramp (P101/P103)

during

deceleration

during

acceleration

Acceleration

ramp

(P100/P102)

Speed

P169

The "current limiting" function disabled when setting

P169 > 1.5 x P295.

decel.

through

ramp

accel.

through

ramp

decel.

through

ramp

accel.

through

ramp

Defines the inverter control mode.

P202

(1)

0 to 1

Type of Control

[

0 -

V/F linear ]

6.3.3 Configuration Parameters - P200 to P398

P20201

Type ofControl

Linear V/F Control (scalar)

Quadratic V/F Control (scalar)

Table 6.5

- P202 setting for each control type

As shown in table above, there are 2 V/F control

modes:

Linear V/F control: this control mode ensures a flux

in the motor air gap approximately constant from

around

3Hzup to the field weakening

(defin

ed by

the parameters P142 and P145).

Thus in this speed range, an approximately constant

torque capacity is obtained.

This control mode is

CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

Output Voltage

P136 = 0

P1420P145

Output

Frequency

a) linear V/F

recommended for belt conveyors, extruding

machines, etc.

Quadratic V/F control: in this controlmode the flux in

the motor air gap is proportional to the output

frequencyup to the field weakening point (defined at

P142 and P145). Thus the torque capacity is a

function of the quadratic speed.The main advantage

of this type of control is the energysaving capability

with variable torque loads, due to the reduction of

the motor losses (mainly due to motor iron losses

and magnetic losses).

Example of a application: centrifugal pumps, fans,

multimotor drivings.

Figure 6.15 a) b)

- V/F Control modes (scalar)

Output Voltage

P136 = 0

P1420P145

Output

Frequency

b) Quadratic V/F

CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

Programs all parameters to the standard factory

default, when P204 = 5.

P204

(1)

0 to 999

Loads

[0]

Factory

Setting

In the event of a fault trip, except for E09, E24, E31

and E41, theinverter can start an automatic reset after

the time given by P206 is elapsed.

If P206 2 Auto-Reset does not occur.

If after Auto-Reset the same fault is repeated three

times consecutively, the Auto-Reset function will be

disabled. A fault is considered consecutive if it

happens again within 30 seconds after theAuto-Reset.

Thusifa faultoccurrsfour times consecutively, this fault

remains indicated permanently (and inverterdisabled).

P206

0 to 255

Auto-Reset

[0]

Time

1 s

P203

(1)

0 to 1

Special Functions

[

0 - None

]

Selection

Selects or not the PID Regulator special function.

P203

Special Function

None1PID Regulator

Table 6.6

- P203 configuration to use or not the

PID regulator special function

For PID Regulator special function see detailed

description of the related parameters (P520 to P528).

When P203 is changed to 1, it is necessarytoprogram

one of the digital inputs P263 to P266 for 27

(DIX= manual/automatic).

NOTE!

The parameters P142 (max. output voltage),

P145 (field weakening frequency), P156 (motor

overload current),P169 (maximumoutput current)

are not changed.

It allows that the read-onlyparameter P002 indicates

the motor speed in any value, for instance, rpm.

The indication of P002is equalto the output frequency

value (P005) multiplied by the value of P208, i.e.,

P002 = P208 x P005.

Always when the value ofthe multiplication of P208 x

P005 is higher than 999, the displayed value remains

at 999.

P208

0.0 to 100

Reference Scale

[

1.0]Factor

0.01 (< 10.0)

0.1 (> 9.99)

P219

(1)

0.0 to 15.0

Switching

[

15.0]Frequency

0.1 Hz

Reduction

Point

Defines the point where there is automatic gradual

reductionof the switching frequency.

This improves considerably the measurement of the

output current at low frequencies, and consequently

improves the inverter performance.

In application where it is not possible to operate the

inverter at low frequencies, ex. 2.5 kHz (for instance,

due to acoustic noise), set P219 = 0.0.

CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

P221

(1)

0 to 7

Local

Refer

ence[0

- keys ]

Selection

P222

(1)

0 to 7

Remo

e Reference

[1- AI1 ]

Selection

Definesthefrequencyreferenceselection intheLocaland

Remote

mode.

P221/P222

01234 to 567

Reference Source

Keys and of the HMIs (P121)

Analog input AI1' (P234, P235 and P236)

Electronic potentiometer (EP)

HMI potentiometer (Onlyon Plus version)

Rerserved

Multispeed (P124 to P131)

Input Frequency

Table 6.7

- P221 programming (local mode) or P222

(remote mode) for speed reference selection

P230

(1)

0 to 1

Remote

[1- Terminals ]

Command

The direction of rotation is the only operation control

thatdepends on other parameter for operation - P231.

For more details, refer to Items 6.2.2, 6.2.3 and 6.2.4.

P229

(1)

0 to 1

Local Command

[0- Keys ]

Selection

Define the control sources for the inverter enabling /

disabling.

P229/P230

Control Source

HMI Keypad

Terminals (XC1)

Selection

Table 6.8

- P229 and P230 programming to origin selection of

inverter commands

AI1’is the value of the analog input AI1 when gainand

offset have been applied.

For factory default setting,the local reference is via

and

keys of the keypad and the remote

reference is via analog input AI1. On CFW-10 Plus

version, local reference via HMI potentiometer is the

factorydefault setting.

The reference value set by the and keys is

contained in parameter P121.

