WEG CFW300 V1.3X Programming Manual

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Motors I Automation I Energy I Transmission & Distribution I Coatings

Frequency Inverter

CFW300 V1.3X

Programming Manual

Series: CFW300

Language: English

Document: 10003572354 / 02

Software Version: 1.3X

Publication Date: 03/2018

Summary of Reviews

The information below describes the revisions made to this manual.

Ver sion Review Description

V1.1X R00 First edition

General review

V1.2 X R01

V1.3X

R02

Version update Addition of new parameter: P841 Change of parameters: P402 and P840

General review Version update Addition of new parameters: P080, P081, P082, P580, P582

Contents

QUICK REFERENCE OF PARAMETERS, ALARMS AND FAULTS ......... 0-1

1 SAFETY INSTRUCTIONS ....................................................................... 1-1

1.1 SAFETY WARNINGS IN THIS MANUAL ........................................................................................1-1

1.2 SAFETY WARNINGS IN THE PRODUCT .......................................................................................1-1

1.3 PRELIMINARY RECOMMENDATIONS .......................................................................................... 1-1

2 GENERAL INFORMATION ......................................................................2-1

2.1 ABOUT THE MANUAL ....................................................................................................................2-1

2.2 TERMINOLOGY AND DEFINITIONS..............................................................................................2-1

2.2.1 Terms and Definitions Used ................................................................................................2-1

2.2.2 Numerical Representation ................................................................................................. 2-2

3 ABOUT THE CFW300 .............................................................................3 -1

4 HMI AND BASIC PROGRAMMING ........................................................ 4-1

4.1 USE OF THE HMI TO OPERATE THE INVERTER ........................................................................ 4-1

4.2 INDICATIONS ON THE HMI DISPLAY .......................................................................................... 4 -1

4.3 OPERATING MODES OF THE HMI ............................................................................................... 4 -1

5 PROGRAMMING BASIC INSTRUCTIONS .............................................5 -1

5.1 ACCESS AND INDICATIONS OF HMI ........................................................................................... 5 -1

5.2 BACKUP PARAMETERS ............................................................................................................... 5-4

5.3 SITUATIONS FOR CONFIG STATUS ............................................................................................. 5-5

5.4 ENGINEERING UNITS FOR SOFTPLC ........................................................................................ 5-6

6 IDENTIFICATION OF THE INVERTER MODEL AND ACCESSORIES ..6-1

6.1 INVERTER DATA ............................................................................................................................ 6-1

7 LOGICAL COMMAND AND FREQUENCY REFERENCE ..................... 7-1

7.1 SELECTION FOR LOGICAL COMMAND AND FREQUENCY REFERENCE ...............................7-1

7.2 FREQUENCY REFERENCE .......................................................................................................... 7- 6

7.2.1 Limits for Frequency Reference .........................................................................................7-7

7.2.2 Speed Reference Backup .................................................................................................... 7-7

7.2.3 Parameters for Frequency Reference .............................................................................. 7- 8

7.2.4 Reference via Electronic Potentiometer ....................................................................... 7-10

7.2.5 Frequency Input FI ........................................................................................................... 7-11

7.2.6 "13-Bit Speed" Reference .................................................................................................7-11

7.3 CONTROL WORD AND INVERTER STATUS ............................................................................... 7-11

7.3.1 Control via HMI Inputs .....................................................................................................7-13

7.3.2 Control via Digital Inputs ................................................................................................ 7-13

8 AVAILABLE MOTOR CONTROL TYPES ................................................8 -1

9 V/f SCALAR CONTROL ..........................................................................9-1

9.1 PARAMETERIZATION OF THE V/f SCALAR CONTROL ............................................................. 9-3

9.2 START-UP IN V/f MODE ................................................................................................................ 9-7

9.3 ENERGY SAVING .......................................................................................................................... 9-7

10 V V W VECTOR CONTROL ................................................................. 10-1

10.1 VVW VECTOR CONTROL PARAMETERIZATION .................................................................... 10-3

10.2 START-UP IN VV W MODE ........................................................................................................ 10-6

Contents

11 FUNCTIONS COMMON TO ALL THE CONTROL MODES ............... 11-1

11.1 R AMPS ......................................................................................................................................... 11-1

11.2 DC LINK VOLTAGE AND OUTPUT CURRENT LIMITATION .....................................................11-3

11.2.1 DC Link Voltage Limitation by "Ramp Hold" P150 = 0 or 2 ..........................................11- 3

11.2.2 DC Link Voltage Limitation by "Accelerate Ramp" P150 = 1 or 3 ...............................11-3

11.2.3 Output Current Limitation by "Ramp Hold" P150 = 2 or 3 ...........................................11- 5

11.2.4 Current Limitation Type "Decelerate Ramp" P150 = 0 or 1 .........................................11- 6

11.3 FLYING START / RIDE-THROUGH ............................................................................................. 11-7

11.3.1 Flying Start Function ........................................................................................................11-7

11.3.2 Ride-Through Function ....................................................................................................11- 8

11.4 DC BRAKING ...............................................................................................................................11- 8

11.5 SKIP FREQUENCY .................................................................................................................... 11-10

11.6 FIRE MODE ............................................................................................................................... 11-11

12 DIGITAL AND ANALOG INPUTS AND OUTPUTS ............................. 12-1

12.1 ANALOG INPUTS ........................................................................................................................12-1

12.2 NTC SENSOR INPUT ................................................................................................................. 12-5

12.3 ANALOG OUTPUT ...................................................................................................................... 12- 6

12.4 FREQUENCY INPUT .................................................................................................................. 12-9

12.5 DIGITAL INPUTS ....................................................................................................................... 12-11

12.6 INPUT FOR INFRARED RECEIVER ....................................................................................... 12-20

12.7 DIGITAL OUTPUTS................................................................................................................... 12-20

13 DYNAMIC BRAKING ........................................................................... 13 -1

14 FAULTS AND ALARMS ....................................................................... 14 -1

14.1 MOTOR OVERLOAD PROTECTION (F072 AND A046) .............................................................14-1

14.2 IGBTS OVERLOAD PROTECTION (F051 AND A050) .............................................................. 14 - 3

14.3 MOTOR OVERTEMPERATURE PROTECTION (F078) ............................................................. 14 -3

14.4 OVERCURRENT PROTECTION (F070) ..................................................................................... 14 -4

14.5 LINK VOLTAGE SUPERVISION (F021 AND F022) .................................................................... 14- 4

14.6 V V W CONTROL MODE SELF-TUNING FAULT (F033)........................................................... 14-4

14.7 REMOTE HMI COMMUNICATION FAULT ALARM (A700) ...................................................... 14- 4

14.8 REMOTE HMI COMMUNICATION ERROR FAULT (F701) ....................................................... 14-5

14.9 AUTO-DIAGNOSIS FAULT (F084) ............................................................................................. 14-5

14.10 FAULT IN THE CPU (F080) ....................................................................................................... 14 -5

14.11 SAVE USER FUNCTION FAULT (F081) .................................................................................... 14 - 5

14.12 COPY FUNCTION FAULT (F082) ............................................................................................. 14- 5

14.13 EXTERNAL ALARM (A090) ...................................................................................................... 14 - 5

14.14 EXTERNAL FAULT (F091) ......................................................................................................... 14 - 5

14.15 FAULT HISTORY ....................................................................................................................... 14-6

14.16 FAULT CONTROL ......................................................................................................................14 -7

15 READING PARAMETERS ................................................................... 15 -1

16 COMMUNICATION .............................................................................. 16-1

16.1 SERIAL USB, BLUETOOTH, RS-232 and RS-485 INTERFACE...............................................16 -1

16.2 CAN - CANOPEN / DEVICENET INTERFACE .......................................................................... 16 -2

16.3 PROFIBUS DP INTERFACE ....................................................................................................... 16-3

16.4 COMMANDS AND COMMUNICATION STATUS ...................................................................... 16-4

Contents

17 SOFTPLC ............................................................................................. 17-1

18 APPLICATIONS ...................................................................................18 -1

18.1 INTRODUCTION .........................................................................................................................18 -1

18.2 PID CONTROLLER .....................................................................................................................18-1

18.2.1 Start-Up ........................................................................................................................... 18-3

18.2.2 Academic PID Controller ............................................................................................... 18-5

18.2.3 Parameters ....................................................................................................................... 18-6

18.2.3.1 Sleep Mode ..........................................................................................................18 -17

Contents

Quick Reference of Parameters, Alarms and Faults

QUICK REFERENCE OF PARAMETERS, ALARMS AND FAULTS

Param. Description Adjustable Range Factory Setting Prop. Page

P000 Access to Parameters 0 to 9999 1 5-1

P001 Speed Reference 0 to 9999 ro 15-1

P002 Output Speed (Motor) 0 to 9999 ro 15-1

P003 Motor Current 0.0 to 40.0 A ro 15-1

P004 DC Link Voltage (Ud) 0 to 524 V ro 15-1

P005 Output Frequency (Motor) 0.0 to 400.0 Hz ro 15-1

P006 Inverter Status 0 = Ready

P007 Output Voltage 0 to 240 V ro 15-2

P009 Motor Torque -200.0 to 200.0 % ro, VVW 15- 3

P011 Output Cos

P012 DI8 to DI1 Status 0 to FF (hexa)

P013 DO4 to DO1 Status 0 to F (hexa)

(*)

P014

P015

P018 AI1 Value -100.0 to 100.0 % ro 12-1

P019

P022 FI Value in Hz 1 to 3000 Hz ro 12-9

P023 Main SW Version 0.00 to 99.99 ro 6-1

P024

P025

P027 Conﬁg. Acces. IO 0 = Without Accessory

P028 Conﬁg. Comm. Acces. 0 = Without Accessory

AO1 Value 0.0 to 100.0 % ro 12-6

(*)

AO2 Value 0.0 to 100.0 % ro 12-6

(*)

AI2 Value -100.0 to 100.0 % ro 12-1

(*)

IO Acces. SW Version 0.00 to 99.99 ro 6 -1

(**)

Comm. Acces. SW Version 0.00 to 99.99 ro 6-1

1 = Run 2 = Undervoltage 3 = Fault 4 = Self-Tuning 5 = Conﬁguration 6 = DC Braking 7 = Reserved 8 = Fire Mode

-1.0 0 to 1.0 0 ro 15-3

Bit 0 = DI1 Bit 1 = DI2 Bit 2 = DI3 Bit 3 = DI4 Bit 4 = DI5 Bit 5 = DI6 Bit 6 = DI7 Bit 7 = DI8

Bit 0 = DO1 Bit 1 = DO2 Bit 2 = DO3 Bit 3 = DO4

1 = CFW300-IOAR 2 = CFW300-IODR 3 = CFW300-IOADR 4 = CFW300-IOAENC 5 = Reserved 6 = CFW300-IODF 7 to 10 = Reserved

1 = CFW300-HMIR 2 = CFW300-CBLT 3 = CFW300-CCAN 4 = CFW300-CPDP 5 = Reserved 6 = CFW300-IODF 7 to 10 = Reserved

ro 15-2

ro 12-11

ro 12-20

ro 6-1

CFW300 | 0-1

Quick Reference of Parameters, Alarms and Faults

Param. Description Adjustable Range Factory Setting Prop. Page

P029 Power HW Conﬁguration 0 = Non-identiﬁed

1 = 1.6 A / 110 V 2 = 2.6 A / 110 V 3 = 4.0 A / 110 V 4 = 6.0 A / 110 V 5 = 1.6 A / 220 V 6 = 2.6 A / 220 V 7 = 4.0 A / 220 V 8 = 6.0 A / 220 V 9 = 7.3 A / 220 V 10 = 10 A / 220 V 11 = 15.2 A / 220 V

P030 Module Temperature 0.0 to 200.0 ºC (32 °F to 392 °F) ro 15-4

P037 Motor Overload Ixt 0.0 to 100.0 % ro 14-2

P038 Encoder Speed -9999 to 9999 rpm ro 15-4

P039 Encoder Pulse Counter 0 to 9999 ro 15- 4

P045 Enabled Fan Time 0 to FFFF (hexa) ro 15-4

P047 CONFIG Status 0 to 999 ro 5-5

P048 Present Alarm 0 to 999 ro 14-6

P049 Present Fault 0 to 999 ro 14-6

P050 Last Fault 0 to 999 ro 14-6

P051 Last Fault Current 0.0 to 40.0 A ro 14-6

P052 Last Fault DC Link 0 to 524 V ro 14-7

P053 Last Fault Frequency 0.0 to 400.0 Hz ro 14 -7

P054 Last Fault Temperature 0.0 to 200.0 ºC (32 °F to 392 °F) ro 14-7

P060 Second Fault 0 to 999 ro 14- 6

P070 Third Fault 0 to 999 ro 14-6

P080 Last Fault in “Fire Mode” 0 to 999 0 ro 14- 6

P081 Second Fault in “Fire Mode” 0 to 999 0 ro 14-6

P082 Third Fault in “Fire Mode” 0 to 999 0 ro 14- 6

P100 Acceleration Time 0.1 to 999.9 s 5.0 s 11-1

P101 Deceleration Time 0.1 to 999.9 s 10.0 s 11-1

P102 Acceleration Time 2nd Ramp 0.1 to 999.9 s 5.0 s 11-1

P103 Deceleration Time 2nd Ramp 0.1 to 999.9 s 10.0 s 11-2

P104 S Ramp 0 = Inactive

1 = Active

P105 Selection 1st/2nd Ramp 0 = 1st Ramp

1 = 2nd Ramp 2 = DIx 3 = Serial/USB 4 = Reserved 5 = CO/DN/DP 6 = SoftPLC

P106 Emer. R. Acceleration Time 0.1 to 999.9 s 5.0 s 11- 2

P107 Emer. R. Time Deceleration 0.1 to 999.9 s 5.0 s 11-2

P120 Speed Ref. Backup 0 = Inactive

1 = Active 2 = Backup by P121

P121 Reference via HMI 0.0 to 400.0 Hz 3.0 Hz 7- 8

P122 JOG Reference -400.0 to 400.0 Hz 5.0 Hz 7- 8

P124 Multispeed Ref. 1 -400.0 to 400.0 Hz 3.0 Hz 7-8

P125 Multispeed Ref. 2 -400.0 to 400.0 Hz 10.0 (5.0) Hz 7-8

P126 Multispeed Ref. 3 -400.0 to 400.0 Hz 20.0 (10.0) Hz 7-8

P127 Multispeed Ref. 4 -400.0 to 400.0 Hz 30.0 (20.0) Hz 7-8

P128 Multispeed Ref. 5 -400.0 to 400.0 Hz 40.0 (30.0) Hz 7-9

P129 Multispeed Ref. 6 -400.0 to 400.0 Hz 50.0 (40.0) Hz 7-9

P130 Multispeed Ref. 7 -400.0 to 400.0 Hz 60.0 (50.0) Hz 7-9

P131 Multispeed Ref. 8 -400.0 to 400.0 Hz 66.0 (55.0) Hz 7-9

P133 Minimum Frequency 0.0 to 400.0 Hz 3.0 Hz 7-7

P134 Maximum Frequency 0.0 to 400.0 Hz 66.0 (55.0) Hz 7-7

According the inverter model

0 cfg 11-2

0 11- 3

1 7-7

ro 6 -2

0-2 | CFW300

Quick Reference of Parameters, Alarms and Faults

Param. Description Adjustable Range Factory Setting Prop. Page

P135 Maximum Output Current 0.0 to 40.0 A 1.5 x I

nom

11- 6

P136 Manual Torque Boost 0.0 to 30.0 % 5.0 % V/f 9-4

P137 Automatic Torque Boost 0.0 to 30.0 % 0.0 % V/f 9-5

P138 Slip Compensation -10.0 to 10.0 % 0.0 % V/f 9-6

P139 Output Current Filter 0.000 to 9.999 s 0.05 s 8-1

P140 Slip Com. Filter 0.000 to 9.999 s 0.5 s VVW 8 -1

P142 Maximum Output Voltage 0.0 to 100.0 % 100.0 % cfg, V/f 9-5

P143 Intermediate Output Voltage 0.0 to 100.0 % 50.0 % cfg, V/f 9-5

P145 Field Weakening Start Frequency 0.0 to 400.0 Hz 60.0 (50.0) Hz cfg, V/ f 9-5

P146 Intermediate Frequency 0.0 to 400.0 Hz 30.0 (25.0) Hz cfg, V/f 9-5

P149 DC Link Comp. 0 = Inactive

0 cfg 11- 4

1 = Active

P150 Type Ud V/f Regulator 0 = Hold_Ud and Desac_LC

0 cfg 11- 4 1 = Accel_Ud and Desac_LC 2 = Hold_Ud and Hold_LC 3 = Accel_UD and Hold_LC

P151 DC Link Regulation Level 348 to 460 V According the

11- 4

inverter model

P153 Dynamic Braking Level 348 to 460 V According the

13-1

inverter model

P156 Rated Speed Overload Current 0.1 to 2.0 x I

P157 Overload Curr. 50 % Nom. Speed 0.1 to 2.0 x I

P158 Overload Curr. 20 % Nom. Speed 0.1 to 2.0 x I

nom

1.2 x I

nom

14-1

P178 Rated Flux 50.0 to 150.0 % 100.0 % VVW 10-3

P200 Password 0 = Inactive

0 cfg 5-2 1 = Active 2 to 9999 = New Password

P202 Type of Control 0 = V/f

0 cfg 8 -1 1 = V/f Quadratic 2 to 4 = Not Used 5 = V V W

P204 Load/Save Parameters 0 to 4 = Not Used

0 cfg 5-4 5 = Load WEG 60 Hz 6 = Load WEG 50 Hz 7 = Load User 8 = Not Used 9 = Save User 10 = Not Used 11 = Load Default SoftPLC 12 and 13 = Reserved

P205 Main Display Parameter 0 to 999 2 5-2

P207 Bar Graph Parameter 0 to 999 3 5-2

P208 Factor Scale Ref. 1 to 9999 600 (500) 5-2

P209 Ref. Eng. Unit 0 = Without Unit

3 5-3 1 = Without Unit 2 = Volts (V) 3 = Hertz (Hz) 4 = Without Unit 5 = Percent (%) 6 = Without Unit 7 = Rotation/min. (rpm)

P210 Ref. Decimal Point 0 = wxyz

1 5-3 1 = wxy.z 2 = wx.yz 3 = w.xyz

P213 Bar Graph Scale Factor 1 to 9999 1 x I

nom

5-3

P219 Red. Switch. Freq. 0.0 to 15.0 Hz 15.0 Hz cfg 6-3

CFW300 | 0-3

Quick Reference of Parameters, Alarms and Faults

Param. Description Adjustable Range Factory Setting Prop. Page

P220 LOC/REM Selection Source 0 = Always Local

1 = Always Remote 2 and 3 = Not Used 4 = DIx 5 = Serial/USB (LOC) 6 = Serial/USB (REM) 7 and 8 = Not Used 9 = CO/DN/DP (LOC) 10 = CO/DN/DP (REM) 11 = SoftPLC

P221 LOC Reference Sel. 0 = HMI Keys

1 = AI1 2 = AI2 3 = Not Used 4 = FI 5 = AI1 + AI2 > 0 6 = AI1 + AI2 7 = E.P. 8 = Multispeed 9 = Serial/USB 10 = Not Used 11 = CO/DN/DP 12 = SoftPLC 13 = Not Used 14 = AI1 > 0 15 = AI2 > 0 16 = Not Used 17 = FI > 0

P222 REM Reference Sel. See Options in P221 1 cfg 7- 4

P223 LOC FWD/REV Sel. 0 = Forward

1 = Reverse 2 and 3 = Not Used 4 = DIx 5 = Serial/USB (FWD) 6 = Serial/USB (REV) 7 and 8 = Not Used 9 = CO/DN/DP (FWD) 10 = CO/DN/DP (REV) 11 = Not Used 12 = SoftPLC

P224 LOC Run/Stop Sel. 0 = HMI Keys

1 = DIx 2 = Serial/USB 3 = Not Used 4 = CO/DN/DP 5 = SoftPLC

P225 LOC JOG Selection 0 = Disabled

1 = Not Used 2 = DIx 3 = Serial/USB 4 = Not Used 5 = CO/DN/DP 6 = SoftPLC

P226 REM FWD/REV Selection See Options in P223 4 cfg 7-5

P227 REM Run/Stop Selection See Options in P224 1 cfg 7-5

P228 REM JOG Selection See Options in P225 2 cfg 7-6

P229 Stop Mode Selection 0 = Ramp to Stop

1 = Coast to Stop

P230 Dead Zone (AIs and FI) 0 = Inactive

1 = Active

0 cfg 7-4

0 cfg 7- 5

1 cfg 7- 6

0 cfg 7-13

0 cfg 12-1

0-4 | CFW300

Quick Reference of Parameters, Alarms and Faults

Param. Description Adjustable Range Factory Setting Prop. Page

P231 AI1 Signal Function

0 = Speed Ref.

0 cfg 12-2 1 to 3 = Not Used 4 = PTC 5 and 6 = Not used 7 = SoftPLC 8 = Application Function 1 9 = Application Function 2 10 = Application Function 3 11 = Application Function 4 12 = Application Function 5 13 = Application Function 6 14 = Application Function 7 15 = Application Function 8 16 = Control Setpoint (PID Controller Application) 17 = Process Variable (PID Controller Application)

P232 AI1 Input Gain

P233 AI1 Input Signal

0.000 to 9.999

0 = 0 to 10 V / 20 mA

1.000 12-3

0 12- 4 1 = 4 to 20 mA 2 = 10 V / 20 mA to 0 3 = 20 to 4 mA

P234 AI1 Input Offset

P235 AI1 Input Filter

(*)

P236

P237

P238

AI2 Signal Function

(*)

AI2 Input Gain

(*)

AI2 Input Signal

-100.0 to 100.0 %

0.00 to 16.00 s

See Options in P231

0.000 to 9.999

0 = 0 to 10 V / 20 mA

0.0 % 12- 3

0.00 s 12-3

0 cfg 12-2

1.000 12-3

0 12- 4 1 = 4 to 20 mA 2 = 10 V / 20 mA to 0 3 = 20 to 4 mA

(*)

P239

P240

AI2 Input Offset

(*)

AI2 Input Filter

P245 Input Filter in Freq. FI

P246 FI Input in Freq.

-100.0 to 100.00 %

0.00 to 16.00 s

0 = Inactive

0.0 % 12- 3

0.00 s 12-3

0.00 s 12-9

0 cfg 12-10 1 = Active in DI1 2 = Active in DI2 3 = Active in DI3 4 = Active in DI4

P247 FI Input Gain

P248 FI Minimum Input

P249 FI Input Offset

P250 FI Maximum Input

(*)

P251

AO1 Output Function

0.000 to 9.999

1 to 3000 Hz

-100.0 to 100.0 %

1 to 3000 Hz

0 = Speed Ref.

