weber S-640 User Manual

GAS GRILL
Built-In Natural Gas Grill Installation Guide
THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.
S-440 S-640
# 43168
YOU MUST READ THIS OWNER’S GUIDE
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open fl ames.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fi re department.
Leaking gas may cause a fi re or explosion which can cause serious bodily injury or death, or damage to property.
WARNING:
1. Do not store or use gasoline or other fl ammable liquids or vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
WARNING: Follow all leak-check procedures
carefully in this manual prior to barbecue operation. Do this even if the barbecue was dealer-assembled.
NOTICE TO INSTALLER: These instructions must be left with the owner and the owner should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.
WARNING: Do not try to light this appliance
without reading the “Lighting Instructions” section of this manual.
43168 US 01/30/07
NG
2
WARNINGS
DANGER
Failure to follow the Dangers, Warnings and Cautions con­tained in this Owner’s Manual may result in serious bodily injury or death, or in a fi re or an explosion causing damage to property.
WARNINGS
Do not store a spare or disconnected liquid propane cylinder
under or near the barbecue.
Improper assembly may be dangerous. Please carefully
follow the assembly instructions in this manual.
Do not operate the Weber® gas barbecue if there is a gas leak
present.
Do not use a fl ame to check for gas leaks.Combustible materials should never be within 24 (60.96cm)
®
inches of the top, bottom, back or sides of your Weber
gas
barbecue.
Do not put a barbecue cover or anything fl ammable on, or in
the storage area under the barbecue.
Your Weber® gas barbecue should never be used by children.
Accessible parts of the barbecue may be very hot. Keep young children away while it is in use.
You should exercise reasonable care when operating your
Weber® gas barbecue. It will be hot during cooking or cleaning and should never be left unattended, or moved while in operation.
Liquid propane gas is not natural gas. The conversion or
attempted use of natural gas in a liquid propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty.
Do not attempt to disconnect any gas fi tting while your
barbecue is in operation.
Keep any electrical supply cord and the fuel supply hose
away from any heated surfaces.
Do not use this Weber
®
tank enclosure kit unless all parts are in place. The unit must be properly assembled according to the instructions outlined in the “Assembly Instruction” section of the Owner’s Guide.
LIQUID PROPANE GAS UNITS ONLY:
®
Use the regulator that is supplied with your Weber
Tank
Enclosure Kit.
Do not attempt to disconnect the gas regulator or any gas
fi tting while your barbecue is in operation.
A dented or rusty liquid propane cylinder may be hazardous
and should be checked by your liquid propane supplier. Do not use a liquid propane cylinder with a damaged valve.
Although your liquid propane cylinder may appear to be
empty, gas may still be present, and the cylinder should be transported and stored accordingly.
If you see, smell or hear the hiss of escaping gas from the
liquid propane cylinder:
1. Move away from liquid propane cylinder.
2. Do not attempt to correct the problem yourself.
3. Call your fi re department.
BUILT-IN CUTOUT DIMENSIONS
LOCATING YOUR GRILL
When determining a suitable location for your Summit® gas grill installation, give attention to concerns such as exposure to wind, proximity to traffi c paths, and keeping any gas supply lines as short as possible. Never locate the Summit breezeway, shed, under an unprotected overhang, or other enclosed area. Locate the grill
and structure so there is enough room to safely evacuate the area in case of a fi re.
CLEARANCE FROM SURFACES OR STRUCTURES
WARNING: Clearance from any surface or structure is 24 inches (609.6 mm) from the back and sides of the grill. Refer to “Typical Gas Supply Installation” before starting installation.
WARNING: The structure, “island”, countertops, and adjacent work areas for the built-in grill installation must be built from
noncombustible materials only.
NOTE: If you have questions on what materials are considered noncombustible, contact your local building materials supplier or fi re department.
®
gas grill in a garage,
1
1 1
2
a
b
CLEARANCES
24˝ inches (610 mm) Any Surface
1
27˝ inches (685.8 mm) min. for lid clearance
2
Grill Frame
a
Note: For a countertop treatment: Recommended 3/4˝ (19.1 mm)
b
overhang. Notch front edge for frame to fully slide in.
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BUILT-IN CUTOUT DIMENSIONS
3
BUILT-IN STRUCTURE CUTOUT DIMENSIONS
ALL DIMENSIONS ARE TO FINISHED SURFACES.
3
2
1
GENERAL CONSTRUCTION DETAILS
Summit® Built-In unit and all other accessory units should be on site before construction begins.
All dimensions have a tolerance of plus or minus (+/-) (.635 mm). The grill frame rests directly on the Island Structure top fi nished surface. Make sure this surface is level. Do not support the grill from the bottom.
If the supporting structure is going to have an electrical outlet for a rotisserie, it should be on the left side of the structure.
Refer to Summit® Built-In Tank Drawer Installation Instructions for complete gas line locations.