For more details about the Electronic Potentiometer

(EP) operation, refer to figure 6.19.

When option 6 (multispeed) is selected, set P263-

P264 and/or P265 and/or P266 to 7/8.

For more details, refer to items 6.2.2 and 6.2.4.

Program P263 or P264 or P265 or P266 in 26 when

option 7 (frequency input) is selected.

CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

P231

(1)

0 to 2

Forward/Reverse -

[2- Commands]

Local/Remote

Modes

Defines the direction of rotation.

P231012Direction of rotation

Always forward

Always reverse

Commands as defined in

P229 andP230

Table 6.9

- P231 programming to select rotation direction

Note that there is always a dead zone at thestarting of

the curve where the frequency reference remains at

thevalue of the minimum frequency (P133), even when

the input signal is changed. This dead zone is only

suppressed when P133 = 0.0.

The internal value AI1' that defines the frequency

referenceto be used bytheinverter,isgiven as percent

of the full scale reading and is obtained by using one

of the following equations (see P235):

Figure 6.17 a)

- Analog Input AI1 Signal x Frequency reference

P234

0.0 to 999

AnalogInput AI1

[

100]Gain

0.1 (< 100)

1 (> 99.9)

(Software

Version 2.0X)

The analog input AI1 defines the inverter frequency

reference as shown in the curve below.

P134

P133AI00...............

100 %0.................

10 V

(P235 = 0)

..............

20 mA

(P235 = 0)

4 mA

.........

20 mA

(P235 = 1)

Frequency Reference

P235001Signal

(0 to 10) V

(0 to 20) mA

(4 to 20) mA

Equation

AI1' =

AI1+OFFSET

. GAIN

10 100

AI1' =

AI1+OFFSET

. GAIN

20 100

AI1' =

AI1-4

OFFSET

. GAIN

16 100

(((

Table 6.10 a)

- Analog input signal AI1 (P235) definition

Where:

- AI1 is given in V or mA, according to the used signal

(see parameter P235);

- GAIN is defined by the parameter P234;

- OFFSET is defined by the parameter P236.

CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

This is shown in the block diagram below:

GAIN

P234

AI1'

OFFSET

(P236)

P235

AI1

Figure 6.18 a)

- Block diagram of the analog input A1

Following situation as example:AI1 is the voltageinput

(0-10 V - P235 = 0), AI1 = 5 V, P234 = 1.00 and

P236 = -70 %.Thus:

The motor will run in reverse direction of rotation as

defined by the commands (negative value) - if this is

possible (P231 = 2), with a module reference equal to

0.2 or20%of the maximum output frequency (P134).

I.e.,if P134 = 66.0 Hz, then the frequency reference is

equal to 13.2 Hz.

AI1'=5+(-70).1=-0.2=-20 %

10 100

[

P234

0.0 to 999

AnalogInput AI1

[

100]Gain

0.1 (< 100)

1 (> 99.9)

(Software

Version 2.2X)

The analog input AI1 defines the inverter frequency

reference as shown in the curve below.

Figure 6.17 b)

- Analog Input AI1 Signal x Frequency reference

P134

P133AI00...............

100 %0.................

10 V

(P235 = 0)

..............

20 mA

(P235 = 0)

4 mA

.........

20 mA

(P235 = 1)

Frequency Reference

CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

Note that there is always a dead zone at thestarting of

the curve where the frequency reference remains at

thevalue of the minimum frequency (P133), even when

the input signal is changed. This dead zone is only

suppressed when P133 = 0.0.

The internal value AI1' that defines the frequency

referenceto be used bytheinverter,isgiven as percent

of the full scale reading and is obtained by using one

of the following equations (see P235):

Where:

- AI1 is given in V or mA, according to the used signal

(see parameter P235);

- GAIN is defined by the parameter P234;

- OFFSET is defined by the parameter P236.

This is shown in the block diagram below:

Figure 6.18 b)

- Block diagram of the analog input A1

Table 6.10 b)

- Analog input signal AI1 (P235) definition

P235001Signal

0 to 10 V

0 to 20 mA

4 to 20 mA

Equation

AI1' =

AIx . GAIN

OFFSET10100

AI1' =

AIx . GAIN

OFFSET20100

AI1' =

(AIx - 4)

GAIN+OFFSET16100

(((

GAIN

P234

AI1'

P235

AI1

OFFSET (P236)

Following situation as example: AI1 is the voltage

input (0-10 V - P235 = 0), AI1 = 5 V, P234 = 1.00

and

P236 = -70 %.

Thus:

The motor will run in reverse direction of rotation as

defined by the commands (negative value) - if this is

possible (P231 = 2), with a module reference equal to

0.2 or20%of the maximum output frequency (P134).

I.e.,if P134 = 66.0 Hz, then the frequency reference is

equal to 13.2 Hz.

AI1'=5.1.00 +

(-70)

-20 %

10 100

[

CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

P235

(1)

0 to 1

AnalogInput

AI1[0]Signal

Defines the signal type of the analog input, as shown

in table below:

P236

-120 to +120

AnalogInput

AI1[0]Offset

1 %

See P234.

P23501

Signal Type

(0 to10) V or (0 to 20) mA

(4 to 20) mA

P248

0 to 200

AnalogInputs

[

200]Filter Time

1 ms

Constant

It configuresthetimeconstant of the analog inputs filter

between 0 (without filtering) and 200 ms.