1.000 12-10

100 Hz 12 -10

0.0 % 12-10

1000 Hz 12-10

2 12-7 1 = Not Used 2 = Real Speed 3 and 4 = Not Used 5 = Output Current 6 = Not Used 7 = Active Current 8 to 10 = Not Used 11 = Motor Torque 12 = SoftPLC 13 to 15 = Not Used 16 = Motor I x t 17 = Not Used 18 = Content of P696 19 = Content of P697 20 = Not Used 21 = Application Function 1 22 = Application Function 2 23 = Application Function 3 24 = Application Function 4 25 = Application Function 5 26 = Application Function 6 27 = Application Function 7 28 = Application Function 8 29 = Control Setpoint (PID Controller Application) 30 = Process Variable (PID Controller Application)

CFW300 | 0-5

Quick Reference of Parameters, Alarms and Faults

Param. Description Adjustable Range Factory Setting Prop. Page

(*)

P252

P253

AO1 Output Gain 0.000 to 9.999 1.000 12- 8

(*)

AO1 Output Signal 0 = 0 to 10 V

0 12- 8 1 = 0 to 20 mA 2 = 4 to 20 mA 3 = 10 to 0 V 4 = 20 to 0 mA 5 = 20 to 4 mA

(*)

P254

P255

P256

P263 DI1 Input Function 0 = Not Used

AO2 Output Function See Options in P251 5 12-7

(*)

AO2 Output Gain 0.000 to 9.999 1.000 12- 8

(*)

AO2 Output Signal See Options in P253 0 12-8

1 cfg 12-12 1 = Run/Stop 2 = General Enable 3 = Fast Stop 4 = Forward Run 5 = Reverse Run 6 = Start 7 = Stop 8 = Direction of Rotation 9 = LOC/REM 10 = JOG 11 = Increase E.P. 12 = Decelerate E.P. 13 = Multispeed 14 = 2nd Ramp 15 to 17 = Not Used 18 = No Ext. Alarm 19 = No Ext. Fault 20 = Reset 21 to 23 = Not Used 24 = Disab. Flying Start 25 = Not Used 26 = Lock Prog. 27 to 31 = Not Used 32 = 2nd Ramp Multispeed 33 = 2nd Ramp E.P. Ac. 34 = 2nd Ramp E.P. De. 35 = 2nd Ramp FWD Run 36 = 2nd Ramp REV Run 37 = Turn ON / Ac. E.P. 38 = De. E.P. / Turn OFF 39 = Stop 40 = Safety Switch 41 = Application Function 1 42 = Application Function 2 43 = Application Function 3 44 = Application Function 4 45 = Application Function 5 46 = Application Function 6 47 = Application Function 7 48 = Application Function 8 49 = Activate Fire Mode 50 = Manual/Automatic PID (Only DI2 for P903 = 1) 51 = Increase Setpoint Command (PE) (Only DI3 for P903 = 1) 52 = Decrease Setpoint Command (Only DI4 for P903 = 1) 53 = 1st DI Control Setpoint (Only DI3 for P903 = 1) 54 = 2st DI Control Setpoint (Only DI4 for P903 = 1)

P264 DI2 Input Function See Options in P263 8 cfg 12-12

P265 DI3 Input Function See Options in P263 0 cfg 12-12

P266 DI4 Input Function See Options in P263 0 cfg 12-12

(*)

P267

P268

P269

DI5 Input Function See Options in P263 0 cfg 12-12

(*)

DI6 Input Function See Options in P263 0 cfg 12-12

(*)

DI7 Input Function See Options in P263 0 cfg 12-12

0-6 | CFW300

Quick Reference of Parameters, Alarms and Faults

Param. Description Adjustable Range Factory Setting Prop. Page

(*)

P270

P271

DI8 Input Function See Options in P263 0 cfg 12-12

(*)

DIs Signal 0 = All DIx NPN

0 cfg 12 -14 1 = (DI1...DI4) PNP 2 = (DI5...DI8) PNP 3 = (DI1...DI8) PNP

(*)

P275

DO1 Output Function 0 = Not Used

13 12-21 1 = F* > Fx 2 = F > Fx 3 = F < Fx 4 = F = F* 5 = Not Used 6 = Is > Ix 7 = Is < Ix 8 = Torque > Tx 9 = Torque < Tx 10 = Remote 11 = Run 12 = Ready 13 = No Fault 14 = No F070 15 = Not Used 16 = No F021/F022 17 = Not Used 18 = No F072 19 = 4-20 mA OK 20 = P0695 Value 21 = Forward 22 to 23 = Not Used 24 = Ride-Through 25 = Pre-Charge OK 26 = Fault 27 = Not Used 28 = SoftPLC 29 to 34 = Not Used 35 = No Alarm 36 = No Fault/ Alarm 37 = Application Function 1 38 = Application Function 2 39 = Application Function 3 40 = Application Function 4 41 = Application Function 5 42 = Application Function 6 43 = Application Function 7 44 = Application Function 8 45 = Fire Mode 46 = Process Variable Low Level (A760/F761) (For P903 = 1) 47 = Process Variable High Level (A762/F763) (For P903 = 1)

(*)

P276

P277

P278

DO2 Output Function See Options in P275 0 12-21

(*)

DO3 Output Function See Options in P275 0 12-21

(*)

DO4 Output Function See Options in P275 0 12-21

P281 Fx Frequency 0.0 to 400.0 Hz 3.0 Hz 12-23

P282 Fx Hysteresis 0.0 to 15.0 Hz 0.5 Hz 12-2 3

P290 Ix Current 0 to 40 A 1.0 x I

 12-23

nom

P293 I x To r q u e 0 to 200 % 100 % 12-23

P295 Inv. Rated Current 1.6 to 15.2 A According inverter

ro 6-3

model

P296 Line Rated Voltage 0 = Reserved

1 = 110 / 127 Vac

According inverter

model

ro 6-3

2 = 200 / 240 Vac or 310 Vdc

P297 Switching Frequency 2.5 to 15.0 kHz 5.0 kHz cfg 6-3

P299 Start Braking Time 0.0 to 15.0 s 0.0 s 11- 8

P300 Stop Braking Time 0.0 to 15.0 s 0.0 s 11-9

P301 Start Frequency 0.0 to 400.0 Hz 3.0 Hz 11-10

P302 DC Braking Voltage 0.0 to 100.0 % 20.0 % 11-10

P303 Skip Frequency 1 0.0 to 400.0 Hz 0.0 Hz 11-10

CFW300 | 0-7

Quick Reference of Parameters, Alarms and Faults

Param. Description Adjustable Range Factory Setting Prop. Page

P304 Skip Frequency 2 0.0 to 400.0 Hz 0.0 Hz 11-10

P306 Skip Band 0.0 to 25.0 Hz 0.0 Hz 11-10

P308 Serial Address 1 to 247 1 cfg 16-1

P310 Serial Baud Rate 0 = 9600 bits/s

1 cfg 16 -1 1 = 19200 bits/s 2 = 38400 bits/s

P3 11 Serial Bytes Conﬁg. 0 = 8 bits, No, 1

1 cfg 16 -1 1 = 8 bits, Even, 1 2 = 8 bits, Odd, 1 3 = 8 bits, No, 2 4 = 8 bits, Even, 2 5 = 8 bits, Odd, 2

P312 Serial Protocol 0 to 1 = Reserved

2 cfg 16-1 2 = Slave Modbus RTU 3 and 4 = Reserved 5 = Master Modbus RTU

P313 Action for Comminic. Error 0 = Inactive

1 16 -1 1 = Ramp Stop 2 = General Disable 3 = Go to LOC 4 = LOC Keep Enab 5 = Cause Fault

P314 Serial Watchdog 0.0 to 999.0 s 0.0 s cfg 16 -1

P316 Serial Interf. Status 0 = Inactive

ro 16 -1 1 = Active 2 = Watchdog Error

P320 Flying Start/Ride-Through 0 = Inactive

0 cfg 11-7 1 = Flying Start 2 = FS / RT 3 = Ride-Through

P331 Voltage Ramp 0.2 to 60.0 s 2.0 s 11-7

P332 Dead Time 0.1 to 10.0 s 1.0 s 11-7

P340 Auto-Reset Time 0 to 255 s 0 s cfg 14-7

P352 Fan Control Conﬁguration 0 = OFF

2 cfg 14- 3 1 = ON 2 = CT

(*)

P358

Encoder Fault Conﬁg. 0 = Off

3 cfg 14- 8 1 = F067 ON 2 = F079 ON 3 = F067, F079 ON

(*)

P375

P397 Control Conﬁguration 0000 to 000F (hexa)

Temperature NTC 0 to 100 ºC (32 °F to 212 °F) ro 12-5

000Bh cfg 8-2 Bit 0 = Slip Compens. Regen. Bit 1 = Reserved Bit 2 = IO Stabilization Bit 3 = P297 Reduction Temperature

P399 Motor Rated Efﬁciency 50.0 to 99.9 % 6 7. 0 % cfg, V V W 10- 4

P400 Motor Rated Voltage 0 to 240 V According to

cfg, V V W 10-4

Table 10.2 on page

10- 4

P401 Motor Rated Current 0.0 to 40.0 A 1.0 x I

nom

cfg 10 -4

P402 Motor Rated Speed 0 to 30000 rpm 1720 (1310) rpm cfg 10 -4

P403 Motor Rated Frequency 0 to 400 Hz 60 (50) Hz cfg 10-4

P404 Motor Rated Power 0 = 0.16 HP (0.12 kW)

1 = 0.25 HP (0.18 kW)

According to

inverter model

cfg, V V W 10-5

2 = 0.33 HP (0.25 kW) 3 = 0.50 HP (0.37 kW) 4 = 0.75 HP (0.55 kW) 5 = 1.00 HP (0.75 kW) 6 = 1.50 HP (1.10 kW) 7 = 2.00 HP (1.50 kW) 8 = 3.00 HP (2.20 kW) 9 = 4.00 HP (3.00 kW) 10 = 5.00 HP (3.70 kW)

(*)

P405

Encoder Pulse Number 32 to 9999 1024 cfg 10 -5

0-8 | CFW300

Quick Reference of Parameters, Alarms and Faults

Param. Description Adjustable Range Factory Setting Prop. Page

P407 Motor Rated Power Factor 0.50 to 0.99 0.69 cfg, VV W 10- 5

P408 Run Self-Tuning 0 = No

P409 Stator Resistance 0.01 to 99.99 Ω According to

P510 Unit SoftPLC Eng. 0 = Without Unit

P511 SoftPLC Indication Form 0 = wxyz

P580 Fire Mode Conﬁguration 0 = Inactive

P582 Auto-reset conﬁguration 0 = Limited

P588 Energy Saving Max. Torque 0 to 85 % 0 cfg, V/f 9-8

P589 Level of Minimum Applied Voltage 40 to 80 % 40 % cfg, V/f 9-8

P590 Energy Saving Minimum

Frequency

P591 Energy Saving Hysteresis 0 to 30 % 10 % cfg, V/f 9-9

P613 Software Revision -9999 a 9999 According to

P680 Logical Status 0 to FFFF (hexa)

P681 Speed in 13 bits 0 to FFFF (hexa) ro 16-1

P682 Serial/USB Control 0 to FFFF (hexa)

P683 Serial/USB Speed Ref. 0 to FFFF (hexa) ro 16 -1

1 = Yes

1 = A 2 = V 3 = Hz 4 = s 5 = % 6 = ºC (°F) 7 = rpm

1 = wxy.z 2 = wx.yz 3 = w.xyz

1 = Active 2 = Active / P0134 3 = Reserved 4 = Active / Gen. Disable

1 = Unlimited

12.0 Hz to 400.0 Hz 20.0 Hz cfg, V/f 9-9

Bit 0 = Reserved Bit 1 = Run Command Bit 2 = Fire Mode Bit 3 and 4 = Reserved Bit 5 = 2nd Ramp Bit 6 = Conﬁg. Status Bit 7 = Alarm Bit 8 = Running Bit 9 = Enabled Bit 10 = Forward Bit 11 = JOG Bit 12 = Remote Bit 13 = Undervoltage Bit 14 = Reserved Bit 15 = Fault

Bit 0 = Ramp Enable Bit 1 = General Enable Bit 2 = Run Forward Bit 3 = JOG Enable Bit 4 = Remote Bit 5 = 2nd Ramp Bit 6 = Reserved Bit 7 = Fault Reset Bit 8 to 15 = Reserved

0 cfg, VVW 10 -5

cfg, V V W 10-6

inverter model

5-6

1 5-6

0 cfg 11-12

ro 6-1

Soft ware revisio n

ro 7-12

16- 4

ro 16 -1

CFW300 | 0-9

Quick Reference of Parameters, Alarms and Faults

Param. Description Adjustable Range Factory Setting Prop. Page

(**)

P684

CO/DN/DP Control 0 to FFFF (hexa)

ro 7-12 Bit 0 = Ramp Enable Bit 1 = General Enable Bit 2 = Run Forward Bit 3 = JOG Enable Bit 4 = Remote Bit 5 = 2nd Ramp Bit 6 = Reserved Bit 7 = Fault Reset Bit 8 to 15 = Reserved

(**)

P685

P695 Value for DOx 0 to F (hexa)

CO/DN/DP Speed Ref. 0 to FFFF (hexa) ro 16-2

ro 16-4 Bit 0 = DO1 Bit 1 = DO2 Bit 2 = DO3 Bit 3 = DO4

(*)

P696

P697

P700

Value 1 for AOx 0 to FFFF (hexa) ro 16- 4

(*)

Value 2 for AOx 0 to FFFF (hexa) ro 16- 4

(**)

CAN Protocol 1 = CANopen

2 16-2

2 = DeviceNet

(**)

P701

P702

CAN Address 0 to 127 63 16-2

(**)

CAN Baud Rate 0 = 1 Mbps/Auto

0 16-2 1 = Reserved/Auto 2 = 500 Kbps 3 = 250 Kbps 4 = 125 Kbps 5 = 100 Kbps/Auto 6 = 50 Kbps/Auto 7 = 20 Kbps/Auto 8 = 10 Kbps/Auto

(**)

P703

Bus Off Reset 0 = Manual

1 16-2 1 = Automatic

(**)

P705

CAN Controller Status 0 = Inactive

ro 16-2 1 = Auto-baud 2 = CAN Active 3 = Warning 4 = Error Passive 5 = Bus Off 6 = No Bus Power

(**)

P706

P707

P708

P709

P710

CAN RX Telegrams 0 to 9999 ro 16-2

(**)

CAN TX Telegrams 0 to 9999 ro 16-2

(**)

Bus Off Counter 0 to 9999 ro 16-2

(**)

CAN Lost Messages 0 to 9999 ro 16-2

(**)

DeviceNet I/O Instances 0 = ODVA Basic 2 W

0 16-2 1 = ODVA Extend 2 W 2 = Manuf. Spec. 2 W 3 = Manuf. Spec. 3 W 4 = Manuf. Spec. 4 W 5 = Manuf. Spec. 5 W 6 = Manuf. Spec. 6 W

(**)

P7 11

P712

P713

P714

P715

P716

P717

P718

P719

DeviceNet Reading #3 0 to 1199 0 16-2

(**)

DeviceNet Reading #4 0 to 1199 0 16-2

(**)

DeviceNet Reading #5 0 to 1199 0 16-2

(**)

DeviceNet Reading #6 0 to 1199 0 16-2

(**)

DeviceNet Writing #3 0 to 1199 0 16-3

(**)

DeviceNet Writing #4 0 to 1199 0 16-3

(**)

DeviceNet Writing #5 0 to 1199 0 16-3

(**)

DeviceNet Writing #6 0 to 1199 0 16-3

(**)

DeviceNet Network Status 0 = Ofﬂine

5 ro 16 - 3 1 = OnLine, Not Conn. 2 = OnLine Connect. 3 = Connection Timed Out 4 = Link Failure 5 = Auto-Baud

(**)

P720

DNet Master Status 0 = Run

ro 16-3

1 = Idle

0-10 | CFW300

Quick Reference of Parameters, Alarms and Faults

Param. Description Adjustable Range Factory Setting Prop. Page

(**)

P721

CANopen Com. Status 0 = Inactive

ro 16-3 1 = Reserved 2 = Communic. Enabled 3 = Error Ctrl. Enable 4 = Guarding Error 5 = Heartbeat Error

P722

(**)

CANopen Node Status 0 = Inactive

ro 16-3 1 = Initialization 2 = Stopped 3 = Operational 4 = Preoperational

(**)

P74 0

Proﬁbus Communication Status

0 = Inactive 1 = Access Error

ro 16-3

2 = Ofﬂine 3 = Conﬁguration Error 4 = Parameterization Error 5 = Clear Mode 6 = Online

(**)

P742

P74 3

P74 4

P74 5

P74 6

P747

P74 8

P74 9

P750

P751

Proﬁbus Reading # 3 0 to 1199 0 16-3

(**)

Proﬁbus Reading # 4 0 to 1199 0 16-3

(**)

Proﬁbus Reading # 5 0 to 1199 0 16-3

(**)

Proﬁbus Reading # 6 0 to 1199 0 16-3

(**)

Proﬁbus Writing # 3 0 to 1199 0 16-3

(**)

Proﬁbus Writing # 4 0 to 1199 0 16-3

(**)

Proﬁbus Writing # 5 0 to 1199 0 16-3

(**)

Proﬁbus Writing # 6 0 to 1199 0 16-3

(**)

Proﬁbus Address 1 to 126 1 16-3

(**)

Proﬁbus Telegram Selection 1 = Standard Telegram 1

1 16-3 2 = Telegram 100 3 = Telegram 101 4 = Telegram 102 5 = Telegram 103

(**)

P754

Proﬁbus Baud Rate 0 = 9.6 kbit/s

0 ro 16 - 4 1 = 19.2 kbit/s 2 = 93.75kbit/s 3 = 187.5 kbit/s 4 = 500 kbit/s 5 = Not Detected 6 = 1500 kbit/s 7 = 3000 kbit/s 8 = 6000 kbit/s 9 = 12000 kbit/s 10 = Reserved 11 = 45.45 kbit/s

(**)

P770

P771

P840

P8 41

Bluetooth Name 0 to 9999 0 16-1

(**)

Bluetooth Password 0 to 9999 1234 16-2

(*)

IR Control Command 0 to FFFF (hexa) ro 12-20

(*)

IR Control Selection 0 = Without Display

0 cfg 1 = With Display

(*)

P842

P843

P900 SoftPLC Status 0 = No Application

Quick View 1 IR 0 to 959 2 5-3

(*)

Quick View 2 IR 0 to 959 375 5-3

0 ro 17-1 1 = Installing Application 2 = Incompat. Application 3 = Application Stopped 4 = Application Running

P901 SoftPLC Command 0 = Stop Program

0 cfg 17-1 1 = Run Program

P902 Scan Cycle Time 0 to 9.999 s 0 ro 17-1

P903 SoftPLC Application 0 = User

1 cfg 17-1 1 = PID Controller

P904 Action for SoftPLC Application not

Running

0 = Inactive 1 = Generate Alarm (A708)

0 cfg 17- 2

2 = Generate Fault (F709)

CFW300 | 0-11

Quick Reference of Parameters, Alarms and Faults

Param. Description Adjustable Range Factory Setting Prop. Page

SoftPLC Parameter Configuration for the User's Application (P903 = 0)

P910 SoftPLC Parameter 1 -9999 to 9999 0 17-2

P911 SoftPLC Parameter 2 -9999 to 9999 0 17-2

P912 SoftPLC Parameter 3 -9999 to 9999 0 17-2

P913 SoftPLC Parameter 4 -9999 to 9999 0 17- 2

P914 SoftPLC Parameter 5 -9999 to 9999 0 17-2

P915 Sof tPLC Parameter 6 -9999 to 9999 0 17- 2

P916 SoftPLC Parameter 7 -9999 to 9999 0 17-2

P9 17 SoftPLC Parameter 8 -9999 to 9999 0 17-2

P918 SoftPLC Parameter 9 -9999 to 9999 0 17-2

P919 SoftPLC Parameter 10 -9999 to 9999 0 17-2

P920 SoftPLC Parameter 11 -9999 to 9999 0 17-2

P921 SoftPLC Parameter 12 -9999 to 9999 0 17-2

P922 SoftPLC Parameter 13 -9999 to 9999 0 17-2

P923 SoftPLC Parameter 14 -9999 to 9999 0 17-2

P924 SoftPLC Parameter 15 -9999 to 9999 0 17-2

P925 SoftPLC Parameter 16 -9999 to 9999 0 17-2

P926 SoftPLC Parameter 17 -9999 to 9999 0 17-2

P927 SoftPLC Parameter 18 -9999 to 9999 0 17-2

P928 SoftPLC Parameter 19 -9999 to 9999 0 17-2

P929 SoftPLC Parameter 20 -9999 to 9999 0 17-2

P930 SoftPLC Parameter 21 -9999 to 9999 0 17-2

P931 SoftPLC Parameter 22 -9999 to 9999 0 17-2

P932 SoftPLC Parameter 23 -9999 to 9999 0 17-2

P933 SoftPLC Parameter 24 -9999 to 9999 0 17-2

P934 SoftPLC Parameter 25 -9999 to 9999 0 17-2

P935 SoftPLC Parameter 26 -9999 to 9999 0 17-2

P936 SoftPLC Parameter 27 -9999 to 9999 0 17-2

P937 SoftPLC Parameter 28 -9999 to 9999 0 17-2

P938 SoftPLC Parameter 29 -9999 to 9999 0 17-2

P939 SoftPLC Parameter 30 -9999 to 9999 0 17-2

P940 SoftPLC Parameter 31 -9999 to 9999 0 17-2

P9 41 SoftPLC Parameter 32 -9999 to 9999 0 17-2

P942 SoftPLC Parameter 33 -9999 to 9999 0 17-2

P943 SoftPLC Parameter 34 -9999 to 9999 0 17-2

P944 SoftPLC Parameter 35 -9999 to 9999 0 17-2

P945 SoftPLC Parameter 36 -9999 to 9999 0 17-2

P946 SoftPLC Parameter 37 -9999 to 9999 0 17-2

P947 SoftPLC Parameter 38 -9999 to 9999 0 17-2

P948 SoftPLC Parameter 39 -9999 to 9999 0 17-2

P949 SoftPLC Parameter 40 -9999 to 9999 0 17-2

P950 SoftPLC Parameter 41 -9999 to 9999 0 17-2

P951 SoftPLC Parameter 42 -9999 to 9999 0 17-2

P952 SoftPLC Parameter 43 -9999 to 9999 0 17-2

P953 SoftPLC Parameter 44 -9999 to 9999 0 17-2

P954 SoftPLC Parameter 45 -9999 to 9999 0 17-2

P955 SoftPLC Parameter 46 -9999 to 9999 0 17-2

P956 SoftPLC Parameter 47 -9999 to 9999 0 17-2

P957 SoftPLC Parameter 48 -9999 to 9999 0 17-2

P958 SoftPLC Parameter 49 -9999 to 9999 0 17-2

P959 SoftPLC Parameter 50 -9999 to 9999 0 17-2

0-12 | CFW300

Quick Reference of Parameters, Alarms and Faults

Param. Description Adjustable Range Factory Setting Prop. Page

SoftPLC Parameter Configuration for PID Controller Application (P903 = 1)

