Weber Spider Stopper Guards Installation Instructions

Note - Figures in these instructions are intended to represent all Genesis Gas Barbecue models, your barbecue may differ from these illustrations.
Your Weber
®
Genesis®Gas Barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section of the burner tubes. This blocks the normal gas flow, and can cause the gas to flow back out of the air shutter. Figure 1. This could result in a fire in and around the air shutters, under the control panel, causing serious damage to your barbecue. We have developed the
Weber Spider Stopper Guards to significantly reduce the chance of this happening to your Weber Genesis Gas Barbecue.
The Weber Spider Stopper Guard fits tightly around the air shutter section of the burner tube and the valve, thereby preventing spiders and other insects access to the burner tubes through the air shutter openings. Figure 2.
Figure 2
Weber Spider
Stopper Guard
Figure 1
Air shutter
Venturi
®
®
Weber®Spider Stopper™Guards
Installation Instructions
We recommend that you inspect the Weber Spider Stopper Guards at least once a year. Also inspect and clean the Spider Stopper Guards if any of the following symptoms should ever occur.
1. The smell of gas in conjunction with the burner flames appearing yellow and lazy.
2. Barbecue does not reach temperature.
3. Barbecue heats unevenly.
4. One or more of the burners do not ignite.
WARNING: Make sure gas supply is turned off; i.e.: LP cylinder valve is closed or natural gas supply shut-off turned off and hose disconnected from the Quick Disconnect.
Note - You should inspect the burners for spider webs and other obstructions before installing your new Weber Spider Stopper Guards. To inspect the burners, you must remove the manifold. The following instructions show you how to both remove the manifold and install the Weber Spider Stopper Guards.
Step 1
For LP units only, disconnect the gas hose from the LP tank.
Step 2
Pull off all burner control knobs. Remove control panel.
Step 3
Remove the igniter.
DANGER
Failure to correct these symptoms may result in a fire which can cause serious bodily injury or death, and cause damage to property.
For Genesis 1, 2, 3, 4, 5 and Perma-Mount Gas Barbecues
27-39900 Rev. 3/90
Step 4
On Genesis 4, 5 and Perma-Mount Gas Barbecue models with a FlameCheck Safety System you must disconnect the capillary tube from the FlameCheck valve. Figure 3.
Note - The end of the capillary tube and the bottom of the FlameCheck valve must be kept free of dirt and oil (even oil from your fingers). Be careful when disconnecting the capillary tube.
On units with a side burner, disconnect the side burner hose from the side burner fitting on the manifold and remove the side burner. Figure 3.
Step 5
Remove the manifold bracket: Place your hand underneath the bracket. Lift the bracket, manifold and cooking box as a unit and unhook the bracket from the frame brace. Figure 4. Remove the bracket from the manifold.
Note - Your Weber Genesis Gas Barbecue may not have a manifold bracket. Manifold brackets may be obtained from:
Weber-Stephen Products Co. Customer Service Center 560 S. Hicks Rd. Palatine, IL 60067-6971 (708) 705-8660 (800) 446-1071
Side burner fitting
FlameCheck valve
Capillary tube
Figure 3
Manifold bracket
Frame brace
Figure 4
Step 6
Remove the manifold
Unscrew the thumb screws that hold the manifold to the cooking box, and pull the manifold out of the burners and set it down carefully. Figure 5.
Note - It may be necessary to use a pair of pliers to loosen the thumb screws.
Step 7
Using a flashlight, look inside each burner for any obstructions. Figure 6.
Step 8
Use the burner cleaning tool or a straight piece of wire to clean the burner tubes of any obstructions, if necessary. Figure 7.
Step 9
Install the Manifold
Insert the valves into the ends of the burner tubes and install the manifold thumb screws; hand tighten. If you have trouble installing the manifold, check the burner tube alignment: Remove the cooking grills and Flavorizer Bars and make sure the slots on the burner tubes are installed under the heads of the guide screws. These screws should not be fully tightened. Figure 8.
View from below and behind cooking box
Thumb screws
Figure 5
Figure 6
Figure 7
Guide screw
Figure 8
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