Thus the analog input will have a response time equal

to three time constants. For instance, if the time

constant is 200 ms, and a stepis applied to the analog

input, the response will be stabilized after 600 ms.

P263

(1)

0 to 27

Digital Input DI1

[1- Not used (HMI)

Function

or General Enable

(Terminals)]

P264

(1)

0 to 27

Digital Input DI2

[5- FWD/REV ]

Function

P265

(1)

0 to 27

Digital Input DI3

[6- Local/Remote ]

Function

Check possible options on table below and details

about each function operation in Figure 6.19.

Table 6.11

- P235 setting according to signal type/excursion

P238

0.0 to 999

Input Gain

[ 100 ]

(HMI

0.1(< 100)

Potentiometer)

1(> 99.9)

See P234.

P240

-120 to +120

Input Offset

[ 0 ]

(HMI

1 %

Potentiometer)

See P234.

DI Parameter

DI1 (P263), DI2 (P264),

Function

DI3 (P265), DI4 (P266)

ot used

Not used (HMI) or

GeneralEnable(Terminals)

GeneralEnable

JOG3Start/Stop

FWD/REV

Local/Remote

Multispeed

Multispeed with Ramp 2

Table 6.12

- DI´s functions programming

CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

P266

(1)

0 to 27

Digital Input DI4

[4- Not used (HMI)

Function

or Start/Stop

(Terminals)]

Functions activated with 0 V at digital input.

NOTES!

Local/Remot

e=open/0V

at the digital input

respectively

.2)P263

to P266 = 1

(

not used or general enable

)

operates as follows

:-if the command source are the terminals, i.e.,

if P229 = 1 for the local mode or

P230

=1for

the remote mode

the digital input selected

operates as general enable;

- otherwise, no function is assigned to the digi-

tal input.

P263 to P266 = 2 (general enable):

- Regardless of the command source being the

terminals or the keys, P229 = 0 or 1, or

P230 = 0 or 1, the selected digital input works

as general enable.

The selection of P263 to P266 = 16 / 17, P263

to P266 = 18/19 and/or, P263 to P266 = 22/23

requires the programming of P221 and/or

P222 = 2.

5)The selection (P263 or P264) and/or P265 and/

or P266 = 7 / 8 (multispeed) requires the

programming of P221and/or P222 = 6.

Table 6.12

(cont.)

- DI´s functions programming

DI Parameter

DI1 (P263), DI2 (P264),

Function

DI3 (P265), DI4 (P266)

Forward run

Reverse Run

FWD with Ramp 2

Reverse with Ramp 2

Start13Stop14Activates Ramp 2

Increase EP

Decrease EP

Accelerated EP with Ramp 2

Decelerates EP with Ramp 2

No external fault

Error reset

Start / Accelerate EP

Decelerate EP / Stop

Stop24Security Switch

Frequency Input

Manual / Automatic (PID)

CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

a) GENERAL ENABLE

b) START/STOP

open

Output

frequency

(Motor

speed)

motor runs

freely

Time

0 V

Accel.

ramp

D I

Output frequency

(Motor speed)

Decel.

Ramp

Time

Accel.

ramp

open

D I

c) WIRE START/STOP

Time

open

DI2 - Stop

Time

Output

Frequency

(Motor)

speed)

DI1 - Start

open

When setting P263 to P266 = 26 it is necessary

to set P221 and/or P222 = 7.

P263 and P266 =27 selection requires P203 = 1

to be programmed.

8)If different accelerationanddeceleration times are

desired for a given operation condition (for

instance for a set of frequencies or for a direction

of rotation

),check if it pos sible to use the

multispeed function with Ramp 2 and FWD/REV

with Ramp 2.

Onlyone digitalinput can be programmed for each

function. If more than o ne input has been

programmed, programming errorwill be displayed

(E24).

Figure 6.19 a) to c)

- Details about the function of the digital inputs

0 V

CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

d) FORWARD RUN / REVERSE RUN

open

Time

open

DI1 - REV

DI1 -FWD

Output

frequency

(Motor speed)

CCW

open

Time

Output

frequency

(Motor

speed)

DI - FWD/

REVCWCCW

f) FWD / REV

g) RAMP 2

DI -

Decrease PE

Time

Output

frequency

(Motor

speed)

open

DI - Start/Stop

Minimum

Frequency

(P133)

Reset

DI3 -

Increase PE

open

Time

e) ELECTRONIC POTENTIOMETER (EP)

open

Time

P102

P100

DI - Start/Stop

DI - Ramp 2

Output

frequency

(Motor

speed)

P103

P101

Time

Figure 6.19 d) to f)

- Details about the function of the digital inputs

0 V

CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

Time

Output

frequency

(Motor

speed)

Start/Stop

JOG Frequency

(P122)

Decel.

Ramp

DI -JOG

General

Enable

open

Accel.