P910 PID Controller Application Version 0.00 to 90.00 ro 18-8

P911 Control Setpoint -9999 to 9999 [SPLC Eng. Un.] 200 rw 18-8

P912 Control Setpoint 1 -9999 to 9999 [SPLC Eng. Un.] 200 18-8

P913 Control Setpoint 2 -9999 to 9999 [SPLC Eng. Un.] 230 18-8

P914 Control Setpoint 3 -9999 to 9999 [SPLC Eng. Un.] 180 18-8

P915 Control Setpoint 4 -9999 to 9999 [SPLC Eng. Un.] 160 18-8

P916 Control Process Variable -9999 to 9999 [SPLC Eng. Un.] ro 18-9

P9 17 PID Controller Output 0.0 to 100.0 % ro 18-9

P918 PID Controller Setpoint in Manual

Mode

P919 PID Controller Logical Status Bit 0 = Sleep Mode Active (A750)

P920 Selection of the Control Setpoint

Source

P921 Selection of the Control Process

Variable Source

P922 Minimum Sensor Level of the

Control Process Variable

P923 Maximum Sensor Level of the

Control Process Variable

P924 Value for Low Level Alarm for the

Control Process Variable;

P925 Time for Low Level Fault for the

Control Process Variable

P926 Value for High Level Alarm for the

Control Process Variable

P927 Time for High Level Fault for the

Control Process Variable

P928 Selection of the PID Controller

Control Action

P929 PID Controller Operation Mode 0 = Manual

0.0 to 400.0 Hz 0.0 Hz 18-9

Bit 1 = PID in Manual (0) / Automatic (1) Bit 2 = PV Low Level (A760) Bit 3 = PV Low Level (F761) Bit 4 = PV High Level (A762) Bit 5 = PV High Level (F763) Bit 6 to 15 = Reserved

0 = Control Setpoint via HMI or Communication Networks (P911) 1 = Control Setpoint via Analog Input AI1 2 = Control Setpoint via Analog Input AI2 3 = Control Setpoint via Electronic Potentiometer (EP) 4 = Two Setpoints via Digital Input DI3 (P912 and P913) 5 = Three Setpoints via Digital Inputs DI3 and DI4 (P912, P913 and P914) 6 = Four Setpoints via Digital Inputs DI3 and DI4 (P912, P913, P914 and P915)

1 = Control Process Variable via Analog Input AI1 2 = Control Process Variable via Analog Input AI2 3 = Control Process Variable via Difference between Analog Input AI1 and AI2

-9999 to 9999 [SPLC Eng. Un.] 0 18 -12

-9999 to 9999 [SPLC Eng. Un.] 400 18-12

-9999 to 9999 [SPLC Eng. Un.] 100 18 -13

0 to 9999 s 0 s 18-13

-9999 to 9999 [SPLC Eng. Un.] 350 18-13

0 to 9999 s 0 s 18-14

0 = Disable PID Controller 1 = Enable PID Controller in Direct Mode 2 = Enable PID Controller in Reverse Mode

1 = Automatic 2 = Select Control to Manual (0) or Automatic (1) via digital input DI2

0 cfg 18 -10

1 cfg 18 -12

0 cfg 18 -14

2 18-15

ro 18-9

CFW300 | 0-13

Quick Reference of Parameters, Alarms and Faults

Param. Description Adjustable Range Factory Setting Prop. Page

P930 Automatic Adjustment of the PID

Controller Setpoint

P931 Proportional Gain 0.00 to 99.99 1.00 18-16

P932 Integral Gain 0.00 to 99.99 5.00 18 -16

P933 Derivative Gain 0.00 to 99.99 0.00 18-16

P934 PID Controller Sampling Period 0.050 to 9.999 s 0 .1 0 0 s cfg 18-16

P935 Filter for the PID Controller Control

Setpoint

P936 Deviation of the Control Process

Variable to Wake Up

P937 Time to Wake Up 0 to 9999 s 5 s 18 -18

P938 Motor Speed to activate the Sleep

Mode

P939 Time to activate de Sleep Mode 0 to 9999 s 10 s 18 -18

(*) Only available when some IO expansion accessory (CF W300-IOAR, CFW300-IODR, CFW300-IOADR or CFW30 0-IOAENC) is present (connected). For further information, refer to the respective accessory guide.

(**) Only available when some communication accessory (CFW300-CBLT, CFW300-CCAN or CFW300-CPDP) is present (connected). For further information, refer to the respective accessor y guide.

0 = P911 inactive and P918 inactive 1 = P911 active and P918 inactive 2 = P911 inactive and P918 active 3 = P911 active and P918 active

0.000 to 9.999 s 0.15 0 s 18-17

-9999 to 9999 [SPLC Eng. Un.] 30 18-17

0.0 to 400.0 Hz 0.0 Hz 18-18

0 18-15

ro = read only parameter. V/f = parameter available in V/f mode. cfg = configuration parameter, value can only be changed with the motor stopped. VV W = parameter available in V VW mode.

0-14 | CFW300

Quick Reference of Parameters, Alarms and Faults

Fault / Alarm Description Possible Causes

A046

Motor Overload

A050

Power Module Overtemperature

Motor overload alarm.  Settings of P156 is too low for the used motor.

 Overload on the motor shaft.

Overtemperature alarm from the power module temperature sensor (NTC).

 High temperature at IGBTs. P030> Level A050, according to

Table 14.1 on page 14-3.

 High ambient temperature around the inverter (> 50 °C (>

122 °F)) and high output current. For further information, refer to of the user’s manual available for download on the website:

www.weg.net.

 Blocked or defective fan.  Heatsink is too dirty, preventing the air ﬂow.

A090

External Alarm

A128

Telegram Reception Timeout

A133 No Power Supply on the CAN Interface

External alarm via DIx (option “no external alarm” in P263 to P270).

Alarm that indicates serial communication fault. It indicates the equipment stopped receiving valid serial telegrams for a period longer than the setting in P314.

It indicates that the CAN interface has no power supply between pins 25 and 29 of the connector.

 Wiring on DI1 to DI8 inputs are open or have poor contact.

 Check network installation, broken cable or fault/poor contact

on the connections with the network, grounding.

 Ensure the master always sends telegrams to the equipment in

a time shorter than the setting in P314.

 Disable this function in P314.  Measure if there is voltage within the allowed range between

pins 25 and 29 of the CAN interface connector.

 Check if the power supply cables are not misconnected or

inverted.

 Check for contact problems on the cable or connector of the

CAN interface.

A134

Bus Off

Buss off error detected on the CAN interface.

 Check for short circuit on the CAN circuit transmission cable.  Check if the cables are not misconnected or inverted.  Check if all the network devices use the same baud rate.  Check if the termination resistors with the right speciﬁcation

were installed only at the end of the main bus.

 Check if the CAN network was properly installed.

A135

Node Guarding/ Heartbeat

CANopen communication error control detected communication error using the guarding mechanism.

 Check the times set on the master and on the slave for message

exchange. In order to prevent problems due to transmission delays and time counting, it is recommended that the values set for error detection by the slave be multiples of the times set for message exchange on the master.

 Check if the master is sending the guarding telegrams in the

time set.

 Check problems in the communication that may cause missing

telegrams or transmission delays.

A136 Idle Master

Alarm indicates that the DeviceNet network master is in Idle mode.

 Set the switch that controls the master operation of the master

for Run or the corresponding bit on the conﬁguration word of the master software. If further information is needed, refer to the documentation of the master used.

A137 DeviceNet Connection Timeout

A13 8

Proﬁbus DP Interface in Clear Mode

A139 Ofﬂine Proﬁbus DP Interface

Alarm that indicates that one or more DeviceNet connections timed out.

It indicates that the inverter received the command from the Proﬁbus DP network master to go into clear mode.

It indicates interruption in the communication between the Proﬁbus DP network master and the inverter. The Proﬁbus DP communication interface went into ofﬂine status.

 Check the network master status.  Check network installation, broken cable or fault/poor contact

on the connections with the network.

 Check the network master status, ensuring it is in the run mode.

 Check if the network master is correctly conﬁgured and operating

proper l y.

 Check for short-circuit or poor contact on the communication

cables.

 Check if the cables are not misconnected or inverted.  Check if the termination resistors with the right value were

installed only at the end of the main bus.

 Check the network installation in general - cabling, grounding.

A140 Proﬁbus DP Module Access Error

It indicates error in the access to the Proﬁbus DP communication module data.

 Check if the Proﬁbus DP module is correctly ﬁtted.  Hardware errors due to improper handling or installation of the

accessory, for instance, may cause this error. If possible, carry out tests by replacing the communication accessory.

A16 3

Signal Fault AI1

Analog input signal AI1 at 4 to 20 mA or 20 to 4 mA is below 4 to 20 mA.

 Current signal on the analog input AI1 interrupted or null.  Parameterization error on analog input AI1.

4...20 mA

A16 4

Signal Fault AI2

Analog input signal AI2 at 4 to 20 mA or 20 to 4 mA is below 4 to 20 mA.

 Current signal on the analog input AI2 interrupted or null.  Parameterization error on analog input AI2.

4...20 mA

A177

Replace Fan

A211

Drive in Fire Mode

Alarm to replace the fan (P045 > 50000 hours).

 Maximum number of operation hours of the heatsink fan

exceeded.

Indicates that the drive is in Fire Mode.  The digital input programmed for activating the Fire Mode is

active.

CFW300 | 0-15

Quick Reference of Parameters, Alarms and Faults

Fault / Alarm Description Possible Causes

A700

Remote HMI Communication

A702

Inverter Disabled

No communication with remote HMI, but here is frequency command or reference for this source.

This failure occurs when there is a SoftPLC movement block active and the

 Check if the communication interface with the HMI is properly

conﬁgured in parameter P312.

 HMI cable disconnected.  Check if the drive General Enable command is active.

“General Enable” command is disabled.

A704

Two Movem. Enabled

It occurs when 2 or more SoftPLC movement blocks are enabled at the

 Check the user’s program logic.

same time.

A706

Refer. Not Progr. SPLC

This failure occurs when a SoftPLC movement block is enabled and the

 Check the programming of the references in the Local and/or

Remote mode (P221 and P222). speed reference is not programmed for the SoftPLC.

A708

SoftPLC Application Stopped

A712

SPLC Protected Against Copy

SoftPLC Application not running  SoftPLC Application is stopped (P901 = 0 and P900 = 3).

 SoftPLC state presents application incompatible with the

ﬁrmware version of the CFW300. It occurs when there is an attempt to

copy the SoftPLC application protected against copies.

 Attempt to copy WLP application protected against copies

(“never permit copies”).

 Attempt to copy WLP from a copy protected against copies (“no

permission to copy from a copy”).

A750 to A799 User’s Alarms for SoftPLC

F021

Undervoltage on the DC Link

Alarm range intended for the user’s application developed in the SoftPLC function.

Undervoltage fault on the intermediate circuit.

 Deﬁned by the user’s application developed in the SoftPLC

function.

 Wrong voltage supply; check if the data on the inverter label

comply with the power supply and parameter P296.

 Supply voltage too low, producing voltage on the DC Link

below the minimum value (Level F021) according to Table 14.4

on page 14-4:

Ud < 200 Vdc.

 Phase fault in the input.  Fault in the pre-charge circuit.

F022

Overvoltage on the DC Link

Overvoltage fault on the intermediate circuit.

 Wrong voltage supply; check if the data on the inverter label

comply with the power supply and parameter P296.

 Supply voltage is too high, producing voltage on the DC Link

above the maximum value (Level F022) according to Table 14.4

on page 14-4.

 Load inertia is too high or deceleration ramp is too fast.  P151 setting is too high.

F031 Fault in Communication with IOs Expansion

Main control cannot establish the communication link with the IOs expansion accessory.

 Accessory damaged.  Poor connection of the accessory.  Problem in the identiﬁcation of the accessory; refer to P027.

Accessory

F032

Fault in Communication with IO Communication

Main control cannot establish the communication link with the communication acccessory.

 Accessory damaged.  Poor connection of the accessory.  Problem in the identiﬁcation of the accessory; refer to P028.

Accessory

F033

VVW Self-tuning Fault

Stator resistance setting fault P409.  Stator resistance value in P409 does not comply with the

inverter power.

 Motor connection error; turn off the power supply and check the

motor terminal box and the connections with the motor terminals.

 Motor power too low or too high in relation to the inverter.

F051

IG B Ts Overtemperatures

Overtemperature fault measured on the temperature sensor of the power pack.

 High temperature at IGBTs. P030> Level A051, according to

Table 14.1 on page 14-3.

 High ambient temperature around the inverter (> 50 °C

(> 122 °F)) and high output current. For further information,

refer to of the user's manual available for download on the

website: www.weg.net.

 Blocked or defective fan.  Heatsink is too dirty, preventing the air ﬂow.

F067

Incorrect Encoder/ Motor Wiring

F070

Overcurrent/Shortcircuit

F072

Motor Overload

Fault related to the phase relation of the encoder signals.

Overcurrent or short-circuit on the output, DC link or braking resistor.

Motor overload fault, according to actuation deﬁned by the curve of Figure

14.1 on page 14-2.

 Output motor cables U, V, W are inverted.  Encoder channels A and B are inverted.  Encoder was not properly mounted.

 Short-circuit between two motor phases.  IGBTs module in short-circuit or damaged.  Start with too short acceleration ramp.  Start with motor spinning without the Flying Start function.

 P156, P157 or P158 setting is too low in relation to the motor

operating current.

 Overload on the motor shaft.

0-16 | CFW300

Quick Reference of Parameters, Alarms and Faults

Fault / Alarm Description Possible Causes

F078 Motor Overtemperature

F079

Encoder Signal Fault

F080

CPU Fault (Watchdog)

F081

End of User’s Memory

F082

Fault in Data Transfer (MMF)

Overtemperature fault measured on the motor temperature sensor (Triple PTC) via analog input AIx

 Overload on the motor shaft.  Load cycle is too high (high number of starts and stops per

minute).

 High ambient temperature around the motor.  Poor contact or short-circuit (3k9 < R  Motor thermistor not installed.  Motor shaft is stuck.

Fault of encoder signals absent.  Wiring between encoder and interface accessory to encoder

broken.

 Encoder defective.

Fault related to the supervision algorithm of the inverter main CPU.

Fault of end of memory to save user’s parameter table.

Fault in data transfer using MMF accessory.

 Electric noise.  Inverter ﬁrmware fault.

 Attempt to save (P204 = 9) more than 32 parameters (with values

different from the factory default) on the User parameter table.

 Attempt to download data from the ﬂash memory module to the

inverter with the inverter energized.

 Attempt to download a SoftPLC application incompatible with

the destination inverter.

 Problems saving data downloaded to the inverter.

F084

Auto-diagnosis Fault

F091

External Fault F228

Timeout in Receipt of Telegrams

F233

No Power Supply on the CAN Interface

Fault related to the automatic identiﬁcation algorithm of the inverter hardware.

External fault via DIx (“no external fault” in P263 to P270).

Indicates fault in the serial communication. It indicates the equipment stopped receiving valid serial telegrams for a period longer than the setting in P314.

It indicates that the CAN interface has no power supply between pins 25 and 29 of the connector.

 Poor contact in the connection between the main control and

the power pack.

 Hardware not compatible with the ﬁrmware version.  Defect on the internal circuits of the inverter.

 Wiring on DI1 to DI8 inputs are open or have poor contact.

 Check network installation, broken cable or fault/poor contact

on the connections with the network, grounding.

 Ensure the master always sends telegrams to the equipment in

a time shorter than the setting in P314.

 Disable this function in P314.  Measure if there is voltage within the allowed range between

pins 25 and 29 of the CAN interface connector.

 Check if the power supply cables are not misconnected or

inverted.

 Check for contact problems on the cable or connector of the

CAN interface.

F234

Bus Off

Buss off error detected on the CAN interface.

were installed only at the end of the main bus.

 Check if the CAN network was properly installed.

F235

Node Guarding/ Heartbeat

CANopen communication error control detected communication error using the guarding mechanism.

 Check the times set on the master and on the slave for message

 Check if the master is sending the guarding telegrams in the

time set.

 Check problems in the communication that may cause missing

telegrams or transmission delays.

F236

Idle Master

Fault indicates that the DeviceNet network master is in Idle mode.

 Set the switch that controls the master operation for Run

or the corresponding bit on the configuration word of the master software. If further information is needed, refer to the documentation of the master used.

F237 DeviceNet Connection Timeout

F238 Proﬁbus DP Interface in Clear Moder

F239 Ofﬂine Proﬁbus DP Interface

Fault that indicates that one or more DeviceNet connections timed out.

It indicates that the inverter received a command from the Proﬁbus DP network master to enter the clear mode.

It indicates an interruption in the communication between the Proﬁbus DP network master and the inverter. The Proﬁbus DP communication interface went into ofﬂine status.

 Check the network master status.  Check network installation, broken cable or fault/poor contact

on the connections with the network.

 Verify the network master status, making sure it is in the

execution mode (Run).

 Check if the network master is correctly conﬁgured and operating

proper l y.

 Check for short-circuit or poor contact on the communication

cables.

 Check if the cables are not misconnected or inverted.  Check if the termination resistors with the right value were

installed only at the end of the main bus.

 Check the network installation in general - cabling, grounding.

< 0k1).

PTC

CFW300 | 0-17

Quick Reference of Parameters, Alarms and Faults

Fault / Alarm Description Possible Causes

F240

Proﬁbus DP Module Access Fault

F701

Remote HMI Communication Fault

F709

SPLC Application Stopped

F710

Size of the SoftPLC Application

F7 11 Fault on SoftPLC Application

F750 to F799 User’s Faults for SoftPLC

A750

Sleep Mode Active

A760

Low Level of the Control Process Variable

F761

Low Level of the Control Process Variable

A762

High Level of the Control Process Variable

F763

High Level of the Control Process Variable

A790

Speed reference source not programmed for the SoftPLC

It indicates fault in the access to the Proﬁbus DP communication module data.

No communication with the remote HMI; however, there is command or frequency reference for this source.

SoftPLC application not running.  SoftPLC application stopped (P901 = 0 and P900 = 3).

The size of the SoftPLC user’s program exceeded the maximum memory capacity.

Fault found in SoftPLC user’s program.  SoftPLC user’s program stored on ﬂash memory is corrupted.

Fault range intended for the user’s application developed in the SoftPLC function.

Faults and Alarms for PID Controller Application (P903 = 1)

It indicates that the PID Controller is in the sleep mode.

It indicates that the level of the control process variable (P916) is low.

It indicates the motor was switched off due to the low level of the control process variable.

It indicates that the level of the control process variable (P916) is high.

It indicates the motor was switched off due to the high level of the control process variable.

It indicates that parameters of the speed reference sources in local mode (P221) and in remote mode (P222) were not programmed for the SoftPLC.

 Check if the Proﬁbus DP module is correctly ﬁtted.  Hardware errors due to improper handling or installation of the

accessory, for instance, may cause this fault. If possible, carry

out tests by replacing the communication accessory.

 Check that the HMI communication interface is properly

conﬁgured in parameter P312.

 HMI cable disconnected.

 SoftPLC state presents incompatible application with the

CFW300 ﬁrmware version.

 The logic implemented on the WLP is too large. Check project

size.

 Timeout during execution of SoftPLC scan cycle.

 Deﬁned by the user’s application developed in the SoftPLC

function.

 The motor speed remained below the value programmed in

P938 for the time programmed in P939.

 The control process variable (P916) remained below the value

programmed in P924 for 150 ms.

 The control process variable (P916) remained below the value

programmed in P924 for a certain time (P925).

 The control process variable (P916) remained above the value

programmed in P926 for 150 ms.

 The control process variable (P916) remained above the value

programmed in P926 for a certain time (P927).

 The PID Controller was enabled, the Run/Stop command is

active, and neither of the two parameters of the speed reference

source was programmed in 12 (SoftPLC).

0-18 | CFW300

Safety Instructions

1 SAFETY INSTRUCTIONS

This manual contains the information necessary for the correct setting of the CFW300 frequency inverter.

It was developed to be used by people with proper technical training or qualification to operate this kind of equipment. These people must follow the safety instructions defined by local standards. The noncompliance with the safety instructions may result in death risk and/or equipment damage.

1.1 SAFETY WARNINGS IN THIS MANUAL

DANGER!

The procedures recommended in this warning have the purpose of protecting the user against death, serious injuries and considerable material damage.

ATTENTION!

The procedures recommended in this warning have the purpose of avoiding material damage.

NOTE!

The information mentioned in this warning is important for the proper understanding and good operation of the product.

1.2 SAFETY WARNINGS IN THE PRODUCT

The following symbols are fixed to the product, as a safety warning:

High voltages present.

Components sensitive to electrostatic discharge. Do not touch them.

Mandatory connection to the protective earth (PE).

Connection of the shield to the ground.

Hot surface.

1.3 PRELIMINARY RECOMMENDATIONS

DANGER!

Only qualified personnel, familiar with the CFW300 inverter and related equipment must plan or perform the installation, start-up, operation and maintenance of this equipment. The personnel must follow the safety instructions described in this manual and/or defined by local standards. The noncompliance with the safety instructions may result in death risk and/or equipment damage.

CFW300 | 1-1

Safety Instructions

NOTE!

For the purposes of this manual, qualified personnel are those trained in order to be able to:

1. Install, ground, power up and operate the CFW300 in accordance with this manual and the safety

legal procedures in force.

2. Use the protective equipment in accordance with the relevant standards.

3. Give first aid.

DANGER!

Always disconnect the general power supply before touching any electric component associated to the inverter. Many components may remain loaded with high voltages and/or moving (fans), even after the AC power supply input is disconnected or turned off. Wait for at least ten minutes in order to guarantee the full discharge of the capacitors. Always connect the frame size of the equipment to the protective earth (PE) at the proper point for that.

ATTENTION!

Electronic boards have components sensitive to electrostatic discharge. Do not touch directly the component parts or connectors. If necessary, first touch the grounded metallic frame size or use proper grounding strap.

Do not execute any applied potential test on the inverter!

If necessary, contact WEG.

NOTE!

 Frequency inverters may interfere in other electronic equipments. Observe the recommendations

of chapter 3 Installation and Connection of the user’s manual in order to minimize these effects.

 Read the user’s manual completely before installing or operating this inverter.

1-2 | CFW300

General Information

2 GENERAL INFORMATION

2.1 ABOUT THE MANUAL

This manual presents information necessary for the configuration of all the functions and parameters of the CFW300 frequency inverter. This manual must be used together with the user’s manual of the CFW300.

The text provides additional information so as simplify the use and programming of the CFW300 in certain applications.

2.2 TERMINOLOGY AND DEFINITIONS

2.2.1 Terms and Definitions Used

: inverter rated current by P295.

nom

Rectifier: input circuit of the inverters that transforms the input AC voltage into DC. It is formed by high-power

diodes.

IGBT: insulated gate bipolar transistor - basic component part of the output inverter bridge. It works as an electronic switch in the saturated (closed switch) and cut-off (open switch) modes.

DC Link: intermediary circuit of the inverter; voltage in direct current obtained by rectifying the power supply alternate voltage or external supply; it supplies the output inverter bridge with IGBTs.

Pre-Charge Circuit: charges the capacitors of the DC link with limited current, avoiding current peaks in the inverter power-up.

NTC: resistor whose resistance value in ohms decreases proportionally to the increase of the temperature; it is used as a temperature sensor in power packs.

HMI: human-machine interface; device which allows controlling the motor, viewing and changing the inverter parameters. It features keys to control the motor, navigation keys and graphic LCD display.

PE: protective earth.

PWM: pulse width modulation - modulation by pulse width; pulsed voltage that supplies the motor.

Switching Frequency: switching frequency of the IGBTs of the inverter bridge, normally expressed in kHz.

General Enable: when activated, it accelerates the motor by acceleration ramp and Run/Stop = Run. When

disabled, the PWM pulses will be immediately blocked. It may be controlled by digital input set for this function, via serial or via SoftPLC.

Run/Stop: inverter function which, when activated (run), accelerates the motor by acceleration ramp up to the reference frequency and, when deactivated (stop), decelerates the motor by deceleration ramp. It may be controlled by digital input set for this function, via serial or via SoftPLC.

Heatsink: metal part designed to dissipate the heat produced by power semiconductors.

Amp, A: ampere; unit of measurement of electric current.

°F: Fahrenheit degree.

°C: Celsius degrees; unit of measurement of temperature.

AC: alternate current.

DC: direct current.

CFW300 | 2-1

General Information

hp (HP): horse power = 746 Watts (unit of measurement of power, normally used to indicate mechanical power of

electric motors).

Hz: hertz; unit of measurement of frequency.

kHz: kilohertz = 1000 Hertz.

mA: miliampere = 0.001 ampere.

Nm: Newton meter; unit of torque.

rms: root mean square; effective value.

rpm: revolutions per minute; unit of measurement of rotation.

s: second; unit of measurement of time.

V: volts; unit of measurement of electric voltage.

Ω: ohms; unit of measurement of electric resistance.

2.2.2 Numerical Representation

The decimal numbers are represented by means of digits without suffix. Parameters P012, P013, P045, P397, P680, P682, P684, P685, P695, P697, P757, P758 and P840 are represented in hexadecimal numbers.

2-2 | CFW300

About the CFW300

3 ABOUT THE CFW300

The CFW300 frequency inverter is a high performance product which enables speed and torque control of threephase induction motors. This product provides the user with the options of vector (VVW) or scalar (V/f) control, both programmable according to the application.

In the vector mode (VVW), the operation is optimized for the used motor, providing a better performance in terms of speed regulation.

The scalar mode (V/f) is recommended for simpler applications, such as the activation of most pumps and fans. In those cases, it is possible to reduce the motor and inverter losses using the option "Quadratic V/f", which results in energy saving. The V/f mode is used when more than a motor is activated by an inverter simultaneously (multi-motor applications).

The main components of the CFW300 can be viewed in the block diagram of Figure 3.1 on page 3-1, Figure

3.2 on page 3-2 and Figure 3.3 on page 3-3. The mechanical project was designed to simplify the connection

and maintenance, as well as to ensure the safety of the product.

Power

supply

R/L1/L (-UD)

S/L2/N (+UD)

T/L 3

Digital inputs

Analog input

Filter RFI

(DI1 to DI4)

(A I1)

Pre

load

Single-phase /

three-phase

rectifier

Power

Control

HMI

DC Link

capacitor bank

Sources for electronics and interfaces

between power and control

Control

board

CPU

16 bits

Rsh

Inverter with IGBT

(RS-232, RS-485,

transistors

RS-485

Interfaces

USB, CANopen,

DeviceNet,

Profibus DP or

Bluetooth)

U/T1

Motor

V/T2

W/T3

HMI (remote)

Software WPS

Analog output

Digital

output DO1

(RL1)

(AO1)

Flash memory

module

DC power supply connection available for speciﬁc models only.

Three-phase power supply connection available for speciﬁc models only.

Available as accessory.

Number of Inputs/Outputs depends on the I/O expansion accessory used.

Available as accessory only for models Single-phase.

Figure 3.1: Block diagram of CFW300 for frame size A 220 V

CFW300 | 3-1

About the CFW300

U/T1

V/T2

L1/ L

Power supply

L2/N

RFI Filter

Single-phase

rectifier

Preload

Power

Control

DC Link

capacitor

bank

Rsh

Inverter

with IGBT

transistors

Motor

W/T3

HMI (remote)

Digital inputs

(DI1 to DI4)

Analog input

(A I1)

Sources for electronics and interfaces between

HMI

Available as accessory.

Number of Inputs/Outputs depends on the I/O expansion accessory used.

Figure 3.2: Block diagram of CF W300 for frame size A 110 V

power and control

Control

board

CPU

16 bits

RS-485

Interfaces (RS-

232, RS-485,

USB, CANopen,

DeviceNet, Profibus

DP or Bluetooth)

Flash memory

module

Software

WPS

Analog output

(AO1)

Digital

output DO1

(RL1)

3-2 | CFW300

About the CFW300

Power

supply

R/L1/L

S/L2/N

T/L 3

Filter RFI

Digital inputs

(DI1 to DI4)

Three-phase

rectifier

1 1

+UD -UD +BR BR

Preload

DC Link

capacitor

bank

4 4

Rsh

Braking

IGBT

Inverter

with IGBT

transistors

U/T1

V/T2

W/T3

Motor

Power

Control

Sources for electronics and interfaces between

power and control

RS-485

Interfaces

HMI

Control

board

CPU

16 bits

(RS-232, RS-485,

USB, CANopen,

DeviceNet, Profibus

DP or Bluetooth)

HMI (remote)

Software WPS

Analog output

(AO1)

Analo g input

(A I1)

Flash memory

module

DC power supply connection.

Available as accessory.

Number of Inputs/Outputs depends on the I/O expansion accessory used.

Braking resistor connection.

Available as accessory only for models Single-phase.

Figure 3.3: Block diagram of CF W300 for frame size B 220 V

Digital output

DO1 (RL1)

CFW300 | 3-3

About the CFW300

Frame size A Frame size B

1 - HMI 2 - mounting supports (for DIN rail mounting) 3 - communication accessory cover 4 - cover of the IO expansion accessory 5 - protection cover of the connection of the IO expansion accessory 6 - fan with mounting support

Figure 3.4: Main components of the CFW300

3-4 | CFW300

HMI and Basic Programming

4 HMI AND BASIC PROGRAMMING

4.1 USE OF THE HMI TO OPERATE THE INVERTER

Using the HMI, it is possible to command the inverter, view and adjust all of its parameters. The HMI presents the following functions:

Selects (switches) between the parameter number and its value (position/content).

Decreases (decrements) the frequency, parameter number or parameter value.

Figure 4.1: HMI keys

4.2 INDICATIONS ON THE HMI DISPLAY

Inverter status

Direction of rotation

Enables/Disables the inverter via acceleration/deceleration ramp (start/stop, according to P229). Resets the inverter after a fault.

Increases (increments) the frequency, parameter number or parameter value.

Unit of measurement (it refers to the value of the main display)

Main display

Figure 4.2: Display areas

Bar Graph to monitor the variable

4.3 OPERATING MODES OF THE HMI

When inverter is powered-up, the initial state of the HMI remains in the start-up mode as long as no faults, alarms, undervoltages occur or no keys are pressed.

The setting mode is composed of two levels: Level 1 allows browsing the parameters. Level 2 allows the modification of the parameter selected in level 1. At the end of this level, the modified value is saved when the key is pressed.

The Figure 4.3 on page 4-2 illustrates the basic browsing of the operating modes of the HMI.

CFW300 | 4-1

HMI and Basic Programming

Start-up Mode

 It is the initial status of the HMI after the successful power-up (without fault,

alarms or undervoltages).

 Press the key to go to level 1 of the setting mode - parameter selection.

Pressing any other key will also change to the setting mode.

Setting Mode

Level 1:

 This is the ﬁrst level of the setting mode. The number of the parameter is shown

on the main display.

 Use the and keys to ﬁnd the desired parameter.  Press the key to go to level 2 of the setting mode - modiﬁcation of the

parameter content.

Level 2:

 The content of the parameter is shown on the main display.

 Use the and keys to conﬁgure the new value for the selected parameter.  Press the key to conﬁrm the modiﬁcation (save the new value). After the

change is conﬁrmed, the HMI returns to level 1 of the setting mode.

Figure 4.3: HMI operating modes

NOTE!

When the inverter is in the fault state, the main display indicates the number of the fault in the format Fxxx. The browsing is allowed after pressing the key.

Monitoring

Setting Level 1

Setting Level 2

NOTE!

When the inverter is in the alarm state, the main display indicates the number of the alarm in the format Axxx. The browsing is allowed after pressing the key, and then the indication "A" is displayed on the unit of measurement display, flashing until the situation causing the alarm is solved.

4-2 | CFW300

Programming Basic Instructions

5 PROGRAMMING BASIC INSTRUCTIONS

NOTE!

The inverter comes from the factory with the frequency (V/f 50/60 Hz mode) and voltage adjusted according to the market. The reset to factory default may change the content of the parameters related to frequency. In the detailed description, some parameters have values between brackets, which represents the default value for operation in 50 Hz; thus the value without brackets is the default for operation in 60 Hz.

5.1 ACCESS AND INDICATIONS OF HMI

Whenever the inverter is powered up, the HMI display goes to the start-up mode if no faults, alarms or undervoltages are present. In order to simplify the reading of the inverter parameters, the display was designed to show two parameters simultaneously, at the user’s discretion. One of those parameters (main display) is shown in the numeric form and the other parameter as a bar graph. The parameter monitored by the bar graph is selected via P207, as indicated in Figure 5.1 on page 5-1.

Inverter status

Direction of rotation

Main display - presents the content of parameter (xxxx), number of the parameter (Pxxx), fault (Fxxx) or alarm (Axxx) indication

Bar graph for parameter monitoring (selected by P207)

Figure 5.1: Screen on initialization and display fields

Unit of measurement for the main display (selected by P209)

P000 - Access to Parameters

Adjustable Range:

Properties:

Description:

Password input to release the access to the parameters. Once a password is saved in P200, the access to the parameters is only allowed if this password is set in P000. After setting P000 with a password value, P000 will show "1" or "0", keeping the set password value hidden. Where "1" releases the access to parameters and "0" locks the access to the parameters.

0 to 9999 Factory

Setting:

NOTE!

The view of parameter P000 on the HMI will only be available when the password is active (P200 = 1). The access to the parameters and P000 is cleared together with the powering down of the inverter.

CFW300 | 5-1

Programming Basic Instructions

P200 - Password

Adjustable Range:

0 = Inactive 1 = Active

Factory Setting:

2 to 9999 = New Password

Properties: cfg

Description:

It allows activating the password (by inserting a new value) or disabling it. For further details regarding the use of this parameter, refer to Table 5.1 on page 5-2.

Table 5.1: Required procedure for each kind of action

Action Procedure

Activate password

Change password 1. Set the current value of the password (P000 = password)

Disable password

Disable password 1. Activate a factory default by means of P204

(1) It only allows changing the content of the parameters when P000 is equal to the value of the password. (2) It is allowed to change the content of the parameters and P000 is inaccessible.

1. Set P200 with the desired value for the password (P200 = password)

2. The setting is completed, the new password is active and P200 is automatically adjusted for 1 (password

2. Set the desired value for the new password in P200 (P200 = new password)

3. The setting is completed, the new password is active and P200 is automatically adjusted for 1 (password

1. Set the current value of the password (P000 = password)

2. Set inactive password (P200 = 0)

3. The setting is completed, the password is disabled

2. The setting is completed, the password is disabled

active)

(1)

(2)

P205 - Main Display Parameter Selection

Adjustable Range:

Properties:

Description:

This parameter defines which parameter will be viewed on the HMI when the motor is enabled after initialization.

0 to 999 Factory

Setting:

P207 - Bar Graph Parameter Selection

Adjustable Range:

Properties:

Description:

This parameter defines which parameter will be shown on the HMI bar graph.

0 to 999 Factory

Setting:

P208 - Reference Scale Factor

Adjustable Range:

Properties:

1 to 9999 Factory

Setting:

600 (500)

Description:

This parameter allows adjusting the scale of the parameter speed reference P001 and output (motor) speed P002 so as to convert the indication of frequency values applied to the motor (Hz) into angular speed in "rpm" or a proportional value in "%", for instance.

5-2 | CFW300

Programming Basic Instructions

Together with the unit in P209 and the decimal places in P210, the rated reference (P208) defines the speed indication on the inverter HMI. According to the factory default of those parameters, the preset scale on the inverter is in "Hz" and with a decimal place (60.0 Hz or 50.0 Hz). On the other hand, by setting P208 = 1800 or 1500, P209 = 7 and P210 = 0, a scale in "rpm" with no decimal places is defined (1800 rpm or 1500 rpm).

P209 - Reference Engineering Unit

Adjustable Range:

Properties:

Description:

This parameter selects the engineering unit that will be presented on parameters P001 and P002.

0 and 1 = Without Unit 2 = V 3 = Hz 4 = Without Unit 5 = % 6 = Without Unit 7 = rpm

Factory Setting:

P210 - Reference Decimal Point

Adjustable Range:

Properties:

Description:

This parameter allows setting the form of indication of parameters P001 and P002.

0 = wxyz 1 = wxy.z 2 = wx.yz 3 = w.xyz

Factory Setting:

P213 - Bar Graph Scale Factor

Adjustable Range:

Properties:

Description:

This parameter configures the full scale (100 %) of the bar graph to indicate the parameter selected by P207.

1 to 9999 Factory

Setting:

1 x I

nom

P842 - Quick View 1 IR

P843 - Quick View 2 IR

Adjustable Range:

Properties:

Description:

These parameters define which parameters (their respective values) will be viewed by using the of the infrared remote control (available with the accessory CFW300-IOADR).

0 to 959 Factory

Setting:

P842 = 2 P843 = 375

CFW300 | 5-3

Programming Basic Instructions

For further details, refer to the installation, configuration and operation guide of the CFW300-IOADR I/O expansion module.

5.2 BACKUP PARAMETERS

The CFW300 BACKUP functions allow saving the inverter current parameter contents in a specific memory (virtual EEPROM - flash memory area of the microprocessor), or overwrite the current parameters with the content of the specified memory.

P204 - Load / Save Parameters

Adjustable Range:

0 to 4 = Not Used 5 = Load WEG 60 Hz

Factory Setting:

6 = Load WEG 50 Hz 7 = Load User

8 = Not Used 9 = Save User 10 = Not Used 11 = Load Default SoftPLC 12 and 13 = Reserved

Properties:

cfg

Description:

Table 5.2 on page 5-4 describes the actions performed by each option.

Table 5.2: Option of parameter P204

P204 Action

0 to 4 Not Used: no action

5 Load WEG 60 Hz: it loads the default parameters on the inverter with the factory default for 60 Hz 6 Load WEG 50 Hz: it loads the default parameters on the inver ter with the factory default for 50 Hz 7 Load User: it transfers the content of the memory from user parameter to the inverter current parameters 8 Not Used: no action

9 Save User: it transfers the current content of the parameters to the memory of user parameters 10 Not Used: no action 11 Load Default SoftPLC: it loads the factory default in SoftPLC parameters (P910 to P959)

12 and 13 Reserved

In order to load the parameters of user to the CFW300 operating area (P204 = 7) it is necessary that this area be previously saved.

The operation of uploading this memory (P204 = 7), can also be done via digital inputs (DIx). For further details referring to this programming, refer to Section 12.5 DIGITAL INPUTS on page 12-11.

NOTE!

When P204 = 5 or 6, parameters P295 (Inv. Rated Current), P296 (Line Rated Voltage) and P308 (Serial Address) are not changed.

NOTE!

In order to upload the user parameters (P204 = 7), the factory default must be uploaded first (P204 = 5 or 6).

5-4 | CFW300

Programming Basic Instructions

5.3 SITUATIONS FOR CONFIG STATUS

The Config status is indicated by the HMI "ConF" status, as well as in parameters P006 and P680. Such status indicates that the CFW300 cannot enable the output PWM pulses because the inverter configuration is incorrect or incomplete. For further details about indications of Config state on the HMI, refer to Chapter 15 READING

PARAMETERS on page 15-1.

P047 - Estado CONF

Adjustable Range:

Properties:

0 a 999 Factory

Setting:

Description:

The table below shows the situations of Config status, where the user can identify the origin condition through parameter P047.

Table 5.3: Situations for Config status

P047 Condition

0 Out of CONFIG status. The HMI and parameters P006 and P680 must not indicate ConF

1 Two or more DIx (P263...P270) programmed for (4 = Forward Run)

2 Two or more DIx (P263...P270) programmed for (5 = Reverse Run)

3 Two or more DIx (P263...P270) programmed for (6 = Start)

4 Two or more DIx (P263...P270) programmed for (7 = Stop)

5 Two or more DIx (P263...P270) programmed for (8 = Direction of Rotation)

6 Two or more DIx (P263...P270) programmed for (9 = LOC/REM)

7 Two or more DIx (P263...P270) programmed for (11 = Accelerate E.P.)

8 Two or more DIx (P263...P270) programmed for (12 = Decelerate E.P.)

9 Two or more DIx (P263...P270) programmed for (14 = 2nd Ramp)

10 Reserved

11 Two or more DIx (P263...P270) programmed for (24 = Disable Flying Start)

12 Two or more DIx (P263...P270) programmed for (26 = Programming Off)

13 Reserved

14 Reserved

15 DIx (P263...P270) programmed for (4 = Forward Run) without DIx (P263...P270) programmed for (5 = Reverse Run) or the

opposite 16 DIx (P263...P270) programmed for (6 = Start) without DIx (P263...P270) programmed for (7 = Stop) or the opposite 17 P221 or P222 programmed for (8 = Multispeed) without DIx (P263...P270) programmed for (13 = Multispeed) or the opposite 18 P221 or P222 programmed for (7 = E.P.) without DIx (P263...P270) programmed for (11 = Accelerate E.P) or the opposite 19 P224 programmed for (1 = DIx) OR P227 programmed for (1 = DIx) without DIx (P263...P270) programmed for (1 = Run/Stop) AND

without DIx (P263...P270) programmed for (2 = General Enable) AND without DIx (P263...P270) programmed for (3 = Quick

Stop) AND without DIx (P263...P270) programmed for (4 = Forward Run) AND without DIx (P263...P270) programmed for

(6 = Start) 20 Reserved 21 P221 or P222 programmed for (8 = Multispeed) with DI1 (P263) AND DI2 (P264) OR DI1 (P263) AND DI5 (P267) OR DI1 (P263)

AND DI6 (P268) OR DI2 (P264) AND DI5 (P267) OR DI2 (P264) AND DI6 (P268) OR DI5 (P267) AND DI6 (P268) programmed

for (13 = Multispeed) 22 Minimum Frequency Reference (P133) greater than Maximum Frequency Reference (P134)

29 Two or more DIx (P263...270) programmed for (49 = Enable Fire Mode) OR two or more DOx (P275...P278) Programmed for

(45 = Fire Mode OR P580 programmed for 1, 2 or 4 (Fire Mode Enabled) without DIx programmed for (49 = Enable Fire Mode)

OR Dix programmed for (49 = Enable Fire Mode) OR Dox programmed for (47 = Fire Mode) and P580 programmed for

(0 = Fire Mode Disabled) or (3 = Reserved)

CFW300 | 5-5

Programming Basic Instructions

5.4 ENGINEERING UNITS FOR SOFTPLC

This parameter group allows the user to configure the engineering units for indication on the HMI of the user's parameters of the SoftPLC module.

P510 - SoftPLC Engineering Unit

Adjustable Range:

Properties:

Description:

This parameter selects the engineering unit that will be viewed on the HMI, that is, any user’s parameter of the SoftPLC which is related to the SoftPLC engineering unit will be viewed in this format.

0 = Without Unit 1 = A 2 = V 3 = Hz 4 = s 5 = % 6 = ºC (°F) 7 = rpm

Factory Setting:

P511 - SoftPLC Indication Form

Adjustable Range:

Properties:

Description:

0 = wxyz 1 = wxy.z 2 = wx.yz 3 = w.xyz

Factory Setting:

This parameter selects the decimal point that will be viewed on the HMI, that is, any user’s parameter of the SoftPLC which is related to the SoftPLC indication form will be viewed in this format.

NOTE!

The engineering unit may be selected in the “Configuration of the User’s Parameters” window in the WPS program.

5-6 | CFW300

Identification of the Inverter Model and Accessories

6 IDENTIFICATION OF THE INVERTER MODEL AND ACCESSORIES

In order to check the inverter model, see the code on the product nameplate on the side of the inverter.

Once the inverter model identification code is checked, it is necessary to interpret it in order to understand its meaning. Refer to chapter 2 General Information of the CFW300 user’s manual.

Below are the parameters related to the inverter model which change according to the inverter model and version. Those parameters must comply with the data read on the product identification label.

6.1 INVERTER DATA

P023 - Main Software Version

P024 - IO's Expansion Accessory Software Version

P025 - Communication Accessory Software Version

Adjustable Range:

Properties:

Description:

They indicate the software versions of the microprocessors: main, on the control card C300X and accessories, on the accessories connected according to parameters P027 and P028.

0.00 to 99.99 Factory

Setting:

P613 – Software Revision

Adjustable Range:

Properties: ro Access Groups

via HMI:

Description:

This parameter is a counter that indicates the software revision. It is automatically generated by the machine that generated the firmware.

-9999 a 9999 Factory

Setting:

READ

According to software revision

P027 - Configuration of the IO's Expansion Accessories

P028 - Configuration of the Communication Accessories

Adjustable Range:

Properties:

Description:

These parameters identifies the accessories connected to the product. The following tables present the accessories that depend on parameters P027 and P028.

0 to 10 Factory

Setting:

CFW300 | 6-1

Identification of the Inverter Model and Accessories

Table 6.1: IO's expansion accessories identified on the CFW300

Name Description P027

- No accessories 0 CFW300-IOAR Accessory for IO’s expansion: 1 analog input + 1 analog output + 3 relay digital outputs 1 CFW300-IODR Accessory for IO’s expansion: 4 digital inputs (NPN/PNP) + 3 relay digital outputs 2

CFW300-IOADR Accessory for IO’s expansion: 1 input for infrared receiver + 1 NTC sensor input + 3 relay digital outputs 3

CFW300-IOAENC Accessory for IO’s expansion: 1 analog input + 2 analog outputs + 1 differential encoder input 4

- Reserved 5 CFW300-IODF Accessory for IO expansion: 3 inputs and 3 outputs in frequency 6

- Reserved 7 to 10

Tabl e 6 . 2 : Communication expansion accessories identified on the CFW300

Name Description P028

- No accessories 0 CFW300-HMIR Remote HMI accessory (via CFW300-CRS485 accessory) 1 CFW300-CBLT Bluetooth communication accessory 2

CFW300-CCAN Accessory with communication CANopen and DeviceNet 3 CFW300-CPDP Accessory with communication Proﬁbus DP 4

- Reserved 5 to 10

P029 - Power Hardware Configuration

Adjustable Range:

0 to 11 Factory

Setting:

According to inverter model

Properties: ro

Description:

This parameter identifies the inverter model, distinguishing the supply voltage and the rated current according to Table 6.3 on page 6-2.