Ramp

h) JOG

Time

open

Time

Output frequency

(Motor speed)

DI - No external

fault

i) NO EXTERNAL FAULT

motor runs

freely

j) ERROR RESET

Fault

Time

Ready

Reset

DI - Reset

open

Inverter

status

(*)

(*) The condition that generates the fault remains

Figure 6.19 h) to j)

- Details about the function of the digital inputs

0 V

CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

Output

Frequency

(MotorSpeed)

DI -Accelerate

/ Start

DI - Decelerate /

Stop

Open

Minimum

Frequency

(P133)

Maximum

Frequency

(P134)

Minimum

Frequency

(P133)

Time

k) ELETRONIC POTENTIOMETER (EP)

(START/ACCELERATE) - (DECELERATE /STOP)

m) SECURITYKEY

Open

Time

Output

Frequency

(MotorSpeed)

Deceleration

Ramp

l) STOP

Time

TimeDIOpen

Output

Frequency

(MotorSpeed)

Deceleration

Ramp

n) FREQUENCY INPUT

Frequency

Signal

Time

Frequency Signal

(Digital Input)

P271

Gain

(0.0 to 999 %)

F* = Frequency

Reference

Figure 6.19 k) to n)

- Details about the operation of the relay input functions

Digital input signal frequency: 0.5 to 300 Hz.

0 V

CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Description / Notes

P277

(1)

0 to 7

RelayOutput RL1

[7- No fault ]

Function

Table below shows the available options.

Output/Parameter

Function

Fs > Fx

Fe > Fx

Fs = Fe

Is > Ix

Not used

Run (inverter enabled)

No fault

P277

(RL1)0123

4 and 6

P271

0.0 to 999 %

FrequencyInput

[

200]Gain

0.1(< 100)

1(> 99.9)

Defines the frequency input gain, according to the

followingequation:

Frequency Reference =

P271

x Frequency Signal

100

(

DI - Frequency

Signal

(Digital Input)

GAIN

F* = Frequency

Reference

P271

a) Fs > Fx

Fx (P288)

Time

OFF

Relay

d) Is > Ix

Ix (P290)

Time

OFF

Relay

c) Fs = Fe

Time

OFF

RelayONFe

Fx (P288)

Time

OFF

Relay

b) Fe > Fx

Table 6.13

- Relay output functions

Figure 6.20 a) to d)

- Details about the operation of the relay output fucntions

Digital input signal frequency: 0.5 to 300 Hz.

CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

Figure 6.20 e) f)

- Details about the operation of the relay output fucntions

e) Run

Stopped motor or

running byinertia

Time

OFF

RelayONMotorRunning

f) No Fault

Time

OFF

Relay

Fault State (Exy)

Ready/Run State

Range

[Factory Setting]

Parameter

Unit

Description / Notes

When the definition in thefunction name is true, the di-

gital output will be activated, i.e., the relay coil is

energized.

When the option 'Not used'has been programmed, the

relay output(s) will be disabled, i.e., the coil is not

energized.

Definitions of the used symbols in thefunctions:

Fs = P005 - output frequency (motor)

Fe=Reference frequency

(

ramp input frequency

)

Fx = P288 -Fx frequency

Is = P003 - output current (motor)

Ix = P290 -Ix current

P288

0.0 to P134

Frequency Fx

[

3.0 Hz

]

0.1 Hz (< 100 Hz);

1 Hz (> 99.9 Hz)

P290

0 to 1.5 x P295

Current Ix

[

1.0 x P295

]

0.1 A

Used in the relay output functions Fs > Fx, Fe > Fx e

Is > Ix (see P277).

P295

1.6 to 10.0

Inverter Rated

[ According to

Current

Inverter Rated

nom

)

Current]

P295

1.6

2.6

4.0

7.3

10.0

15.2

InverterRated

Current (I

nom

)

1.6 A

2.6 A

4.0 A

7.3 A

10.0 A

15.2 A

Table 6.14

- Inverter rated current definition

CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Unit

Description / Notes

P297

(1)

2.5 to 15.0

Switching

[

5 kHz

]

Frequency

0.1 kHz

For the 15.2 A

model the factory

adjustment is

[

2.5 kHz

]

Defines the switching frequency of the IGBTs in the

inveter.

The switching frequency is a comprimise between the

motor acoustic noise level and the inverters

IGBTs

losses.Higher switchingfrequencies cause lower mo-

tor acoustic noise level, but increase the

IGBTs

losses

increasingthe drivecomponents temperature and thus

reducing their useful life.

The predominant frequency on the motor is twice the

switching frequency setat P297.

Thus, P297 = 5 kHz results in an audible motor noise

corresponding to 10 kHz. This is dueto the used PWM

technique .

Thereduction of theswitching frequencyalsocontributes

to the reduction of instability and ressonance that may

occur in certain applicationconditions,as well asreduces

theemission of electromagnetic energy by theinverter.

Thereduction of theswitching frequenciesalso reduces

the leakage currents to ground.

Use currents according to table below:

P300

0.0 to 15.0

DC Braking

[

0.0]Time

0.1 s

P301

0.0 to 15.0

DC Braking

[

1.0]Start Frequency

0.1 Hz

P302

0.0 to 100

Braking Torque

[

50.0]0.1 %

The DC braking feature provides a motor fast stop via

DC current injection.

The applied DC braking current, that is proportional to

the braking torque, is set at

P302.The figures below show the DC branking operation at

thetwo possible conditions: rampdisabling and general

disabling.