From P029, the CFW300 determines the current and voltage parameters depending on the model identification. On the other hand, this action is only effected at the moment of the factory standard load (P204 = 5 or 6).

Tabl e 6 . 3 : Identification of the CFW300 models

Frame Size Voltage Power Supply Current P029

1.6 A 1

110 / 127 Vac Single-Phase

(*) The value 0 corresponds to an unidentified model (F084).

200 / 240 Vac Single-Phase or Three-Phase

310 Vd c DC Link

200 / 240 Vac

310 Vd c DC Link

Single-Phase or Three-Phase 10.0 A 10 Three-Phase 15.2 A 11

2.6 A 2

4.2 A 3

6.0 A 4

1.6 A 5

2.6 A 6

4.2 A 7

6.0 A 8

7.3 A 9

1.6 A 5

2.6 A 6

4.2 A 7

6.0 A 8

7.3 A 9

10.0 A 10

15.2 A 11

6-2 | CFW300

P295 - Inverter Rated Current

Identification of the Inverter Model and Accessories

Adjustable Range:

Properties:

Description:

This parameter presents the inverter rated current as per Table 6.3 on page 6-2.

1.6 to 15.2 A Factory

Setting:

According inverter model

P296 - Line Rated Voltage

Adjustable Range:

Properties:

Description:

This parameter presents the inverter power supply according to identification performed after power-up.

0 = Reserved 1 = 110 / 127 Vac 2 = 200 / 240 Vac or 310 Vdc

Factory Setting:

According inverter model

P297 - Switching Frequency

Adjustable Range:

Properties:

2.5 to 15.0 kHz Factory

Setting:

cfg

5.0 kHz

Description:

You can use this parameter to define the inverter IGBT switching frequency.

The inverter switching frequency may be adjusted according to the application needs. Higher switching frequencies imply less acoustic noise in the motor. However, the switching frequency choice results in a compromise among the acoustic noise in the motor, the inverter IGBT losses and the maximum permitted currents.

The reduction of the switching frequency reduces the effects related to the motor instability, which occurs in certain application conditions. Besides, it reduces the earth leakage current, preventing the actuation of the faults F070 (output overcurrent or short-circuit).

P219 - Start Point of the Switching Frequency Reduction

Adjustable Range:

Properties:

Description:

It defines the point at which automatic gradual reduction of the switching frequency occurs. That significantly improves the measurement of the output current at low frequencies and consequently the performance of the inverter.

0.0 to 15.0 Hz Factory

Setting:

cfg

15.0 Hz

NOTE!

Both the function related to P219 and the function controlled by P397 (bit 3) act by reducing the switching frequency. As the function related to P219 is intended to improve the reading of the inverter current, that function has priority of action over the function controlled by P397 (bit 3).

CFW300 | 6-3

Identification of the Inverter Model and Accessories

6-4 | CFW300

Logical Command and Speed Reference

7 LOGICAL COMMAND AND FREQUENCY REFERENCE

The drive of the electric motor connected to the inverter depends on the logical command and on the reference defined by one of the several possible sources, such as: HMI keys, digital inputs (DIx), analog inputs (AIx), Serial/ USB interface, CANopen/DeviceNet interface, SoftPLC, etc.

The command via HMI is limited to a set of functions pre-defined for the keys according to Chapter 4 HMI AND

BASIC PROGRAMMING on page 4-1, similarly to the digital inputs (DIx), with the functions implemented in

parameter P263 to P270. On the other hand, the command via digital interfaces, such as communication network and SoftPLC, act directly on the inverter control word by means of control parameters and system markers of the SoftPLC, respectively.

The frequency reference in turn is a numeric value in 16 bits with signal with scale in Hertz (Hz), a resolution of

0.1 Hz and full scale at 400.0 Hz.

7.1 SELECTION FOR LOGICAL COMMAND AND FREQUENCY REFERENCE

The inverter command and reference source is defined by the inverter parameters for two different situations: Local and Remote, which can be switched dynamically during the inverter operation. Thus, for a certain parameterization, the inverter has two sets for command and reference, according to block diagram of Figure 7.1 on page 7-2.

Parameter P220 determines the source of commands for Local and Remote situations.

Parameters P223, P224 and P225 define the commands in the Local situation; parameters P226, P227 and P228 define the commands in the Remote situation, and parameter P105 determines the source for selection between 1st and 2nd Ramp. This structure for the selection of the command source is shown in Figure 7.1 on page 7-2.

Parameters P221 and P222 define the frequency reference in the Local and Remote situations.

This structure for the selection of the reference source is shown in Figure 7.2 on page 7-3.

CFW300 | 7-1

Logical Command and Speed Reference

Direction of

rotation

Run/ Stop

JOG

Direction of

rotation

P226 P223P225P105

P227 P224

JOG

All the command

and reference sources of the

Inverter

LOC/REM

P220 P228

2nd Ramp

Control word

LOC

Control word

REM

Run/ Stop

7-2 | CFW300

Reference

frequency

P221P222

Reference

frequency

Figure 7.1: Block diagram for commands and references

LOC

REM

Reference frequency

HMI

Reference key

(P121)

Logical Command and Speed Reference

Command selection

frequency

P221 or P222

0 - Key

D1 D2 D3 D4

GND

AI1 (A)

GND

AI1 (V )

10 V N.C.

Commom

N.O.

CFW300

CFW300-IOAR or

CFW300-IODR or

CFW300-IOADR or

CFW300-IOAENC

(via DI1 to

DI4)

DIx

AI1

P249

Accel.

Decel.

Electronic potentiometer

P234

P247

P124 to P231

P131 P130 P129 P128 P127 P126 P125 P124

000 001 010 011 100 101 110 111

Multispeed

P232

4 - FI

17 - FI >0

7 - eP

Frequency

reference of

the inverter

8 - Multispeed

1 - AI1

14 - AI1 >0

5 - AI1 + AI2 >0

6 - AI1 + AI2

RS-485 - USB

converter

Bluetooth

CANopen,

DeviceNet or

Profibus DP

SOftPLC

adapter

AI2

P239

CFW300-CRS232

CFW300-CCAN

P237

CFW300-CRS485

CFW300-CUSB

CFW300-CBLT

CFW300-CPDP

2 - AI2

15 - AI2 >0

9 - Serial/USB

11 - CO/DN/D P

12 - SoftPLC

Figure 7.2: Structure to select the frequency reference

CFW300 | 7-3

Logical Command and Speed Reference

P220 - Local/Remote Selection

Adjustable Range:

0 = Always Local 1 = Always Remote

Factory Setting:

2 and 3 = Not Used 4 = Digital Input (DIx) 5 = Serial/USB (LOC) 6 = Serial/USB (REM) 7 and 8 = Not Used 9 = CO/DN/DP (LOC) 10 = CO/DN/DP (REM) 11 = SoftPLC

Properties:

cfg

Description:

It defines the command origin source which will select between Local situation and Remote situation, where:

 LOC: means Local situation default.

 REM: means Remote situation default.

 DIx: according to function programmed for digital input in P263 to P266.

 CO / DN / DP: CANopen, DeviceNet or Profibus DP Interface.

P221 - Frequency Reference Selection - LOCAL Situation

P222 - Frequency Reference Selection - REMOTE Situation

Adjustable Range:

Properties:

Description:

These parameters define the origin source for the frequency reference in the Local situation and Remote situation. Some comments on the options of this parameter:

0 = HMI 1 = AI1 2 = AI2 3 = Not Used 4 = Frequency Input (FI) 5 = AI1 + AI2 > 0 6 = AI1 + AI2 7 = E.P. 8 = Multispeed 9 = Serial/USB 10 = Not Used 11 = CO/DN/DP 12 = SoftPLC 13 = Not Used 14 = AI1 > 0 15 = AI2 > 0 16 = Not Used 17 = FI > 0

cfg

Factory Setting:

P221 = 0 P222 = 1

 AIx: it refers to the analog input signal according to Section 12.1 ANALOG INPUTS on page 12-1.

 HMI: the reference value set by the keys and are contained in parametere P121.

7-4 | CFW300

Logical Command and Speed Reference

 E . P.: electronic potentiometer; refer to Section 12.5 DIGITAL INPUTS on page 12-11.

 Multispeed: refer to Section 12.5 DIGITAL INPUTS on page 12-11.

 AIx > 0: the negative values of the AIx reference are zeroed.

 CO / DN / DP: CANopen, DeviceNet or Profibus DP Interface.

P223 - FORWARD/REVERSE Selection - LOCAL Situation

P226 - FORWARD/REVERSE Selection - REMOTE Situation

Adjustable Range:

0 = FORWARD 1 = REVERSE

Factory Setting:

P223 = 0

P226 = 4 2 and 3 = Not Used 4 = DIx 5 = Serial/USB (FWD) 6 = Serial/USB (REV) 7 and 8 = Not Used 9 = CO/DN/DP (FWD) 10 = CO/DN/DP (REV) 11 = Not Used 12 = SoftPLC

Properties:

cfg

Description:

They define the origin source for the "Direction of Rotation" command in the Local and Remote situation, where:

 FWD: Means Forward.

 REW: Means Reverse.

 DIx: refer to Section 12.5 DIGITAL INPUTS on page 12-11.

 CO / DN / DP: CANopen, DeviceNet or Profibus DP Interface.

P224 - Run / Stop Selection - LOCAL Situation

P227 - Run / Stop Selection - REMOTE Situation

Adjustable Range:

Properties:

Description:

These parameters define the origin source for the "Run/Stop" command in the Local and Remote situation. This command corresponds to the functions implemented in any of the command sources able to enable the motor movement, that is, General Enable, Ramp Enable, Forward Run, Reverse Run, Start, etc.

0 = HMI Keys 1 = DIx 2 = Serial/USB 3 = Not Used 4 = CO/DN/DP 5 = SoftPLC

cfg

Factory Setting:

P224 = 0

P227 = 1

CFW300 | 7-5

Logical Command and Speed Reference

P225 - JOG Selection - LOCAL Situation

P228 - JOG Selection - REMOTE Situation

Adjustable Range:

Properties:

Description:

These parameters define the origin source for the JOG function in the Local and Remote situation. The JOG function means a Run/Stop command added to the reference defined by P122; see Item 7.2.3 Parameters for

Frequency Reference on page 7-8.

0 = Disabled 1 = Not Used 2 = DIx 3 = Serial/USB 4 = Not Used 5 = CO/DN/DP 6 = SoftPLC

cfg

Factory Setting:

P225 = 1 P228 = 2

7.2 FREQUENCY REFERENCE

The frequency reference is the value applied to the input of the acceleration ramp module (P001) to control the

frequency applied to the inverter output (P002) and consequently the motor shaft speed.

Inside the CPU, the inverter uses signed 16 bit variables to treat the frequency references. Besides, the full scale of the reference, output frequency and related variables are defined in 400.0 Hz. On the other hand, depending on the source, this scale is conveniently modified considering the interface with the user by standardization or application requirements.

In general, the digital references defined by parameters such as: HMI keys (P121), Multispeed (P124 to P131) and E.P. have a scale from 0.0 to 400.0 Hz with resolution of 0.1 Hz.

In digital inputs (DIx), on the other hand, the reference is defined according to the function predefined for P263 to P266.

The frequency reference via analog inputs and frequency input is according to the signal, gain and offset parameters P230 to P250. The full scale of the reference is always by P134, that is, maximum value in AIx is equivalent to the frequency reference equal to P134.

The digital references Serial/USB, CANopen, DeviceNet, Profibus DP and SoftPLC act on a standardized scale called "13-bit speed", where the value 8192 (213) is equivalent to the motor rated frequency (P403). Those references are accessed by parameters P683 and P685.

The digital references, though, have a different scale and the frequency reference parameters with their range from

0.0 to 400.0 Hz, according to previous descriptions. The frequency value on the ramp input (P001) is always limited by P133 and P134. For example, the JOG reference is given by P122, this parameter may be set in up to 400.0 Hz, but the value applied to the ramp input as reference will be limited by P134 when the function is executed.

Table 7.1: Summary of the scales and resolutions of the frequency references

Reference Full Scale Resolution

Communication Networks and SoftPLC -400.0 Hz to 400.0 Hz Speed 13 Bits (P403/8192)

Analog Inputs (AIx) -P13 4 to P13 4 10 bits or (P134/1024)

HMI Parameter -400.0 Hz to 400.0 Hz 0 .1 Hz

7-6 | CFW300

Logical Command and Speed Reference

7.2.1 Limits for Frequency Reference

Although the parameters to adjust the reference have a wide range of values (0 to 400.0 Hz), the value applied to the ramp is limited by P133 and P134. Therefore, the values in module out of this range will have no effect on the reference.

P133 - Minimum Frequency Reference

Adjustable Range:

Properties:

0.0 to 400.0 Hz Factory

Setting:

3.0 Hz

P134 - Maximum Frequency Reference

Adjustable Range:

Properties:

Description:

Limits for frequency reference of the inverter. These limits are applied to any reference source, even in case of "13-bit speed".

0.0 to 400.0 Hz Factory

Setting:

66.0 (55.0) Hz

7.2.2 Speed Reference Backup

P120 - Speed Reference Backup

Adjustable Range:

Properties:

0 = Inactive 1 = Active 2 = Backup by P121

Factory Setting:

Description:

This parameter defines the operation of the backup function of the speed reference from one of the options active (P120 = 1), inactive (P120 = 0) and by P121 (P120 = 2). This function, in turn, determines the form of backup of the digital references of the sources: HMI (P121), E.P., Serial/USB (P683), according to Table 7.2 on

page 7-7.

Table 7.2: Options of parameter P120

P120 Reference Initial Values at the Enabling or Power-Up

0 Value of P133 1 Last adjusted value 2 Value of P121

If P120 = Inactive, the inverter will not save the speed reference value when it is disabled. Thus, when the inverter is enabled again, the speed reference value will become the frequency minimum limit value (P133).

If P120 = Active, the value set in the reference is not lost when the inverter is disabled or powered down.

If P120 = Backup by P121, the reference initial value is fixed by P121 at the enabling or power-up of the inverter.

CFW300 | 7-7

Logical Command and Speed Reference

7.2. 3 Parameters for Frequency Reference

P121 - Frequency Reference via HMI

Adjustable Range:

Properties:

Description:

Parameter P121 stores the frequency reference via HMI (P221 = 0 or P222 = 0). When the keys and are active and the HMI in the monitoring mode, the value of P121 is increased and shown on the HMI main display. Besides, the P121 is used as input for the reference backup function.

NOTE!

The maximum setting value of parameter P121 via HMI is limited by P134 and P133.

0.0 to 400.0 Hz Factory

Setting:

3.0 Hz

P122 - Frequency Reference for JOG

Adjustable

Range:

Properties:

Description:

During the JOG command, the motor accelerates up to the value defined in P122, following the acceleration ramp set according to P105. This command may be activated by any of the sources, as per Section 7.1

SELECTION FOR LOGICAL COMMAND AND FREQUENCY REFERENCE on page 7-1. The negative values

determine a direction of rotation opposite to that defined by the inverter command word.

-400.0 to 400.0 Hz Factory

Setting:

5.0 Hz

P124 - Multispeed Reference 1

Adjustable Range:

-400.0 to 400.0 Hz Factory

P125 - Multispeed Reference 2

Adjustable Range:

-400.0 to 400.0 Hz Factory

P126 - Multispeed Reference 3

Adjustable Range:

-400.0 to 400.0 Hz Factory

P127 - Multispeed Reference 4

Adjustable Range:

-400.0 to 400.0 Hz Factory

3.0 Hz

Setting:

10.0 (5.0) Hz

Setting:

20.0 (10.0) Hz

Setting:

30.0 (20.0) Hz

Setting:

7-8 | CFW300

P128 - Multispeed Reference 5

Logical Command and Speed Reference

Adjustable Range:

-400.0 to 400.0 Hz Factory

Setting:

40.0 (30.0) Hz

P129 - Multispeed Reference 6

Adjustable Range:

-400.0 to 400.0 Hz Factory

Setting:

50.0 (40.0) Hz

P130 - Multispeed Reference 7

Adjustable Range:

-400.0 to 400.0 Hz Factory

Setting:

60.0 (50.0) Hz

P131 - Multispeed Reference 8

Adjustable Range:

Properties:

Description:

By the combination of up to three digital inputs, one from eight levels that form the multispeed reference is selected. Read the description of the of the digital inputs in Section 12.5 DIGITAL INPUTS on page 12-11, as well the reference selection in Section 7.1 SELECTION FOR LOGICAL COMMAND AND FREQUENCY REFERENCE

on page 7-1. The negative values determine a direction of rotation opposite to that defined by the inverter

command word (bit 2 of P682).

-400.0 to 400.0 Hz Factory

Setting:

66.0 (55.0) Hz

Figure 7.3 on page 7-10 and Table 7.3 on page 7-10 show the operation of the Multispeed. Although the most

significant digital input may be set at DI1 or DI2, only one of those options is allowed; otherwise, the Config state (ConF), according to Section 5.3 SITUATIONS FOR CONFIG STATUS on page 5-5, is activated to indicate parameterization incompatibility.

CFW300 | 7-9

Logical Command and Speed Reference

Output frequency

P129

P128

P127

P126

P125

P124

DI1 or DI2

DI5 or DI6

DI3 or DI7

DI4 or DI8

Figure 7.3: Operating graph of the Multispeed function

P131

P130

Acceleration

ramp

Time

Active

Inactive

Active

Inactive

Active

Inactive

Table 7.3: Multispeed frequency reference

8 Referency

4 Referency

2 Referency

DI1 or DI2 or DI5 or DI6 DI3 or DI7 DI4 or DI8 Frequency Reference

Inactive Inactive Inactive P124 Inactive Inactive Active P12 5 Inactive Active Inactive P126 Inactive Active Active P127

Active Inactive Inactive P128 Active Inactive Active P129 Active Active Inactive P130 Active Active Active P131

7.2. 4 Reference via Electronic Potentiometer

The Electronic Potentiometer function (E.P.) allows the frequency reference to be set by means of two digital inputs (one to increment it and another to decrement it).

In order to enable this function, you must first configure the referency reference via E.P., program P221 = 7 and/or P222 = 7. After enabling this function, just program two digital inputs (P263 to P266) in 11 or 33 (Accelerate E.P.) and 12 or 34 (Decelerate E.P.).

Figure 7.4 on page 7-11 shows the operation of E.P. function of three digital inputs (Accelerate E.P., Decelerate

E.P. and Run/Stop). In this example, the reference reset is done with the inverter disabled and activating both Accelerate and Decelerate E.P. inputs. Besides, you can monitor the action of the inputs individually, as well as the action of the reference backup (P120 = 1) when the Run/Stop command is opened and closed again.

7-10 | CFW300

DIx - Accelerate

Logical Command and Speed Reference

DIx - Decelerate

Enabling (RUN)

Output frequency

DIx - Accelerate

Reset

DIx - Decelerate

DIx - Run/Stop

7.2. 5 Frequency Input FI

Ramp

P133

Active

Inactive

Figure 7.4: Operating graph of the E.P. function

Reset

Inactive

Active

Reference

Time

Inactive

Time

The behaviors of the analog input and frequency input are described in details in Section 12.4 FREQUENCY INPUT

on page 12-9. Thus, after the proper signal treatment, it is applied to the ramp input according to the selection of

the reference described in Section 7.1 SELECTION FOR LOGICAL COMMAND AND FREQUENCY REFERENCE

on page 7-1.

7.2.6 "13-Bit Speed" Reference

The 13-bit Frequency Reference is a scale based on the motor rated speed (P402) or on the motor rated frequency (P403). In the CFW300, parameter P403 is taken as the base to determine the frequency reference.

Thus, the 13-bit frequency value has a range of 16 bits with signal, that is, -32768 to 32767; however, the rated frequency in P403 is equivalent to the value 8192. Therefore, the maximum value in the range 32767 is equivalent to four times P403.

The 13-bit frequency reference is used in parameters P681 and P683, which are related to the interfaces with communication (Serial/USB, CANopen, DeviceNet and Profibus DP) of the product.

7.3 CONTROL WORD AND INVERTER STATUS

The inverter control word is the grouping of a set of bits to determine the commands received by the inverter from an external source. On the other hand, the status word is another set of bits that define the inverter status. This way, the control and status words establish an interface for the exchanging of information between the inverter and an external module, such as a communication network or a controller.

CFW300 | 7-11

Logical Command and Speed Reference

P680 - Logical Status

Adjustable Range:

Properties:

0 to FFFF (hexa) Factory

Setting:

Description:

The inverter status word is unique for all the sources and can only be accessed for reading. It indicates all the relevant operating status and modes of the inverter. The function of each bit of P680 is described in Table 7.4

on page 7-12.

Table 7.4: Status word

BIT Function Description

0 Reserved 1 Run Command 0: There was no Run command

2 Fire Mode 0: Fire Mode function inactive

3 and 4 Reserved -

5 2nd Ramp

6 Conﬁg. Status

7 Alarm

8 Running

9 Enabled

10 Forward

11 JOG

12 Remote

13 Undervoltage

14 Reserved 15 Fault

1: There was Run command

1: Fire Mode function active

0: 1st acceleration and deceleration ramp by P100 and P101 1: 2nd acceleration and deceleration ramp by P102 and P103

0: inverter operating in normal conditions 1: inverter in conﬁguration state. It indicates a special condition in which the inverter cannot be

enabled, because it has parameterization incompatibility

0: inverter is not in alarm state 1: inverter is in alarm state

0: motor is stopped 1: inverter is running according to reference and command

0: inverter is completely disabled 1: inverter is completely enabled and ready to turn the motor

0: motor is running in the reverser direction 1: motor is running in the foward direction

0: JOG function inactive 1: JOG function active

0: inverter in Local mode 1: inverter in Remote mode

0: no undervoltage 1: with undervoltage

0: inverter is not in fault state 1: some fault registered by the inverter

P682 - Serial / USB Control

P684 - CANopen / DeviceNet / Profibus DP Control

Adjustable Range:

Properties:

Description:

The inverter control word for a certain source is accessible for reading and writing, but read only access is permitted for the other sources. The inverter has a common word for each interface, which is defined by the function of its bits separately as per Table 7.5 on page 7-13. The value of P682 is indicated in hexadecimal.

7-12 | CFW300

0000h to FFFFh (hexa) Factory

Setting:

Logical Command and Speed Reference

Table 7.5: Control word

BIT Function Description

0 Ramp Enable 0: stops the motor by deceleration ramp

1 General Enable 0: disables the inverter completely, interrupting the power supply to the motor

2 Run Forward 0: spins the motor in the opposite direction of the reference signal (reverse)

3 Enable JOG 0: disable JOG function

4 Remote 0: inverter goes into Local mode

5 2nd Ramp 0: acceleration and deceleration ramp by P100 and P101

6 Reserved 7 Fault Reset 0: no function

8 to 15 Reserved -

1: spins the motor according to the acceleration ramp until reaching the speed reference value

1: enables the inverter completely, allowing the operation of the motor

1: spins the motor in the direction of the reference signal (forward)

1: enable JOG function

1: inverter goes into Remote mode

1: acceleration and deceleration ramp by P102 and P103

1: if in fault state, reset the fault

P229 - Stop Mode

Adjustable Range:

Properties:

0 = Ramp to Stop 1 = Coast to Stop

cfg

Factory Setting:

Description:

This parameter defines the motor stop mode when the inverter receives the "Stop" command. Table 7.6 on

page 7-13 describes the options of this parameter.