Table 6.15 -

Current values for values of P297

Inverter

Model / P297

2.5

kHz

2.5 kHz a

5.0 kHz

5.1 kHz a

10.0 kHz

10.1 kHz a

15.0 kHz

CFW100016

1.6 A

CFW100026

2.6 A

2.1 A

CFW100040

4.0 A

3.4 A

CFW100073

7.3 A

6.8 A

6.3 A

CFW100100

10.0 A

9.5A9.0 A

CFW100152

15.2 A

14.0 A

12.0 A

10.0 A

CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Unit

Description / Notes

Before DC braking starts, there is a "Dead Time" (mo-

torruns freely)required for the motor demagnetization.

This time is function of the motor speed at which the

DC braking occurs (output frequency).

During the DC braking the LED display flashes

If the inverter is enabled during the braking process,

this process will be aborted and motor operates

normally

DC braking can continue its braking process even after

the motor has stopped. Pay special attention to the

dimensioning of the motorthermalprotection for cyclic

braking of short times.

In applications where the motor current is lower than

therated inverter current, and where the braking torque

is not enough for the brakingcondition, pleasecontact

WEG to optimize the settings.

Figure 6.21

- DC braking after ramp disable

Figure6.22-DC braking after general disable

P301

P300

DEAD

TIME

open

Time

DI - Start/Stop

0 V

Outpuit

frequency

(Motor

speed)

CURRENT

INJECTION

P300

open

Time

DEAD

TIME

IDC

CURRENT

INJECTION

DI- General

Enable

Outpuit

frequency

(Motor

speed)

0 V

CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

6.3.4

Special Functions Parameters – P500 to P599

6.3.4.1

Introduction

Other application examples: level control, temperature,dosing, etc.

The CFW -10 isfitted with PID regulator function that can be used

for clo sed loop process control. T his function works as a

proportional, integral and derivativeregulator which superimposes

the normal inverter speed control.

The speedwill be changed in orderto maintain the processvariable

(the one that want to be controlled – for example: water level of a

reservoir) at the desired value, set at the reference (set point).

For instance,a motor connected to apump and driven by aninver-

ter makes a fluid circulate into the piping. The inverter itself can

make the flow control into the piping by means of the PID regulator.

In this case, for example, the set point (flow) could be given by the

input (HMI Potentiometer) or through P525 (digital set point) and

the flow feedback signal would come to the analog AI1 input.

Other application examples: level control, temperature,dosing, etc.

6.3.4.2 Description

Figure 6.23 shows a schematic representation of PID regulator

function.

The feedback signal must come in the analog input AI1.

The set pointistheprocess variable value which desiresto operate.

Thisvalue is entered as percentage,anditisdefinedbythe following

equation:

Setpoint (%) =

setpoint (UP)

x P234

full scale of used sensor (UP)

Where both set point and full scale of the used sensor are given by

the process unit (i.e., °C, bar, etc.).

Example: A pressure transducer (sensor) with 4 - 20 mA output and

25 bar full scale (i.e., 4 mA = 0 bar and 20 mA = 25 bar) and

P234 = 200. If 10 bar is desired to control, the following set point

should be entered:

Setpoint (%) =

x 200 = 80 %

The set point can be defined via:

- Keypad: digital set point, P525 parameter.

- Input (HMI potentiometer) (only available in the CFW-10 Plus):

the percentage value is calculated based on P238 and P240

(see description of these parameters).

CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

The P040 parameter indicates the pro cess variable va lue

(feedback) in the selected scale at P528, which isset according to

the following equation:

P528 =

full scale of used sensor

x 100

P234

Example: Consider the previous example data (pressure sensor of

0 - 25

bar andP234= 200). P528mustbe set to (25/200) x 100 = 12.5.

CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

Set point

Definition

(processvariable

reference)

HMI potentiometer

(Plus version)

P240

(Offset)

Gain

P525

3-HMI

potentiometer

0-Key

P221 (Local) or

P222 (Remote)

Set point

PID (Key)

Set

point

PID Regulator

PID Ramp

P526

Process

Variable Filter

P528

Process Variable

Scale Filter

P235

AI1

Signal

AI1

P236

(AI1 Offset)

AI1 Gain

P238

P234

Feedback

(processvariable measurement)

P522

Differential

Regulator

P520,P521

PI Regulator

(Proportional Integral)

P134

P133

1-Reverse0-Direct

PID Regulator

Type of Action

DIx

(P263 to P266 = 27)

F* (See figure 6.1)

P527

Manual

(closed DI)

Frequency

Reference

(Speed)

Automatic

(opened DI)

Enable

Figure 6.23

- PID regulator function block diagram

0.2 s

Fe(Se

efigur

6.2)

Value

Parameter

NOTE!

In case of none digital input has been selected for manual/automatic

function, the PID alwayswill work on the automatic condition.

CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

NOTE!

When PID (P203 = 1) function is enabled:

Program one of the digital inputs DIX(P263 to P266 = 27). In this

manner, withclosedDIX it operates in manualmode(withoutclosing

the loop control – feedback) and opening the DIX the PID regulator

startsto operate (closed loop control –automatic mode). If there is

no digital input (DIx) selected for manual/automatic function (P263

to P266 = 27), the inverter operation always will be in automatic

mode.

If P221 or P222 is equal to 1, 2, 4, 5, 6 or 7 there will be an E24

indication.

Set P221 and P222 equal to 0 or 3 as need.

In manual mode the frequencyreference is given by F* according

to figure 6.1.