Table 7.6: Selection of stop mode

P229 Description

0 The inverter will apply the stop ramp programmed in P101 or P103 1 The motor will run free until it stops

NOTE!

When the Coast Stop mode is programmed and the Flying Start function is disabled, only activate the motor if it is stopped.

NOTE!

This parameter is applied to all the inverter command sources, but it was created aiming at allowing the command via HMI to be able to disable the motor by inertia instead of deceleration ramp. In this way, when P229 = 1, Bit 0 of the control word (Ramp Enable) has a function similar to Bit 1 (General Enable). The same way, the digital input functions such as: Run/Stop, Forward/Reverse Run stop the motor by inertia in this condition of P229.

7.3 .1 Control via HMI Inputs

Contrary to the network interfaces and SoftPLC, the HMI commands do not access the inverter control word directly, because of limitations of key functions and HMI behavior. The HMI behavior is described in Chapter 4

HMI AND BASIC PROGRAMMING on page 4-1.

7.3 . 2 Control via Digital Inputs

Contrary to the network interfaces and SoftPLC, the digital inputs do not access the inverter control word directly, because there are several functions for DIx that are defined by the applications. Such digital input functions are detailed in Section 12.5 DIGITAL INPUTS on page 12-11.

CFW300 | 7-13

Logical Command and Speed Reference

7-14 | CFW300

Available Motor Control Types

8 AVAILABLE MOTOR CONTROL TYPES

The inverter feeds the motor with variable voltage, current and frequency, providing control of the motor speed. The values applied to the motor follow a control strategy, which depends on the selected type of motor control and on the inverter parameter settings.

The selection of the proper control type for the application depends on the static and dynamic requirements of torque and speed of the driven load, that is, the control type is directly connected to the required performance. Additionally, proper configuration of the selected control mode parameters is essential to reach maximum performance.

The CFW300 is equipped with three control modes for the three-phase induction motor, that is:

 V/f Scalar Control: for basic applications without output speed control.

 Quadratic V/f Scalar Control: for applications that reduce motor and inverter losses without regulation of

the output speed.

 VV W Sensorless Vector Control: for applications that need high performance in the control of the output

speed.

In Chapter 9 V/f SCALAR CONTROL on page 9-1 and Chapter 10 VVW VECTOR CONTROL on page 10-1, each of these kinds of control, related parameters and directions regarding the use of each of these modes are described in details.

P202 - Control Type

Adjustable Range:

Properties:

Description:

This parameter selects the kind of three-phase induction motor control used.

0 = V/f 1 = Quadratic V/f 2 to 4 = Not Used 5 = VV W

cfg

Factory Setting:

P139 - Output Current Filter

Adjustable Range:

Properties:

Description:

Time constant of the filter for the total and active output current. You must consider a filter response time equal to three times the time constant set in P139.

0 to 9.999 s Factory

Setting:

0.05 s

P140 - Slip Compensation Filter

Adjustable Range:

Properties:

Description:

Time constant of the filter for slip compensation in the output frequency. You must consider a filter response time equal to three times the time constant set in P140.

0 to 9.999 s Factory

Setting:

VV W

0.5 s

CFW300 | 8-1

Available Motor Control Types

P397 - Control Configuration

Adjustable Range:

Properties:

0000h to 000Fh Factory

Setting:

cfg

000Bh

Description:

The bits of parameter P397, as shown in Table 8.1 on page 8-2, enable a series of internal options to configure the control of the induction motor, such as:

 Slip Compensation during the Regeneration (Bit 0)

The regeneration is an operating mode of the inverter which occurs when the power flux goes from the motor

to the inverter. The bit 0 of P397 (set in 0) allows the slip compensation to be turned off in this situation. This option is particularly useful when the compensation during the motor deceleration is necessary.

 Output Current Stabilization (Bit 2)

High-performance motors with power above 5 HP are marginally stable when driven by frequency inverters

and at operation with no load. Therefore, in this situation a resonance may occur in the output current which may reach the overcurrent level F070. Bit 2 of P397 (set to 1) activates an algorithm for regulation of the output current in closed loop which neutralizes the oscillations of resonant output current.

 Reduction of P297 at high temperature (Bit 3)

Bit 3 of P397 controls the overtemperature protection action according to section Section 14.2 IGBTS

OVERLOAD PROTECTION (F051 AND A050) on page 14-3.

NOTE!

ATTENTION!

The default setting of P397 meets most application needs of the inverter. Therefore, avoid modifying its content without knowing the related consequences. If you are not sure, contact WEG Technical Assistance before changing P397.

Table 8.1: Options available to configure the control (P397)

Bit 3

P397

0000h Disabled Disabled - Disabled 0001h Disabled Disabled - Enabled 0002h Disabled Disabled - Disabled 0003h Disabled Disabled - Enabled 0004h Disabled Enabled - Disabled 0005h Disabled Enabled - Enabled 0006h Disabled Enabled - Disabled 0007h Disabled Enabled - Enabled 0008h Enabled Disabled - Disabled 0009h Enabled Disabled - Enabled 000Ah Enabled Disabled - Disabled

000Bh Enabled Disabled - Enabled 000Ch Enabled Enabled - Disabled 000Dh Enabled Enabled - Enabled

000Eh Enabled Enabled - Disabled

000Fh Enabled Enabled - Enabled

Reduction of P297 in

A050

Bit 2

Output Current

Stabilization

Bit 1

Reserved

Bit 0

Slip Compensation

During Regeneration

8-2 | CFW300

V/f Scalar Control

9 V/f SCALAR CONTROL

This is the classical control method for three-phase induction motors, based on a curve that relates output frequency and voltage. The inverter works as a variable frequency and voltage source, generating a combination of voltage and frequency according to the configured curve. It is possible to adjust this curve for standard 50 Hz, 60 Hz or special motors.

According to the block diagram of Figure 9.1 on page 9-2, the frequency reference f* is limited by P133 and P134 and applied to the input of "V/f Curve" block, where the output voltage amplitude and frequency imposed to the motor are obtained. For further details on the frequency reference, refer to Chapter 7 LOGICAL COMMAND AND

FREQUENCY REFERENCE on page 7-1.

By monitoring the total and active output current, and the DC link voltage, compensators and regulators are implanted so as to help in the protection and performance of the V/f control. The operation and parameterization of those blocks are detailed in Section 11.2 DC LINK VOLTAGE AND OUTPUT CURRENT LIMITATION on page 11-3.

The advantage of the V/f control is its simplicity and the need of few settings. The start-up is quick and simple and the factory default, in general, requires little or no modification. In cases whose objective is to reduce losses on the motor and inverter, the "Quadratic V/f" may be used, where the flow in the motor air-gap is proportional to the output frequency up to the field weakening point (also defined by P142 and P145). Thus, the result is a torque capacity as a quadratic function of the frequency. The great advantage of such control is the capacity to save energy when driving loads with variable resistant torque, due to the reduction of motor losses (especially losses in the air-gar, magnetic losses).

The V/f or scalar control is recommended for the following cases:

 Drive of several motors with the same inverter (multi-motor drive).

 Energy saving in the drive of loads with quadratic torque/frequency relationship.

 Motor rated current lower than 1/3 of the inverter rated current.

 For test purposes, the inverter is turned on without motor or with a small motor with no load.

 Applications where the load connected to the inverter is not a three-phase induction motor.

 Applications that aim at reducing losses on the motor and inverter (Quadratic V/f).

CFW300 | 9-1

V/f Scalar Control

Power

supply

3φ

P004

Direction

of rotation

P202 = 0 (Control V/f)

P202 = 1 (Quadratic V/f)

P137

CURVE V/f

P202 = 0 (V/f)

P142

P14 3

P136

PWM

, i

Calculation of I

P007

PWM

modulation

space vector

Angle,

sextant

P002

Calculation of I

P003

lxR

P14 5

P146

P202 = 1

(QUADRATIC V/f)

slip

P138

P14 5

P142

P136

9-2 | CFW300

P133

P134

Zero

DC Link Regulation

P151

P100-P104

P135

limitation

P151

Output current

Figure 9.1: Block diagram of V/f scale control

V/f Scalar Control

9.1 PARAMETERIZATION OF THE V/f SCALAR CONTROL

The scalar control is the inverter factory default control mode for its popularity and because it meets most applications of the market. However, parameter P202 allows the selection of other options for the control mode, as per Chapter 8 AVAILABLE MOTOR CONTROL TYPES on page 8-1.

The V/f curve is completely adjustable in four different points as shown in Figure 9.2 on page 9-3, although the factory default set a curve pre-adjusted for motors 50 Hz or 60 Hz, as options for P204. This format, point P0 defines the amplitude applied at 0 Hz, while P2 defines the rated amplitude and frequency and beginning of field weakening. Intermediate points P1 allow the setting of the curve for a non-linear relationship between torque and frequency, for instance, in fans where the load torque is quadratic in relation to the frequency. The field weakening region is determined between P2 and P3, where the amplitude is maintained in 100 %.

Output

voltage (%)

P142

P14 3

P136

Figure 9.2: Curve V/f

P134P14 5P14 6

Output

frequency (Hz)

The factory default setting of the CFW300 defines a linear relation of the torque with the frequency by means of three points (P0, P1 and P2).

The points P0[P136, 0 Hz], P1[P143, P146], P2[P142, P145] and P3[100 %, P134] can be set so that the voltage and frequency relation imposed to the output approximates the ideal curve for the load. Therefore, for loads in which the torque behavior is quadratic in relation to the frequency, such as in centrifugal pumps and fans, the points of the curve can be set or the Quadratic V/f control mode can be used so as to save energy. This Quadratic V/f curve is presented in Figure 9.3 on page 9-3.

Output

voltage (%)

P142

P136

P134P14 5

Figure 9.3: Quadratic V/f Curve

Output

frequency (Hz)

NOTE!

In frequencies below 0.1 Hz, the output PWM pulses are cut, except when the inverter is in DC Braking mode.

CFW300 | 9-3

V/f Scalar Control

P136 - Manual Torque Boost

Adjustable Range:

Properties:

0.0 to 30.0 % Factory

Setting:

V/f

5.0 %

Description:

It actuates at low speeds, that is, in the range 0 to P146 (V/f) or 0 to P145 (Quadratic V/f), increasing the inverter output voltage so as to compensate the voltage drop in the motor stator resistance in order to keep the torque constant.

The optimum setting is the smallest value of P136 which allows the motor satisfactory start. A value greater than necessary will excessively increase the motor current at low speeds, which may lead the inverter to a fault condition (F051 or F070) or alarm condition (A046 or A050), as well as motor overheating. Figure 9.4 on page

9-4 and Figure 9.5 on page 9-4 show the actuation regions of the Torque Boost for the V/f and Quadratic

V/f mode, respectively.

Output

voltage (%)

P142

P14 3

P136

Figure 9.4: Torque boost region for V/f control mode

Output

voltage (%)

P142

P136

Figure 9.5: Torque boost region for quadratic V/f control mode

P134P14 5P14 6

P134P14 5

Output

frequency (Hz)

Output

frequency (Hz)

9-4 | CFW300

P142 - Maximum Output Voltage

P143 - Intermediate Output Voltage

V/f Scalar Control

Adjustable Range:

Properties:

Description:

These parameters allow adjusting the inverter V/f curve together with its orderly pairs P145 and P146.

0.0 to 100.0 % Factory

Setting:

cfg, V/f

P142 = 100.0 % P143 = 50.0 %

P145 - Field Weakening Start Frequency

P146 - Intermediate Output Frequency

Adjustable Range:

Properties:

Description:

These parameters allow adjusting the inverter V/f curve together with its orderly pairs P142 and P143.

The V/f curve can be adjusted in applications where the motor rated voltage is smaller than the power supply voltage, for example, a power supply of 220 V with motor of 200 V.

0.0 to 400.0 Hz Factory

Setting:

cfg, V/f

P145 = 60.0 (50.0) Hz P146 = 30.0 (25.0) Hz

The adjustment of the V/f curve is necessary when the motor has a frequency different from 50 Hz or 60 Hz, or when a quadratic approximation is desired for energy saving in centrifugal pumps and fans, or in special applications: when a transformer is used between the inverter and the motor or the inverter is used as a power supply.

P137 - Automatic Torque Boost

Adjustable Range:

Properties:

Description:

The automatic torque boost compensates the voltage drop in the stator resistance because of active current. Look at Figure 9.1 on page 9-2, where variable m modulation index defined by V/f curve.

P137 actuates similarly to P136, but the value set is applied proportionally to the output active current in relation to the maximum current (2 x P295).

The setting criteria of P137 are the same as those of P136, that is, set the value as low as possible for the motor start and operation at low frequencies, because values above those increase the losses, heating and overload of the motor and inverter.

0.0 to 30.0 % Factory

Setting:

V/f

corresponds to the automatic torque boost action on the

IxR

0.0 %

The block diagram of Figure 9.6 on page 9-6 shows the automatic compensation action IxR responsible for the increment of the voltage in the ramp output according to the increase of the active current.

CFW300 | 9-5

V/f Scalar Control

P007

Voltage

applied on

the motor

Output

active

current

Frequency reference

P139

Figure 9.6: Block diagram of the automatic torque boost

I x R

P136

I x R

automatic

P137

P138 - Slip Compensation

Adjustable Range:

Properties:

Description:

Parameter P138 is used in the motor slip compensation function, when set for positive values. In this case, it compensates the speed drop due to the application of load on the shaft and, consequently, the slip. Thus, it increments the output frequency (Δf) considering the increase of the motor active current, as shown in Figure

9.7 on page 9-6. In Figure 9.1 on page 9-2 this compensation is represented in the variable f

The setting in P138 allows regulating with good accuracy the slip compensation by moving the operation point on the V/f curve, as shown in Figure 9.7 on page 9-6. Once P138 is set, the inverter is able to keep the frequency constant even with load variations.

Negative values are used in special applications where you wish to reduce the output frequency considering the increase of the motor current.

-10.0 to 10.0 % Factory

Setting:

V/f

Slip

0.0 %

Eg.: load distribution in motors driven in parallel.

Output

voltage (%)

P142

P14 3

P136

Figure 9.7: Slip compensation in an operation point of the standar V/f curve

Δf

P14 6

P134P14 5

Output

frequency(Hz)

9-6 | CFW300

V/f Scalar Control

9.2 START-UP IN V/f MODE

NOTE!

Read chapter 3 Installation and Connection of the CFW300 user manual before installing, energizing or operating the inverter.

Sequence for installation, verification, power up and start-up.

1. Install the inverter: according to chapter 3 Installation and Connection of the user’s manual, making all the power and control connections.

2. Prepare and power up the inverter according to section 3.2 Electrical Installation of the user’s manual of the CFW300.

3. Load the factory default with P204 = 5 (60 Hz) or P204 = 6 (50 Hz), according to the input rated frequency (power supply) of the inverter used.

4. In order to set a V/f curve different from the default, set the V/f curve using parameters P136 to P146.

5. Setting of specific parameters and functions for the application: program the digital and analog inputs and outputs, HMI keys, etc., according to the application requirements.

9.3 ENERGY SAVING

The efficiency of a machine is defined as being the ratio between the output mechanical power and the input electrical power. Remember that the mechanical power is the product between torque and rotor speed, and that the input electric power is the sum of the output mechanical power and the motor losses.

In the case of the three-phase induction motor, the optimized efficiency is achieved with ¾ of the rated load. In the region below this point, the Energy Saving function has its best performance.

The Energy Saving function acts directly on the voltage applied on the inverter output; thus, the flux relationship delivered to the motor is changed so as to reduce the motor losses and enhance the efficiency, consequently reducing consumption and noise.

Output

voltage (%)

P142

P591 (%V)

P590 P590P14 5 P14 5

(a) Voltage in V/f (b) Voltage in quadratic V/f

Figure 9.8: (a) and (b) Example of voltage behavior in V/f and quadratic V/f

frequency (Hz)

voltage (%)

Output

P142

P591 (%V)

P134 Output

frequency (Hz)

The function will be active when the motor load is below the maximum value (P588) and the frequency is above the minimum value (P590). In addition, in order to prevent the stalling of the motor, the applied voltage is limited to a minimum acceptable value (P589). The parameter group presented in the sequence defines the characteristics necessary for the energy saving function.

NOTE!

The use of the energy saving function is recommended in quadratic torque applications (blowers, fans, pumps and compressors).

CFW300 | 9-7

V/f Scalar Control

P401 - Motor Rated Current

Adjustable Range:

Properties:

Description:

In order to obtain the proper operation of the energy saving function, the motor current value must be correctly set, according to the information on the motor nameplate.

0.0 to 40.0 A Factory

Setting:

cfg

1.0 x I

nom

P407 – Motor Rated Power Factor

Adjustable Range:

Properties:

Description:

Setting of the motor rated power factor. In order to obtain the proper operation of the energy saving function, the motor power factor must be correctly set, according to the information on the motor nameplate.

NOTE!

With the motor nameplate data and for applications with constant torque, the motor optimum efficiency is normally obtained with the energy saving function active. In some cases, the output current may increase, and then it is necessary to gradually reduce the value of this parameter to the point in which the current value remains equal to or below the current value obtained with the function disabled.

0.50 to 0.99 Factory

Setting:

cfg, V/f, VVW

0.80

For information regarding the actuation of P407 in the VVW control mode, refer to Chapter 10 VVW VECTOR

CONTROL on page 10-1.

P588 – Energy Saving Maximum Torque Adjustable

Adjustable Range:

Properties:

Description:

This parameter defines the torque value to activate the operation of the energy saving function.

Setting this parameter to 0 % disables the function.

It is recommended to set this parameter to 60 %, but it has to be set according the application requirements.

0 to 85 % Factory

Setting:

cfg, V/f

0 %

P589 – Level of Minimum Applied Voltage

Adjustable Range:

Properties:

Description:

This parameter defines the minimum voltage value that will be applied to the motor when the energy saving function is active. This minimum value is relative to the voltage imposed by the V/f curve for a certain speed.

40 to 80 % Factory

Setting:

cfg, V/f

40 %

9-8 | CFW300

P590 – Energy Saving Minimum Frequency

V/f Scalar Control

Adjustable Range:

Properties:

Description:

This parameter defines the minimum speed value at which the energy saving function will remain active.

The hysteresis for the minimum speed level is of 2 Hz.

12.0 to 400.0 Hz Factory

Setting:

cfg, V/f

20 Hz

P591 – Energy Saving Hysteresis Adjustable

Adjustable Range:

Properties:

Description:

Hysteresis used to activate and deactivate the energy saving function.

If the function is active and the output current oscillates, it is necessary to increase the hysteresis value.

NOTE!

It is not possible to set those parameters, while the motor is spinning.

0 to 30 % Factory

Setting:

cfg, V/f

10 %

CFW300 | 9-9

V/f Scalar Control

9-10 | CFW300

V VW Vector Control

10 VVW VECTOR CONTROL

The V VW vector control mode (Voltage Vector WEG) uses a control method with a much higher performance than the V/f control because of the load torque estimation and of the control of the magnetic flux in the air gap, as per scheme of Figure 10.1 on page 10-2. In this control strategy, losses, efficiency, rated slip and power factor of the motor are considered in order to improve the control performance.

The main advantage compared to the V/f control is the best frequency regulation with greater torque capacity at low speeds (frequencies below 5 Hz), allowing a relevant improvement in the drive performance in permanent duty. Besides, the V VW control has a quick and simple setting and it is suitable for most medium-performance applications in the control of three-phase induction motor.

By just measuring the output current, the VV W control instantly obtains the motor torque and slip. Thus, the VV W actuates in the output voltage compensation and slip compensation. Therefore, the VV W controller action replaces the classical V/f functions in P137 and P138, but with a calculation model much more sophisticated and accurate, meeting several load conditions or operation points of the application.

In order to achieve a good frequency regulation in permanent duty with a good operation of the V VW control, the parameter setting in the range P399 to P407, and the stator resistance in P409 are essential for the good operation of the VV W control. These parameters can be easily obtained on the motor nameplate.

CFW300 | 10-1

V VW Vector Control

Power

supply

P004

Direction

3φ

PWM

, i

of rotation

vector

modulation

PWM space

Angle,

sextant

P295

P003

m P007

compensation

Output voltage

Calculation of I

P202 = 5 (V VW Control)

P40 9, P178

P400, P40 3, P401, P407,

Flux control

P002

slip

Filter

P14 0

slip

of f

Calculation

, S /T

Torq u e

estimation

P403

P402,P403

P401,P4 09,

P404,P399,

10-2 | CFW300

P133

P134

controler

Current limitation

DC Link Regulation

P151

Zero

P135

P100-P104

Figure 10.1: VV W control flow

V VW Vector Control

10 .1 VVW VECTOR CONTROL PARAMETERIZATION

The V VW control mode is selected by parameter P202, control mode selection, as described in Chapter 8

AVAILABLE MOTOR CONTROL TYPES on page 8-1.

Opposite to the V/f scalar control, the VV W control requires a series of data from the motor nameplate and a self-tuning for its proper operation. Besides, it is recommended that the driven motor match the inverter, that is, the motor and inverter power be as close as possible.

Below are described the parameters to configure the V VW vector control setting. This data is easily obtained on WEG standard motor nameplates, however in older motors or motors made by other manufacturers, the data may not be readily available. In those cases, it is recommended first contact the motor manufacturer, measure or calculate the desired parameter. As a last resort, the user always can make a relationship with Table 10.1 on page

10-3 and use the equivalent or approximate WEG standard motor parameter.

NOTE!

The correct setting of the parameters directly contributes to the V VW control performance.

Table 10 .1: Characteristics of IV pole WEG standard motors

Power [P404]

(HP) (kW)

0.16 0 .12 63

0.25 0 .18 63 1.12 172 0 64.0 0.66 14.87

0.33 0.25 63 1.42 1720 6 7. 0 0.69 10.6 3

0.50 0.37 71 2.07 1720 68.0 0.69 7.37

0.75 0.55 71 2.90 1720 71.0 0.70 3.97

1.0 0 0.75 80 3.08 1730 78.0 0.82 4.13

1.5 0 1.10 80 4.78 170 0 72.7 0.83 2.78

2.00 1.50 90S 6 .47 172 0 80.0 0.76 1. 5 5

3.00 2.20 90L 8.57 1710 79.3 0.85 0.99

4.00 3.00 100L 11.6 1730 82.7 0.82 0.65

5.00 3.70 100 L 13.8 173 0 84.6 0.83 0.49

0.16 0 .12 63

0.25 0 .18 63 1.05 1360 58.0 0.74 20.31

0.33 0.25 71 1.4 1310 59.0 0.76 14. 32

0.50 0.37 71 1.97 1320 62.0 0.76 7.2 7

0.75 0.55 80 2.48 1410 68.0 0.82 5.78

1.0 0 0.75 80 3.23 139 5 72.0 0.81 4.28

1.5 0 1.10 90S 4.54 1420 7 7.0 0.79 2.58

2.00 1.50 90L 5.81 1410 79.0 0.82 1.69

3.00 2.20 10 0 L 8.26 1410 81. 5 0.82 0.98

4.00 3.00 100L 11. 3 140 0 82.6 0.81 0.58

5.00 3.70 112M 14 .2 144 0 85.0 0.83 0.43

Frame

size

Volt ag e

[P400]

(V)

220

230

Current

[P4 01]

(A)

0.85

0.73

Frequency

[P403]

(Hz)

Speed

[P402]

(rpm)

172 0 56.0 0.66 21.77

1375 57.0 0.72 30.62

Efficiency

[P399]

(%)

Power Factor

Stator

Resistance

[P409]

(Ω)

P178 - Rated Flux

Adjustable Range:

Properties:

Description:

It defines the desired flux in the motor air gap in percentage (%) of the rated flux. In general, it is not necessary to modify the value of P178 of the standard value of 100 %. However, some specific situations may use values slightly above to increase the torque, or below to reduce the energy consumption.

50.0 to 150.0 % Factory

Setting:

VV W

100.0 %

CFW300 | 10-3

V VW Vector Control

P399 - Motor Rated Efficiency

Adjustable Range:

Properties:

50.0 to 99.9 % Factory

Setting:

cfg, VV W

67. 0 %

Description:

This parameter is important for the precise operation of the V VW control. A misconfiguration will cause incorrect calculation of the slip compensation, reducing the performance of the speed control.

P400 - Motor Rated Voltage

Adjustable Range:

Properties:

Description:

Set according to the data on the motor nameplate and the wire connection on the motor terminal box. This value cannot be above the rated voltage value set in P296 (power supply rated voltage).

0 to 240 V Factory

Setting:

cfg, VV W

Tabl e 10. 2 : Default setting of P400 according to the identified inverter model

P296 P145 (H z) P400 (V)

0 Reserved Reserved

50.0 230

60.0 220

50.0 230

60.0 220

According inverter model

For further information on model identification, refer to Table 6.3 on page 6-2 of Chapter 6 IDENTIFICATION

OF THE INVERTER MODEL AND ACCESSORIES on page 6-1.

P401 - Motor Rated Current

Adjustable Range:

Properties:

0.0 to 40.0 A Factory

Setting:

cfg

1.0 x I

nom

P402 - Motor Rated Speed

Adjustable Range:

Properties:

0 to 30000 rpm Factory

Setting:

cfg

172 0 (1310) rpm

P403 - Motor Rated Frequency

Adjustable Range:

Properties:

0 to 400 Hz Factory

Setting:

cfg

60 Hz (50 Hz)

10-4 | CFW300

P404 - Motor Rated Power

V VW Vector Control

Adjustable Range:

Properties:

Description:

The setting of parameters P401, P402, P403 and P404 must be according to the data on the nameplate of the motor used, taking into account the motor voltage. The setting of parameter P402 via HMI for values above 9999 rpm is performed from 10.00 to 30.00 rpm (x 1000).

0 = 0.16 HP (0.12 kW) 1 = 0.25 HP (0.18 kW) 2 = 0.33 HP (0.25 kW) 3 = 0.50 HP (0.37 kW) 4 = 0.75 HP (0.55 kW) 5 = 1.00 HP (0.75 kW) 6 = 1.50 HP (1.10 kW) 7 = 2.00 HP (1.50 kW) 8 = 3.00 HP (2.20 kW) 9 = 4.00 HP (3.00 kW) 10 = 5.00 HP (3.70 kW4)

cfg, V V W

Factory Setting:

According inverter model

P405 - Encoder Pulse Number

Adjustable Range:

Properties:

32 to 9999 ppr Factory

Setting:

cfg

1024

Description:

It sets the number of pulses per revolution (ppr) of the incremental encoder. This parameter influences the indication of the speed parameters (P038) and pulse counter (P039) of the encoder.

NOTE!

Parameter P405 is only visible on the HMI if the CFW300-IOAENC expansion module is connected to the inverter.

P407 - Motor Rated Power Factor

Adjustable Range:

Properties:

Description:

The setting of this parameter must be according to the data on the nameplate of the motor used, taking into account the motor voltage.

0.50 to 0.99 Factory

Setting:

cfg, VV W

0.69

P408 - Self-Tuning

Adjustable Range:

Properties:

0 = No 1 = Yes

cfg, VVW

Factory Setting:

CFW300 | 10-5

V VW Vector Control

Description:

Parameter P408 in 1 activates the self-tuning of the VVW mode, where the motor stator resistance is measured. The self-tuning can only be activated via HMI, and it can be interrupted at any time with the key.

During the self-tuning, the bar graph shows the progress of the operation and the motor remains still, because a DC signal is sent to measure the stator resistance.

If the estimated value of the motor stator resistance is too high for the inverter used (for example: motor not connected or motor too small for the inverter) the inverter indicates fault F033.

At the end of the self-tuning process, the measured motor stator resistance is saved in P409.

P409 - Stator Resistance

Adjustable Range:

Properties:

Description:

Motor phase stator resistance in ohms (Ω), assuming a star (Y) motor connection.

If the value adjusted in P409 is too high or too low for the inverter used, the inverter indicates fault F033. In order to exit this condition, just perform a reset by using the I/O key. In this case, P409 will be loaded with the factory default value.

0.01 to 99.99 Ω Factory

Setting:

cfg, VV W

According inverter model

10.2 START-UP IN V VW MODE

NOTE!

Read chapter 3 Installation and Connection of the user’s manual before installing, powering up or operating the inverter.

Sequence for installation, verification, power up and start-up:

1. Install the inverter: according to chapter 3 Installation and Connection of the user’s manual, making all the power and control connections.

2. Prepare and power up the inverter: according to section 3.2 Electrical Installation of the user’s manual.

3. Load the correct factory default in P204: based on the motor rated frequency (set P204 = 5 for 60 Hz motors and P204 = 6 for 50 Hz motors).

4. Adjustment of parameters and specific functions for the application: program the digital and analog inputs and outputs, HMI keys, etc., according to the application requirements.

5. Activation of the V VW control: set P202 = 5 and parameters P399, P400, P401, P402, P403, P404 and P407 according to the motor nameplate. Also set the value of P409. If some of those data are not available, enter the approximate value by calculation or by similarity with WEG standard motor - see Table 10.1 on page

10-3.

6. Self-Tuning of the V V W control: the self-tuning is activated by setting P408 = 1. In this process, the inverter applies DC to the motor to measure the stator resistance, while the HMI bar graph shows the progress of the self-tuning. The self-tuning process can be interrupted at any time by pressing the key.

10-6 | CFW300

V VW Vector Control

7. End of the Self-Tuning: at end of the self-tuning, the HMI returns to the browsing menu, the bar displays the parameter programmed by P207 again and the stator resistance measured is stored in P409. On the other hand, if the self-tuning fails, the inverter will indicate a fault. The most common fault in this case is F033, which indicates error in the estimated stator resistance. Refer to Chapter 14 FAULTS AND ALARMS on page 14-1.

For better visualization of the start-up in the V VW mode, check Figure 10.2 on page 10-7, below:

Seq Action/Indication on the Display Seq Action/Indication on the Display

 Monitoring mode  Press this key to enter the ﬁrst level of the setting mode

3 4

 Press the key to change the content of “P202 -Control

Type” to P202 = 5 (V V W). Use the key

5 6

 If necessary, change the content of “P399 - Motor Rated

Efﬁciency” according to data on the nameplate

 Press the key for the next parameter

7 8

 If necessary, change the content of “P401 - Motor Rated

Current”

 Press the key for the next parameter

9 10

 If necessary, change the content of “P403 - Motor Rated

Frequency”

 Press the key for the next parameter

 Press the keys or until selecting parameter P202

 Press the key to save the change of P202  Use the keys until selecting parameter P399

 If necessary, change the content of “P400 - Motor Rated

Voltage”

 Press the key for the next parameter

 If necessary, change the content of “P402 - Motor Rated

Speed”

 Press the key for the next parameter

 If necessary, change the content of “P404 - Motor Rated

Output”

 Press the key for the next parameter

11 12

 If necessary, change the content of “P407 - Motor Rated

Power Factor”

 Press the key for the next parameter

13 14

 During the self-tuning, the HMI will show “Auto”, and the

bar will indicate the operation progress

 If necessary, change the content of “P409 - Stator

Resistance”

Figure 10.2: Start-up of the V VW mode

 If necessar y to make the self-tuning, change the value of

P408 to “I”

 When the self-tuning is completed, it will return to the (comp)

Initialization Mode

CFW300 | 10-7

V VW Vector Control

10-8 | CFW300

Functions Common to All the Control Modes

11 FUNCTIONS COMMON TO ALL THE CONTROL MODES

This chapter describes the functions common to the inverter V/f and VV W control modes, but which interferes in the drive performance.

11.1 RAMPS

The inverter ramp functions allow the motor to accelerate or decelerate faster or slower. They are adjusted by parameters that define the linear acceleration time between zero and the maximum frequency (P134) and the time for a linear deceleration from the maximum frequency zero.

In the CFW300, three ramps with different functions were implemented:

 1

Ramp - standard for most functions.

 2

Ramp - it may be activated by the user, according to the drive requirement, by means of the inverter

command word or by a digital input.

 Emergency Ramp - it is used for the inverter internal protection functions, such as: current limitation, DC link

regulation, etc. The Emergency Ramp has priority over the other ramps.

NOTE!

The setting with too short ramp time may cause overcurrent in the output (F070), undervoltage (F021) or overvoltage (F022) of the DC link.

P100 - Acceleration Time

Adjustable Range:

Properties:

Description:

Acceleration time from zero to maximum frequency (P134).

0.1 to 999.9 s Factory

P101 - Deceleration Time

Adjustable Range:

Properties:

Description:

Deceleration time from maximum frequency (P134) to zero.

0.1 to 999.9 s Factory

5.0 s

Setting:

10.0 s

Setting:

P102 - Acceleration Time 2nd Ramp

Adjustable Range:

Properties:

Description:

Acceleration time from zero to maximum frequency (P134) when the 2nd Ramp is active.

0.1 to 999.9 s Factory

5.0 s

Setting:

CFW300 | 11-1

Functions Common to All the Control Modes

P103 - Deceleration Time 2nd Ramp

Adjustable Range:

0.1 to 999.9 s Factory

Setting:

Properties:

Description:

Deceleration time from maximum frequency (P134) to zero when the 2nd Ramp is active.

P106 - Emergency Ramp Acceleration Time

Adjustable Range:

Properties:

Description:

Acceleration time from zero to maximum frequency (P134) when the emergency ramp is active.

0.1 to 999.9 s Factory

Setting:

P107 - Emergency Ramp Deceleration Time

Adjustable Range:

Properties:

0.1 to 999.9 s Factory

Setting:

10.0 s

5.0 s

Description:

Deceleration time from maximum frequency (P134) to zero when the emergency ramp is active.

P104 - S Ramp

Adjustable Range:

Properties:

Description:

This parameter allows the inverter acceleration and deceleration ramps to have a non-linear profile, similar to an "S", aiming at reducing the mechanical shocks on the load, as shown in Figure 11.1 on page 11-2.

0 = Inactive 1 = Active

cfg

Output

frequency

Linear ramp

Ramp S

t (s)

Factory Setting:

11-2 | CFW300

Acceleration time

(P100/P102)

Deceleration time

(P101/P103)

Figure 11.1: S or Linear ramp

P105 - 1st / 2nd Ramp Selection

Functions Common to All the Control Modes

Adjustable Range:

0 = 1st Ramp 1 = 2nd Ramp

Factory Setting:

2 = DIx 3 = Serial/USB 4 = Reserved 5 = CO/DN/DP 6 = SoftPLC

Properties:

Description:

It defines the origin source of the command to select between the first and second Ramp.

Note: Parameter P680 (Logical Status) indicates if the 2nd Ramp is active or not. For further information on this parameter, refer to Section 7.3 CONTROL WORD AND INVERTER STATUS on page 7-11.

11. 2 DC LINK VOLTAGE AND OUTPUT CURRENT LIMITATION

The DC link voltage and output current limitation are protection functions of the inverter which act on the ramp control, aiming at containing the rise of voltage on the DC link and of the output current. In this way, the following of the reference by the ramp is blocked and the output frequency follows the Emergency Ramp for a preset safety value.

When the DC link voltage is too high, the inverter may freeze the deceleration ramp. On the other hand, when the output current is too high, the inverter may decelerate or freeze the acceleration ramp in order to reduce this current. Those actions prevent the occurrence of faults F022 and F070, respectively.

Both protections normally occur at different moments of the inverter operation, but in case of occurrence at the same time, by definition, the DC link limitation has higher priority than the output current limitation.

The voltage limitation on the DC link during braking actuates limiting the braking power and torque, so as to prevent the shutting down of the inverter for overvoltage (F022). This situation often occurs when a load with high moment of inertia is decelerated or when short deceleration time is programmed.

11. 2 .1 DC Link Voltage Limitation by "Ramp Hold" P150 = 0 or 2

 It has effect during deceleration only.

 Actuation: when the DC link voltage reaches the level set in P151, a command is sent to the "ramp" block, which

inhibits the motor frequency variation according to Figure 9.1 on page 9-2 and Figure 10.1 on page 10-2.

 Use recommended in the drive of loads with high moment of inertia referred to the motor shaft or loads that

require short deceleration ramps.

11.2.2 DC Link Voltage Limitation by "Accelerate Ramp" P150 = 1 or 3

 It has effect in any situation, regardless the motor frequency condition: accelerating, decelerating or constant

frequency.

 Actuation: when the DC link voltage reaches the level set in P151, a command is sent to the "ramp" block to

accelerate the motor.

 Use recommended for the drive of loads that require braking torques at constant frequency in the inverter

output. For example, the drive of loads with eccentric shaft as in sucker rod pumps; another application is the handling of loads with balance like in the translation in overhead cranes.

CFW300 | 11-3

Functions Common to All the Control Modes

P149 - Compensation of the DC Link Voltage

Adjustable Range:

Properties:

0 = Inactive 1 = Active

cfg

Factory Setting:

Description:

It enables the use of Compensation of the DC link.

P150 - Type DC V/f Link Regulator

Adjustable Range:

Properties:

Description:

P150 configures the behavior of the ramp for the limitation functions of the DC Link Voltage and Current Limitation. In those cases, the ramp ignores the reference and takes an action of accelerating (accel), decelerating (decel) or freezing (hold) the normal path of the ramp. That occurs because of the limit pre-defined in P151 and P135 for the DC Link (Ud) Limitation and for Current (LC) Limitation, respectively.

0 = Hold_Ud and Decel_LC 1 = Accel_Ud and Decel_LC 2 = Hold_Ud and Hold_LC 3 = Accel_Ud and Hold_LC

cfg

Factory Setting:

P151 - DC Link Regulation Level

Adjustable Range:

348 to 460 V Factory

Setting:

According to

Table 11.1 on page 11-4

Properties:

Description:

Voltage level to activate the DC link voltage regulation.

Tab l e 11.1: Actuation Level of the Voltage Regulation

Input Voltage P151 Actuation Band P151 Factory Default

100 to 127 Vac 391 to 460 Vdc 395 Vdc

200 to 240 Vac 348 to 410 Vdc 365 Vdc

Figure 11.2 on page 11-4 shows the block diagram of the actuation of the limitation. Figure 11.3 on page 11-5

and Figure 11.4 on page 11-5 show the example chart.

Ramp

P100-P104

P001

Reference

hold

Output frequency

P002

11-4 | CFW300

P004

error

P151

Figure 11.2: Block diagram DC Link voltage limitation

≥ 0

Functions Common to All the Control Modes

DC Link voltage (P004)

F022-overvoltage

P151

Ud rated

Output

frequency

Figure 11.3: Example graph of DC Link voltage limitation - Ramp Hold

DC Link voltage (P004)

P151

Ud rated

DC Link regulation

Time

F022-overvoltage

DC Link regulation

Time

Output

frequency

Time

Figure 11.4: Example graph of the DC Link voltage limitation - Accelerate Ramp

Like in the DC Link voltage regulation, the output current regulation also has two operating modes: "Ramp Holding" (P150 = 2 or 3) and "Decelerate Ramp" (P150 = 0 or 1). Both actuate limiting the torque and power delivered to the motor, so as to prevent the shutting down of the inverter by overcurrent (F070). This situation often occurs when a load with high moment of inertia is accelerated or when short acceleration time is programmed.

11. 2 .3 Output Current Limitation by "Ramp Hold" P150 = 2 or 3

 It prevents the motor from collapsing during torque overload in the acceleration or deceleration.

 Actuation: if the motor current exceeds the value set in P135 during acceleration or deceleration, the frequency

will not be incremented (acceleration) or decremented (deceleration). When the motor current reaches a value below P135 the motor accelerates or decelerates again. Refer to Figure 11.5 on page 11-6.

 It has a faster action than the "Decelerate Ramp" mode.

 It acts in the motorization and regeneration modes.

CFW300 | 11-5

Functions Common to All the Control Modes

11. 2 .4 Current Limitation Type "Decelerate Ramp" P150 = 0 or 1

 It prevents the motor from collapsing during torque overload in the acceleration or constant frequency.

 Actuation: if the motor current exceeds the value set in P135, a null value is forced for the frequency ramp input

forcing the motor deceleration. When the motor current reaches a value below P135 the motor accelerates again. Look at Figure 11.5 on page 11-6.

P135 - Maximum Output Current

Adjustable Range:

0.0 to 40.0 A Factory

Setting:

1.5 x I

nom

Properties:

Description:

Current level to activate the current limitation for the Ramp Hold and Decelerate Ramp modes, as per Figure

11.5 on page 11-6 (a) and (b), respectively. In order to disable the current limitation, you must set parameter

P135 > 1.9 x I

nom

Motor current

Output

frequency

Ramp

acceleration

(P100)

During

Acceleration

Motor current

P135P135

Output

frequency

Ramp

deceleration

(P101)

Time

(a) "Ramp Hold"

Time

Deceleration

Motor current

P135

Time

Output

frequency

It decelerates

by emergency

ramp

Time

(b) "Ramp Deceleration"

Figure 11.5: (a) and (b) Actuation modes of current limitation via P135

11-6 | CFW300

Functions Common to All the Control Modes

11. 3 FLYING START / RIDE-THROUGH

The Flying Start function allows driving a motor that is in free running, accelerating it from the rotation in which it is. The Ride-Through function allows recovering the inverter, with no locking by undervoltage, when there is an instant drop in the power supply.

Both functions assume the special case in which the motor is running in the same direction and at a frequency close to the frequency reference, thus, by immediately applying the frequency reference to the output and increasing the output voltage in ramp, the slip and the starting torque are minimized.

P320 - Flying Start (FS) / Ride Through (RT)

Adjustable Range:

Properties:

Description:

Parameter P320 selects the use of the Flying Start and Ride-Through functions. More details in the following sections.

0 = Inactive 1 = Flying Start 2 = Flying Start / Ride-Through 3 = Ride-Through

cfg

Factory Setting:

P331 - Voltage Ramp for FS and RT

Adjustable Range:

Properties:

Description:

This parameter determines the rising time of the output voltage during the execution of the Flying Start and Ride-Through functions.

0.2 to 60.0 s Factory

Setting:

2.0 s

P332 - Dead Time

Adjustable Range:

Properties:

0.1 to 10.0 s Factory

Setting:

1.0 s

Description:

Parameter P332 sets the minimum time the VSD will wait until driving the motor again with the Ride Through function, which is necessary to demagnetize the motor.

11. 3.1 Flying Start Function

In order to activate this function, just program P320 in 1 or 2; thus the inverter will impose a fixed frequency at the start, defined by the frequency reference, and apply the voltage ramp defined in parameter P331. In this way, the start current is reduced. On the other hand, if the motor is at rest, the frequency reference and the real frequency of the motor are very different or the direction of rotation is inverted; the result in such cases may be worse than the conventional start without Flying Start.

The Flying Start function is applied on loads with high inertia or systems that require start with the motor spinning. Besides, the function may be deactivated dynamically by a digital input P263 to P266 programmed for "24 = Disable Flying Start". In this way, the user may activate the function in a convenient way according to the application.

CFW300 | 11-7

Functions Common to All the Control Modes

11. 3. 2 Ride-Through Function

The Ride-Through function will disable the inverter output pulses (IGBT) as soon as the supply voltage reaches a value below the undervoltage value. A fault due to undervoltage (F021) does not occur and the DC link voltage will slowly drop until the supply voltage returns. In case it takes the supply voltage too long to return (over 2 seconds), the inverter may indicate F021 (undervoltage on the DC link). If the supply voltage returns before, the inverter will enable the pulses again, imposing the frequency reference instantly (like in the Flying Start function) and making a voltage ramp with time defined by parameter P331. Refer to Figure 11.6 on page 11-8.

Return line

DC Link voltage

Level F021

dead

Enabled

P331

Output pulses

Output voltage

0 V

Output frequency (P002)

0 Hz

> t

disab.

Disabled

Figure 11.6: Actuation of the Ride-Through function

The Ride-Through function allows recovering the inverter without locking by undervoltage F021 for momentary power supply drops. The time interval accepted during a fault is at most two seconds.

11. 4 DC BRAKING

The DC Braking allows stopping the motor by applying direct current to it. The current applied at the DC Braking is proportional to the braking torque and may be set in P302. It is set in percentage (%) of the inverter rated current considering the motor of power compatible with the inverter.

P299 - DC Braking Time at Start

Adjustable

0.0 to 15.0 s Factory

Range:

Properties:

Description:

DC braking duration at the start.

11-8 | CFW300

0.0 s

Setting:

Output frequency

DC braking

Stop

Figure 11.7: DC Braking actuation at start

P300 - DC Braking Time at Stop

Functions Common to All the Control Modes

Direct current

injection at start

Time

P299

P302

Time

Run

Adjustable Range:

0.0 to 15.0 s Factory

Setting:

0.0 s

Properties:

Description:

DC Braking duration at the stop. Figure 11.8 on page 11-9 shows the braking behavior at the stop, where the dead time for the de-magnetization of the motor can be observed. This time is proportional to the frequency at the moment of the injection of direct current.

Injection of

Output frequency

0 V

DIx - Run/Stop

DC current

P300

P301

Time Time

Open

(a) Run/Stop (b) General Enable

Figure 11.8: (a) and (b) Actuation of DC Braking

Output frequency

Dead

time

0 V

DIx - General Enable

P300

Open

During the braking process, if the inverter is enabled, the braking is interrupted and the inverter will start operating normally.

ATTENTION!

The DC Braking can continue acting even if the motor has already stopped. Be careful with the thermal dimensioning of the motor for short-period cyclic braking.