When changed from manual to automatic, P525 = P040 is

automatically set if P536 = 0 (at the moment immediately before

the commutation).In thismanner, if thesetpointis definedby P525

(P221 or P222 = 0) and changed from manual to automatic,

P525 = P040 is automatically set, since P536 parameter is active

(P536= 0). In this case, the commutation from manualto automatic

is smooth (there is no abrupt speed variation).

The following figure 6.24 shows an application example of an in-

verter controlling a process in closedloop (PID regulator).

6.3.4.3

Startup Guide

Find below a start-up procedure for the PID regulator:

Initial Definitions

Process - TodefinethePIDtype of action thatthe process requires:

direct or reverse. The control actionmustbe direct(P527 = 0)when

it is required to increase the motor speed and so also increment

the process variable. Otherwise select reverse (P527 = 1).

Examples:

a) Direct: Pump driven by an inverter and filling a reservoir where the

PID

regulates the reservoir level. To increase the reservoir level

(process

variable) the flow must be increased and consequently

also the

motor speed must be increased.

b) Reverse: Fan drivenby an inverter to cool a cooling tower, with the

PID controlling the tower temperature.

When it is required to increase the temperature(process variable),

the cooling must be decreased by reducing the motor speed.

2) Feedback (process variable measurement):

It is always via analog input AI1.

Transducer (sensor) to be used for the feedback of the control

variable: it is recommended to use a full scale sensor with

minimum 1.1 times higher than the largestvalue of the process

variable that shall be controlled. Example: If a pressurecontrol

at 20 bar is desired, select a sensor with a control capacity of at

least 22 bar

.92CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

Signal type: set P235 according to transducer signal (4-20 mA,

0-20 mA or 0-10 V).

Set P234 according to the variation range of the used feedback signal

(for more details see parameters descriptions P234 to P240).

Example: suppose the following application:

Full scale of the transducer (maximum value at thetransducer

output) = 25 bar (FS = 25);

Operation range (range of interest) = 0 to 15 bar (FO = 15).

Considering a safety margin of 10 %, the measuring range of the

process variable must be set to: 0 to 16.5 bar.

Thus: FM = 1.1 x FS = 16.5.

In this manner, the P234 parameter must be set to:

P234 =

x 100 =

152

FM 16.5

As the operation range starts at zero, P236 = 0.

Thus, a set point of 100 % represents 16.5 bar, i.e., the operation

range, in percentage is: 0 to 90.9 %.

NOTE!

In most of the cases it is not necessary to set the gain and the offset

(P234 = 100 and P236 = 0.0). Thus, the percentage value of the set

pointis equivalent to the percentage value of the full scale used sensor.

However, ifthemaximum resolutionof the analoginput AI1(feedback)

is desired, set P234 per previous explanation.

Setting of the display indication to the process variable measuring

unit (P040): set P528 according to the full scale of the used transducer

(sensor) and defined P234 (see the following description of parameter

P528)

3) Reference (set point):

Local/remote mode.

Reference source: Set P221 or P222 according to last definition.

4) Speed Limits: Set P133 and P134 according to the application.

Start Up

1) Manual Operation (closed DI):

Display indication (P040): check indication based on external

measurement and on the feedback signal (transducer) at AI1.

Vary the frequency reference (F*) until the desired value of the

process variable is reached.

Only then switch to the automatic mode(inverter willset automatically

P525 = P040), if P536 equal to zero.

CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

2)Automatic Operation: open the DI and make the dynamic setting of

the PID regulator, i.e., set the proportional gain (P520), integral

gain (P521) and differential gain (P522).

NOTE!

The inverter setting must be correct in order to obtain a good

performance

of the PID regulator. Ensure the following settings:

orque boosts (P136 and P137) and slip compensation (P138) in

the

V/F mode control (P202 = 0 or 1);

cceleration and deceleration ramps (P100 to P103);

urrent limitation (P169).

Inverter parameterization:

P203 = 1

P238 = 100

P221 = 0 or 3

P240 = 0

P222 = 0 or 3

P265 = 27

P229 = 1

P525 = 0

P234 = 100

P526 = 0.1

P235 = 1

P527 = 0

P236 = 000

P528 = 25

CFW-10

P525

Content

The set point can be

changed through key

s or

potentiometer according to

P221/P222

L/L1 N/I2 U V W PE

Line

123 456

7 8910

1112

DI1 Gen. enable

DI3-Manual/Auto

DI4-Run/Stop

AI1 - Feedback

Pressure

Transducer

4-20 mA

0-25 bar

Process

Figure 6.24

- Application example of an inverter with PID regulator

Input via terminals 6 and 7

CHAPTER 6 - DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Unit

Description / Notes

P520

0.0 to 999 %

PID Proportinal

[

100

]

Gain

0.1(< 100)

1 (> 99.9)

P521

0.0 to 999 %

PID Integral

[

100]Gain

0.1(< 100)

1 (> 99.9)

P522

0.0 to 999 %

PID Differential

[0]

Gain

0.1(< 100)

1 (> 99.9)

The integral gain can be defined as being the time

requiredto vary the PI regulator output from 0 to P134,

That is given, in seconds, by the equation below:

t =

1600

P521.P525

For the followingconditions:

P040 = P520 = 0;

Dix in automatic position.