CFW300 | 11-9

Functions Common to All the Control Modes

P301 - Frequency to Begin DC Braking at Stop

Adjustable Range:

Properties:

Description:

This parameter establishes the initial point to apply the DC Braking at the stop when the inverter is disabled by ramp, as per Figure 11.8 on page 11-9.

0.0 to 400.0 Hz Factory

Setting:

3.0 Hz

P302 - Voltage Applied to the DC Braking

Adjustable Range:

Properties:

Description:

This parameter sets the DC voltage (DC Braking torque) applied to the motor during the braking.

The setting must be done by gradually increasing the value of P302, which varies from 0.0 to 100.0 % of the rated braking voltage, until the desired braking is obtained.

The rated braking voltage is the DC voltage value, which results in the rated current for the motor with power matched to the inverter. Therefore, if the inverter has a power too much higher than the motor, the braking torque will be too low. On the other hand, if the opposite is true, overcurrent may occur during the braking, as well as overheating of the motor.

0.0 to 100.0 % Factory

Setting:

20.0 %

11. 5 SKIP FREQUENCY

This inverter function prevents the motor from operating permanently at frequency values in which, for example, the mechanical system goes into resonance (causing excessive vibration or noises).

P303 - Skip Frequency 1

Adjustable Range:

0.0 to 400.0 Hz Factory

Setting:

0.0 Hz

P304 - Skip Frequency 2

Adjustable Range:

0.0 to 400.0 Hz Factory

Setting:

0.0 Hz

P306 - Skip Band

Adjustable Range:

Properties:

0.0 to 25.0 Hz Factory

Setting:

0.0 Hz

Description:

The actuation of those parameters is done as presented in Figure 11.9 on page 11-11 below.

The passage by the skip frequency band (2 x P306) is done through acceleration/deceleration ramp.

The function does not operate correctly if two bands of "Skip Frequency" overlap.

11-10 | CFW300

Output frequency

Functions Common to All the Control Modes

P304

P303

Figure 11.9: Actuation of the skip frequency

2 x P306

P303

2 x P306

Reference

P304

11.6 FIRE MODE

The “Fire Mode” function is intended to make the frequency inverter continue to drive the motor even under adverse conditions, inhibiting most faults generated by the frequency inverter. The “Fire Mode” is activated by driving a digital input previously set to “Fire Mode” with logic level “0” at the input terminals. When the drive enters the“Fire Mode”, the alarm “A211” will be generated on the HMI (keypad) and the status of the operation mode will be updated in parameter P006.

DANGER! “FIRE MODE” FUNCTION – RISK OF DEATH!

 Notice that the CFW300 is only one of the components of the system, and it is configurable for

several functions that must be pre-established in the project.

 Therefore, the full operation of the "Fire Mode" function, with the required safety, depends on the

specification in the project, as it also requires the compatibility with all the other components of the system and the installation environment.

 Ventilation systems that operate in life safety applications must be approved by the Fire Department

and/or another competent local public authority.

 The activation of the “Fire Mode” function disables essential protection functions for the safety of

the CFW300 and of the system as a whole.

 The non-interruption of the CFW300 operation due to the improper activation of the “Fire Mode”

function is critical, as it may cause injuries or even death, and damages to the CFW300, to the other components of the system and to the environment where it is installed.

 The operation in the “Fire Mode” function may, under certain circumstances, result in fire, as the

protection devices will be disabled.

 Only qualified personnel from safety engineer departments must evaluate and activate the

equipment “Fire Mode” function.

 It is essential to follow the aforementioned instructions before using the CFW300 in the "Fire

Mode" function. Under no circumstance shall WEG take any liability for deaths, damages, compensations and/or losses occurred due to the improper programming or operation of the CFW300 in the "Fire Mode" function.

IMPORTANT – RISK OF DEATH!

When activating the “Fire Mode” function, the user must be aware of the fact that the protection functions of the CFW300 will be disabled, which may result in damages:

- To the inverter.

- To the components connected to it.

- To the environment where it is installed.

- To the people present in the place. Therefore, the operator who activates the “Fire Mode” function takes full liability for the resulting risks. The operation of the inverter with the “Fire Mode” function programmed voids the warranty of the product. The operation in this condition is internally registered by the CFW300, and it may be validated by an engineer and occupational safety professional duly qualified by the manufacturer.

CFW300 | 11-11

Functions Common to All the Control Modes

NOTE!

When activating the "Fire Mode" function, the user acknowledges that the protection functions of the CFW300 are disabled, which may result in damages to the CFW300, to the components connected to it, to the environment in which it is installed and to the people present in such environment. Therefore, the user takes full liability for the resulting risks. The operation of the inverter with the “Fire Mode” function enabled voids the warranty of the product. The operation under such condition is internally registered by the CFW300 and must be validated by an engineer and occupational safety professional duly qualified. If the user presses the P key, the message will disappear from the display (A211), but the operation mode will continue to be shown in parameter P0006. It is also possible to indicate this condition in a digital output (DOx) previously programmed for “Fire Mode”. During the operation in “Fire Mode”, all the stop commands are ignored (even General Enable). Some Faults (considered critical) that may damage the CFW300 will not be disabled, but they can be infinitely reset automatically (define this condition in parameter P582): Overvoltage on the DC Link (F022), Overcurrent/Short Circuit (F070).

P580 – Configuration “Fire Mode”

Adjustable Range:

0 = Disabled 1 = Enabled (keeps speed reference)

Factory Setting:

2 = Enabled (set speed reference to maximum [P0134]) 3 = Reserved 4 = Enabled (general disable, motor will coast to stop)

Properties:

cfg

Description:

This parameter defines how the Fire Mode functionality will work in the CFW501 frequency inverter.

Tab l e 11. 2: Options for the parameter P580

P580 Description

0 Fire Mode function is inactive

Fire Mode function is active. When the DIx set to Fire Mode is opened, “A211” will be shown on the HMI and no changes

will be made to the Speed Reference or to the inverter control Fire Mode function is active. When the DIx set to Fire Mode is opened, “A211” will be shown on the HMI and the Speed

Reference will be set automatically to maximum (P134) value. The motor will accelerate to this new reference

3 Reserved

Fire Mode function is active. When the DIx set to Fire Mode is opened, “A211” will be shown on the HMI and the pulses in

the output will be disabled. Motor will coast to stop

P582 – Fire Mode Auto-reset Adjustable

Adjustable Range:

Properties:

0 = Limited 1 = Unlimited

cfg

Factory Setting:

Description:

This parameter defines how the auto-reset functionality will work in Fire Mode when a critical fault occur (DC Link Overvoltage (F022) and Overcurrent/Short-circuit (F070)).

Tab l e 11. 3: Options for the parameter P582

P582 Description

0 Limited. Auto-reset works as deﬁned in P340 parameter 1 Unlimited. The auto-reset happens after 1s of a critical failure detection regardless of the value set in P340

11-12 | CFW300

Digital and Analog Inputs and Outputs

12 DIGITAL AND ANALOG INPUTS AND OUTPUTS

This section presents the parameters to configure the CFW300 inputs and outputs. This configuration depends on the accessory, as per Table 12.1 on page 12-1.

Table 12 .1: I/O configurations of the CF W300

Functions

FI FO DI AI DOR AO NTC ENC IR SH Supply 5 V Supply 10 V

- - 4 1 1 - - - - - - 1 Without accessory

- - 4 2 4 1 - - - - - 1 CFW300-IOAR

- - 8 1 4 - - - - - - 1 CFW300-IODR

- - 4 1 4 - 1 - 1 - - 1 CFW300-IOADR

- - 4 2 1 2 - 1 - - 1 1 CFW300-IOAENC

3 3 - - - - - - - - - - CFW300-IODF

DI - digital input AI - analog input DOR - relay digital output AO - analog output NTC - temperature sensor ENC - dif ferential encoder input IR - infrared receiver SH - hall sensor FI - Frequency Input FO - Frequency Output

NOTE!

CFW300 HMI shows just the parameters related to the resources available in the accessory connected to the product.

Accessory

12 .1 ANALOG INPUTS

With the analog inputs, it is possible, for instance, to use an external frequency reference or to connect a sensor in order to measure temperature (PTC). Details for those configurations are described in the parameters below.

P018 - Analog Input Value AI1

P019 - Analog Input Value AI2

Adjustable Range:

Properties:

Description:

Those read-only parameters indicate the value of the analog inputs AI1 and AI2 in percentage of the full scale. The indicated values are those obtained after the offset action and multiplication by the gain. Check the description of parameters P230 to P245.

-100.0 to 100.0 % Factory

Setting:

P230 - Dead Zone of the Analog Inputs

Adjustable Range:

Properties:

0 = Inactive 1 = Active

cfg

Factory Setting:

Description:

This parameter acts for the analog inputs (AIx) or for the frequency input (FI) programmed as frequency reference, and it defines if the dead zone in those inputs is Active (1) or Inactive (0).

If the parameter is configured as Inactive (P230 = 0), the signal in the analog inputs will actuate on the frequency reference from the minimum point (0 V / 0 mA / 4 mA or 10 V / 20 mA), and it will be directly related to the minimum frequency set in P133. Check Figure 12.1 on page 12-2.

CFW300 | 12-1

Digital and Analog Inputs and Outputs

If the parameter is set as Active (P230 = 1), the signal in the analog inputs will have a dead zone, where the frequency reference remains at the Minimum frequency value (P133), even with the variation of the input signal. Check Figure 12.1 on page 12-2.

ReferenceReference

P134 P134

P133 P133

0 0

0.................................................10 V

0.................................................20 mA

4 mA............................................20 m A

10 V................................................0

20 mA............................................0

20 mA............................................4 mA

(a) Inactive Dead Zone

Figure 12.1: (a) and (b) Actuation of the analog inputs with inactive dead zone and active dead zone

Signal AIx

P231 - AI1 Signal Function

P236 - AI2 Signal Function

Adjustable Range:

Properties:

0 = Frequency Reference 1 to 3 = Not Used 4 = PTC 5 and 6 = Not Used 7 = SoftPLC 8 = Application Function 1 9 = Application Function 2 10 = Application Function 3 11 = Application Function 4 12 = Application Function 5 13 = Application Function 6 14 = Application Function 7 15 = Application Function 8 16 = Control Setpoint (PID Controller Application) 17 = Process Variable (PID Controller Application)

0.................................................10 V

0.................................................20 mA

4 mA............................................20 m A

10 V................................................0

20 mA............................................0

20 mA............................................4 mA

(b) Active Dead Zone

Factory Setting:

Signal AIx

12-2 | CFW300

Digital and Analog Inputs and Outputs

Description:

These parameters define the analog inputs functions.

When the 0 option is selected (Reference Frequency), the analog inputs can provide the reference for the motor, subject to the specified limits (P133 and P134) and to the action of the ramps (P100 to P103). However, in order to do so, it is also necessary to configure parameters P221 and/or P222, by selecting the use of the desired analog input. For further detail, refer to the description of those parameters in Chapter 7 LOGICAL COMMAND

AND FREQUENCY REFERENCE on page 7-1.

Option 4 (PTC) configures the input to monitor the motor temperature. For further details on this function, refer to Section 14.4 OVERCURRENT PROTECTION (F070) on page 14-4.

Option 7 (PLC Use) configures the input to be used by the programming done in the memory area reserved for the SoftPLC function. For further details, refer to the SoftPLC user’s manual.

Options 16 and 17 configure the input for the use of the PID Controller application (P903 = 1). For further details, see Chapter 18 APPLICATIONS on page 18-1.

P232 - AI1 Input Gain

P237 - AI2 Input Gain

Adjustable Range:

0.000 to 9.999 Factory

P234 - AI1 Input Offset

P239 - AI2 Input Offset

Adjustable Range:

-100.0 to 100.0 % Factory

P235 - AI1 Input Filter

P240 - AI2 Input Filter

Adjustable Range:

Properties:

0.00 to 16.00 s Factory

1.000

Setting:

0.0 %

Setting:

0.00 s

Setting:

CFW300 | 12-3

Digital and Analog Inputs and Outputs

Description:

Each analog input of the inverter is defined by the steps of calculation of Signal, Offset, Gain, Filter, Function and Value AIx, as shown in Figure 12.2 on page 12-4.

Input

AI1

(*)

AI2

Signal AI1 - P233 AI2 - P238

(*) Control terminal available on the IO’s expansion accessory.

Offset AI1 - P234 AI2 - P239

P233 - AI1 Input Signal

P238 - AI2 Input Signal

Adjustable Range:

Properties:

0 = 0 to 10 V / 20 mA 1 = 4 to 20 mA 2 = 10 V / 20 mA to 0 3 = 20 to 4 mA

Filter

Gain AI1 - P232 AI2 - P237

AI1 - P235 AI2 - P240

Figure 12.2: Block diagram of the analog inputs - (AIx)

AI1 - P018 AI2 - P019

Function

AI1 - P231

AI2 - P236

Value AIx

(interno)

Factory Setting:

Description:

These parameters configure the signal type (if current or voltage) that will be read in each analog input, as well as its variation range. In options 2 and 3 of the parameters, the reference is inverse, that is, the maximum frequency is obtained with the minimum reference.

In order to use the analog input AI1 with voltage signal, terminal 8 of the control board of the frequency inverter must be used. For current signal, terminal 6 of the inverter must be used. In the other cases, (AI2, for instance), refer to the installation, configuration and operation guide of the IO's expansion accessory used.

Tabl e 12 . 2 : Alx configuration and equation

Signal P233 or P238 DIP Switch Equation AIx (%)

AIx(V)

0 to 10 V 0 8

0 to 20 mA 0 6

4 to 20 mA 1 6

10 to 0 V 2 8

20 to 0 mA 2 6

20 to 4 mA 3 6

AIx = x (100 %) + offset x gain

(

10 V

AIx(mA)

AIx = x (100 %) + offset x gain

(

20 mA

AIx = x (100 %) + offset x gain

AIx = 100 % - x (100 %) + offset x gain

(AIx(mA) - 4 mA)

(

16 mA

(

AIx(V)

10 V

AIx(mA)

20 mA

(AIx(mA) - 4 mA)

(

16 mA

(

12-4 | CFW300

Digital and Analog Inputs and Outputs

For example: AIx = 5 V, offset = -70.0 %, gain = 1.000, with signal of 0 to 10 V, that is, AIx

AIx(%) = x (100 %) + (-70 %) x 1 = -20.0 %

Another example: AIx = 12 mA, offset = -80.0 %, gain = 1.000, with signal of 4 to 20 mA, that is, AIx AIxFE = 16.

AIx(%) = x (100 %) + (-80 %) x 1 = -30.0 %

AIx’ = -30.0 % means that the motor will spin forward with a reference in module equal to 30.0 % of P134, if the signal AIx function is "Frequency Reference".

In the case of filter parameters (P235), the value set corresponds to the time constant used to filter the input signal read. Therefore, the filter response time is around three times the value of this time constant.

(

12 - 4

(

= 0 and AIxFE = 10.

ini

= 4 and

ini

12.2 NTC SENSOR INPUT

The CFW300-IOADR accessory has an exclusive analog input to connect an NTC sensor. The temperature reading parameter is described below.

P375 - Value of the NTC Sensor

Adjustable Range:

Properties:

Description:

This read-only parameter indicates the temperature value obtained from the NTC sensor.

For further details, refer to the installation, configuration and operation guide of the CFW300-IOADR IO's Expansion Module.

NOTE!

When the NTC sensor is not connected to the accessory, the CFW300 frequency inverter will show 999 °C (1830 °F) in parameter P375. If pins 13 and 14 (accessory connector) are short circuited, the value indicated in P375 will be 0 °C (32 °F).

0 to 100 °C (32 °F to 212 °F) Factory

Setting:

CFW300 | 12-5

Digital and Analog Inputs and Outputs

12.3 ANALOG OUTPUT

The analog output (AOx) is configured by means of three types of parameters: Function, Gain and Signal, according to the block diagram below.

The quantity of analog outputs depends on the expansion accessory IO's. For further details, refer to the installation, configuration and operation guide of the IO's expansion accessory used.

AO1 - P014 AO2 - P015

Function AO1 - P251 AO2 - P254

(*) Control terminals available on the accessory.

Figure 12.3: Block diagram of the analog output (AOx)

Gain AO1 - P252 AO2 - P255

Signal AO1 - P253 AO2 - P256

Value

(*)

AO1

(*)

AO2

P014 - Value of Analog Output AO1

P015 - Value of Analog Output AO2

Adjustable Range:

Properties:

Description:

These read-only parameters indicates the value of analog outputs AO1 and AO2 in percentage of the full scale. The indicated values is obtained after multiplication by the gain. Check the description of the parameters P251 to P256.

0.0 to 100.0% Factory

Setting:

12-6 | CFW300

P251 - AO1 Function

P254 - AO2 Function

Digital and Analog Inputs and Outputs

Adjustable Range:

Properties:

0 = Speed Ref. 1 = Not Used 2 = Real Speed 3 and 4 = Not Used 5 = Output Current 6 = Not Used 7 = Active Current 8 to 10 = Not Used 11 = Motor Torque 12 = SoftPLC 13 to 15 = Not Used 16 = Motor Ixt 17 = Not Used 18 = Content of P696 19 = Content of P697 20 = Not Used 21 = Application Function 1 22 = Application Function 2 23 = Application Function 3 24 = Application Function 4 25 = Application Function 5 26 = Application Function 6 27 = Application Function 7 28 = Application Function 8 29 = Control Setpoint (PID Controller Application) 30 = Process Variable (PID Controller Application)

Factory Setting:

P251 = 2 P254 = 5

Description:

These parameters sets the functions of the analog outputs, according to function and scale presented in Tab le

12.3 on page 12-7.

Tabl e 12 . 3 : Full scale of the analog output

Function Description Full Scale

0 Speed reference at the input of the ramp P001 P134 2 Effective speed at the inverter output P134 5 Total output current RMS 2 x P295

7 Active current 2 x P295 11 Torque on the motor in relation to the rated torque 200.0 % 12 SoftPLC scale for analog output 32767 16 Ixt overload of the motor (P037) 100 % 18 Value of P696 for analog output AOx 32767 19 Value of P697 for analog output AOx 32767 29 Control Setpoint (PID Controller Application) 30 Process Variable (PID Controller Application)

(*) For further details refer the Chapter 18 APPLICATIONS on page 18-1.

(*)

CFW300 | 12-7

Digital and Analog Inputs and Outputs

P252 - AO1 Gain

P255 - AO2 Gain

Adjustable Range:

Properties:

Description:

It determines the analog outputs gain according to the equations of Table 12.4 on page 12-8.

0.000 to 9.999 Factory

Setting:

1.000

P253 - AO1 Signal

P256 - AO2 Signal

Adjustable Range:

Properties:

Description:

These parameters configures if the analog outputs signal will be in current or voltage, with direct or reverse reference.

0 = 0 to 10 V 1 = 0 to 20 mA 2 = 4 to 20 mA 3 = 10 to 0 V 4 = 20 to 0 mA 5 = 20 to 4 mA

Factory Setting:

Table 12.4 on page 12-8 below summarizes the configuration and equation of the analog output, where the

relationship between the analog output function and the full scale is defined by P251 (AO1) or P256 (AO2), as per Table 12.3 on page 12-7.

Tabl e 12 . 4 : Configuration and equations characteristic of AOx

Signal P253 or P256 Equation

0 to 10 V 0

0 to 20 mA 1

4 to 20 mA 2

10 to 0 V 3

20 to 0 mA 4

20 to 4 mA 5

AOx (%) = x gain x 10 V

AOx (%) = x gain x 20 mA

AOx (%) = x gain x 16 mA + 4 mA

AOx (%) = 10 V - x gain x 10 V

AOx (%) = 20 mA - x gain x 20 mA

AOx (%) = 20 mA - x gain x 16 mA

function

(

scale

function

(

scale

function

(

scale

function

(

scale

function

(

function

(

scale

( (

(

( (

12-8 | CFW300

WEG CFW300 V1.3X Programming Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Quick Reference of Parameters, Alarms and Faults

1 SAFETY INSTRUCTIONS

1.1 SAFETY WARNINGS IN THIS MANUAL

1.2 SAFETY WARNINGS IN THE PRODUCT

1.3 PRELIMINARY RECOMMENDATIONS

2 GENERAL INFORMATION

2.1 ABOUT THE MANUAL

2.2 TERMINOLOGY AND DEFINITIONS

2.2.1 Terms and Definitions Used

2.2.2 Numerical Representation

3 ABOUT THE CFW300

4 HMI AND BASIC PROGRAMMING

4.1 USE OF THE HMI TO OPERATE THE INVERTER

4.2 INDICATIONS ON THE HMI DISPLAY

4.3 OPERATING MODES OF THE HMI

5 PROGRAMMING BASIC INSTRUCTIONS

5.1 ACCESS AND INDICATIONS OF HMI

5.2 BACKUP PARAMETERS

5.3 SITUATIONS FOR CONFIG STATUS

5.4 ENGINEERING UNITS FOR SOFTPLC

6 IDENTIFICATION OF THE INVERTER MODEL AND ACCESSORIES

6.1 INVERTER DATA

7 LOGICAL COMMAND AND FREQUENCY REFERENCE

7.1 SELECTION FOR LOGICAL COMMAND AND FREQUENCY REFERENCE

7.2 FREQUENCY REFERENCE

7.2.1 Limits for Frequency Reference

7.2.2 Speed Reference Backup

7.2. 3 Parameters for Frequency Reference

7.2. 4 Reference via Electronic Potentiometer

7.2. 5 Frequency Input FI

7.2.6 "13-Bit Speed" Reference

7.3 CONTROL WORD AND INVERTER STATUS

7.3 .1 Control via HMI Inputs

7.3 . 2 Control via Digital Inputs

8 AVAILABLE MOTOR CONTROL TYPES

9 V/f SCALAR CONTROL

9.1 PARAMETERIZATION OF THE V/f SCALAR CONTROL

9.2 START-UP IN V/f MODE

9.3 ENERGY SAVING

10 VVW VECTOR CONTROL

10 .1 VVW VECTOR CONTROL PARAMETERIZATION

10.2 START-UP IN V VW MODE

11 FUNCTIONS COMMON TO ALL THE CONTROL MODES

11.1 RAMPS

11. 2 DC LINK VOLTAGE AND OUTPUT CURRENT LIMITATION

11. 2 .1 DC Link Voltage Limitation by "Ramp Hold" P150 = 0 or 2

11.2.2 DC Link Voltage Limitation by "Accelerate Ramp" P150 = 1 or 3

11. 2 .3 Output Current Limitation by "Ramp Hold" P150 = 2 or 3

11. 2 .4 Current Limitation Type "Decelerate Ramp" P150 = 0 or 1

11. 3 FLYING START / RIDE-THROUGH

11. 3.1 Flying Start Function

11. 3. 2 Ride-Through Function

11. 4 DC BRAKING

11. 5 SKIP FREQUENCY

11.6 FIRE MODE

12 DIGITAL AND ANALOG INPUTS AND OUTPUTS

12 .1 ANALOG INPUTS

12.2 NTC SENSOR INPUT

12.3 ANALOG OUTPUT