P525

0.0 to 100.0 %

PID Regulator

[

0.0]Set point

0.1 %

(Via Keys)

Provides the set point (reference) of the process via

keys and for PID regulator since P221 = 0

(local) or P222 = 0 (remote) and it has been set to

automatic mode. If it has been set to manual mode

the keys reference is provided by P121

If P120 = 1 (active backup), the value of P525 is

maintained atthe last set value (backup), even when

the inverter is disabled or not energized.

P526

0.0 to 10.0 s

Process Varible

[

0.1 s]Filter

0.1

Sets the time constant of the process variable filter.

It is useful for noise filtering at the analog input AI1

(feedback of the process variable).

P527

0 to 1

Action Type of

[0]

PID Regulator

Defines the action type of the PID control.

Select according to the table below:

Increase

For this the

motor speed

must

Process

variable

requirement

Increase

Decrease

P527

to be

used

1(Reverse)

0 (Direct)

P52701

Action Type

Direct

Reverse

Table 6.16

- PID action type configuration

Table 6.17

- Options operation description for P527

CHAPTER 6 -

DETAILED PARAMETER DESCRIPTION

Range

[Factory Setting]

Parameter

Unit

Description / Notes

P528

0.0 to 999

Process

[ 100 ]

Variable Scale

0.1(< 100)

Factor

1 (> 99.9)

Defines the process variables scale. It makes the

conversion betweenpercentage value (internally used

by the inverter) and the process variable unit

P528 defines how the process variable at P040 will

be showed:P040 = value % x P528.

Set P528 in:

P528 = full scale of used sensor (FM)

x 100

P234

P536

0 to 1

Automatic

[0]

Setting of P525

Allows the user to enable/disable a copy of P040

(p ro cess vari able) in P525, whe n there is a

commutation of PID operation mode from manual to

automatic

P53601

Function

Active (copies the value of P040 in P525)

Inactive(doesnot copies thevalueofP040 in P525)

Table 6.18

- P536 Configuration

CHAPTER 7

DIAGNOSTICSANDTROUBLESHOOTING

This chapter assists the user to identify and correct possible faults

that can occur during the CFW-10 operation. Also instructions about

required periodical inspections and cleaning procedures are also

provided.

When a fault is detected, the inverter is disabled and the fault code is

displayed on the readout in E

form, where

is the actual fault

code.

To restart the inverterafter a fault has occurred, the inverter must be

reset. The reset can be made as follows:

disconnect and reapply the AC power (power-on reset);

press key (manual reset);

automatic reset through P206 (auto-reset);

via digital input: DI1 to DI4 (P263 to P266 = 21).

The table below defines each fault code, explains how to reset the

fault and shows the possible causes for each fault code.

7.1

FAULTS AND

POSSIBLE

CAUSES

FAULT

RESET

(1)

POSSIBLE CAUSES

E00

Power-on

Short-circuit between two motor phases.

Output

Manual (key )

If this fauklt occurs during power-up, there may be short-

Overcurrent

Auto-Reset

circuit between

ground and one of more output phases.

(betweenphases)

Inertia of the load too high, or acceleration ramp too short.

P169 set too high.

Undue set of P136 and/or P137.

IGBT transistor module is short-circuited.

E01

Power supply voltage too high, generating in the DC link

DC Link

a voltage higher thanthe allowed value:

Overvoltage

Ud > 410 V - Models 200-240 V

Ud > 460 V - Models 110-127 V

Load inertia too high and acceleration ramp is too short

Setting of P151 too high.

E02

Power supply voltage too low, causing a DC link

DC Link

voltage higher than the allowed value (read the value

Undervoltage

at Parameter P004):

(Ud)

Ud < 200 V - Modelos 200-240 V

Ud < 250 V - Modelos 110-127 V

CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING

Note:

(1)

In case of E04 Fault due to inverter overtemperature, allow the

inverter to cool down before trying to reset it.

NOTE!

The faults act as follows:

E00 to E06: switches off the relay that has been programmed to

“no fault”, disables the PWM pulses, displays the fault code onthe

display. Some data are saved on the

EEPROM

memory

keypad

refer

ence and EP (electronic potentiometer) (when the function

“backup of the references

”atP120

hasbeenenabled

theoccurred

fault number

the status of the integrator of the I x t function

(overcurrent).

E24: Indicates the fault code on the LED display.

E08, E09, E31

and

E41:

do not allow inverter operation (it is not

possible to enable the inverter); the fault code is indicated on the

LED display.

FAULT

RESET

(1)

POSSIBLE CAUSES

E04

Power-on

Ambient temperature too high (> 50 ºC), (> 40 °C for the

Inverter

Manual (key )

15.2Amodel) and/or output current too high.

Overtemperature

Auto-reset

Blocked or defective fan.

NOTE

Theheat sink overtemperatureprotection(E04)isactivated

when the heat sink temperature (P008) reaches 103 ºC

or 133 ºC for the 15.2 A model.

E05

P156 set too low for the motor that is being used.

Overload

Motor is under an actual overload condition.

at output

I x t Function

E06

Wiring at DI1 to DI4 inputs is open [not connected to

External Error

GND (pin 5 of the XC1 control connector)].

(digital input progra

forext.fault is open

)

E08

Electrical noise.

CPU Error

E09

Contact WEG

Memory with corrupted values.

Program Memory

(refer to section 7.3)

Error (Checksum)

E24

It is automatically reset

Incompatible parameters were programmed

Programming

when the incompatible

Refer to table 5.1.

error

parameters are changed

E31

Contact WEG

Inverter control circuitis defective.

Keypad (HMI)

Servicing

Electrical noise in the installation (electromagnetic

Connection Fault

(Refer to

section

7.3)

interference).

E41

Contact WEG Servicing

Inverter power circuit is defective.

Self- Diagnosis

(refer to section 7.3)

Fault

CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING

7.2

TROUBLESHOOTING

PROBLEM

POINT TO BE

CORRECTIVE ACTION

CHECKED

Motor does

Incorrectwiring

1.Check the power and the control connections. For example,

not run

the digital inputs DIx programmedfor Start/Stop or General Enable

or No External Fault must be connected to GND (pin 5 of the

control connector XC1).

Analogreference

1.Check if the external signal is properly connected.

(if used)

2.Check the status of the speed potentiometer (if used).

Incorrect programming

1.Check if the parameters are properly programmed for the

application.

Fault1.Check if the inverter has not been disabled due to detected fault

condition (refer to table above).

Motor stall

Reduce the motor load.

Increase P169 or P136/P137.

Motor speed

Loose connections

1.Disable the inverter, switch OFF the power supply and tighten all

oscillates

connections.

Defective speed

1.Replace the defective speed potentiometer.

potentiometer

aria

tion of theexternal

1.Identify the cause of the variation.

analogreference

Motor speed

Programming error

1.Check if the contents of P133 (minimum frequency)

too high or

(referencelimits)

and P134 (maximum frequency) are according to the motor

too low

and the application.

Signal of the

1.Check the control signal level of the reference.

reference control

2.Check the programming (gains and offset) at P234 to P236.

Motor nameplate

1.Check if the used motor meets the application requirements.

data.

Display OFF

Power supply

1.The power supply must be within the following ranges:

200-240 V models:

- Min: 170 V

- Max: 264 V

110-127 V models:

- Min: 93 V

- Max: 140 V

CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING

NOTE!

When contacting WEG for services, please have the following data

on hand:

Invertermodel;

Serial number, manufacturing date and hardware revision, as

indicated on the inverter nameplate (refer to section 2.4);

Software version (refer to section 2.2);

Information about the application and inverter programming.

For further clarification,training orservice,please, contactourService

Department:

7.3

CONTACTING WEG

7.4

PREVENTIVE

MAINTENANCE

DANGER!

Always disconnect the power supply voltage before touching any

componentof the inverter.

Even after switching OFF the inverter, high voltages may be present.

Wait 10 minutes to allow complete dischargeof the power capacitors.

Always connect the equipment frame to a suitable ground (PE) point.

ATTENTION!

Electronic boards have components sensitive to electrostatic

discharges.

Never touch the components or connectors directly. If this is

unavoidable, first touch the metallic frame or use a suitable ground

strap.

Never apply a high voltage test on the inverter!

If this is necessary, contactWEG.

To avoid operation problems caused by harsh ambient conditions,

suchashightemperature, moisture, dirt,vibration or premature ageing

of the components, periodic in spections of the inverter and

installations are recommended.

100

CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING

Table 7.1

- Periodic inspection after start-up

7.4.1

Cleaning

Instructions

When required to clean the inverter, flow the instructions below:

a) Cooling System:

Remove AC powerfrom the inverter and wait 10 minutes.

Remove all dust from ventilation openings by using a plastic brush

or a soft cloth.

Remove dust accumulatedon the heatsink fins and from the blower

blades with compressed air.

b) Electronic Boards:

Remove AC powerfrom the inverter and wait 10 minutes.

Disconnect the inverter cables, ensuring that they are marked

carefully to facilitate later reconnection.

Remove all dust from the printed circuit boards by using an anti-

static soft brush and/or remove it with an ionized compressed air

gun; (for example: Charges Burtes Ion Gun (non nuclear) Ref.

A6030-6 DESCO).

(1)

It is recommended to change the fans after 40.000 operation hours.

COMPONENTS

PROBLEMS

CORRECTIVE ACTIONS

Terminal blocks

Loose screws

Tighten them

Loose connectors

Printed circuit boards

Dust, oil or moisture accumulation

Clean them and/or replace them

Smell

Replace them

Fans

(1)

/ Cooling System

Dirty fan

Cleanfan

Unusual acoustic noise

Change fan

Stopped fan

Unusual vibration

WEG Electric CFW10 User Guide

Specifications and Main Features

Frequently Asked Questions

User Manual

CONTENTS

QUICK PARAMETER REFERENCE, FAULTAND STATUS MESSAGES

I. Parameters

II. Fault Messages

III.Other Messages

SAFETYNOTICES

GENERALINFORMATION

CFW-10 IDENTIFICATION

INSTALLATIONAND CONNECTION

Environment

ELECTRICAL INSTALLATION

Power Connections

Installation

Characteristics of the EMC Filters

KEYPAD(HMI) OPERATION

START-UP

START-UP

SYMBOLS

INTRODUCTION

DETAILED PARAMETER DESCRIPTION

Commands

6.3.1 Access and Read Only Parameters - P000 to P099

6.3.2 Regulation Parameters - P100 to P199

6.3.3 Configuration Parameters - P200 to P398

Special Functions Parameters – P500 to P599

Introduction

6.3.4.2 Description

Startup Guide

DIAGNOSTICSANDTROUBLESHOOTING

TROUBLESHOOTING

CONTACTING WEG