1
/
4
inch
WARNING: All countertop fi nished surfaces must be constructed of a noncombustible material.
3
BUILT-IN CUTOUT DIMENSIONS
S-440 S-640 TOLERANCES
1
2
3
1
30
˝ (768.35 mm) 38
/
4
3
/
˝ (873.13 mm) 34
34
8
23˝ (584.2 mm) 23˝ (584.2 mm) +
1
˝ (971.55 mm) +
/
4
3
/
˝ (873.13 mm) +
8
1
1
˝ -
˝ (6.35mm)
/
/
4
4
1
1
/
/
˝ -
˝ (6.35mm)
4
4
1
1
˝ -
˝ (6.35mm)
/
/
4
4
2
3
b
1
1
5
d
1
2
4
1
6
3
b
a
8
c
7
BUILT-IN CUTOUT DIMENSIONS
S-440 S-640
1
2
3
4
5
6
DIMENSIONS
7
8
a
Note: For a countertop treatment: Recommended 3/4” (19.1 mm) overhang. Notch front edge for frame to fully slide in.
b
Gas Inlet
c
Side Burner Opening
d
Access for electric on left hand side
* Clearance from any surface or structure is at least 24” (609.6mm) from the back and sides of the grill or side burner.
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27” (685.8 mm) minimum distance from front edge of
®
24” minimum* (610 mm) 24” minimum* (610 mm)
3 3/4” (95.25 mm) 3 3/4” (95.25 mm)
6 1/4” (158.75 mm) 6 1/4” (158.75 mm)
10 1/2” (266.7 mm) minimum 10 1/2” (266.7 mm) minimum
23” (584.2 mm) 23” (584.2 mm)
34 3/8” (873.13 mm) 34 3/8” (873.13 mm)
the cutout for open lid clearance
30 1/4” (768.35 mm) Built-In Frame 38 1/4” (971.55 mm) Built-In Frame
27” (685.8 mm) minimum distance from front edge of
the cutout for open lid clearance
4
S-440
PARTS LIST
Lid - 1
Cookbox - 1
S-640
Lid - 1
Left Door - 1
Right Door - 1
Warming Rack - 1
OR
Right Enclosure Panel - 1
Cookbox - 1
Front Frame Rail - 1
Rear Frame Rail - 1
Rear Panel Assembly - 1
Left Enclosure Panel - 1
Front Vent Panel - 1
Rear Vent - 1
Bottom Shelf - 1
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PARTS LIST
5
Flavorizer® Bars
S-440
S-640
Stainless Steel Cooking Grates
S-440
S-640
Collection Tray - 1
Catch-Pan Holder - 1
Catch-Pan - 1
- 8
- 12
- 2
- 3
#10 Sheet Metal Screws - 5
5
Plastic Anchors - 5
1/2 inch Bolts (1/4 x 20 x 1/2 inch Bolt) - 8
#10-32 x 1/4 inch Steel Screws - 7
Nylon Washer - 8
1/2” Flare Gasket - 2
3/8” Flare Gasket - 2
Handle - 2
Disposable Drip Pans - 2
Hinge Pin- 2
Hair Pin Cotter- 2
Corrugated gas line - 1
Right Front Vent Clip - 1
Handle Hardware - 4
Rotisserie - 1
Rotisserie Fork - 4
Rotisserie Motor - 1
Rotisserie Bracket - 1
Keps Nuts (1/4 x 20 keps nut) - 2
1 inch Bolt (¼-20 x 1 inch Bolt) - 2
Left Front Vent Clip - 1
7/16 inch Wrench - 1
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Smoker - 1
Smoker Bar - 1
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1
1
2
2
3
1
ASSEMBLY
Arrow stickers on Frame Rail (1) and Left Side Panel (2) should point toward each other (shown above). Door Stop Bracket (3) should be positioned as shown (left).
2
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3
ATTENTION! Do not fully tighten screws. Clips should slide freely when installed.
ASSEMBLY
7
7
4
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5
ASSEMBLY
6
Back
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ASSEMBLY
9
9
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8
ASSEMBLY
CAUTION: Use two people to lift and install the Summit® Built-In frame assembly.
A.) Lift the frame assembly into the “island” structure opening. Make sure the frame is resting level on the fi nished surface of the structure. B.) Adjust the Front Vent to rest squarely on ground.
1
A.
1
1
1
b
a
1
1
a
B.
CLEARANCES
24" (610 mm) Any Surface
1
Grill Frame
a
Note: For a countertop treatment: Recommended 19.1 mm (3/4˝
b
inch) overhang. Notch front edge for frame to fully slide in.
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ASSEMBLY
11
11
1/4” (6.35 mm) Drill Bit
10
S440
C.
(1)
C.) Apply a bead of silicone sealant
(1) around the perimeter and front
edges of the grill that are in contact with the “island” structure. This will prevent moisture seepage. The sealant you use must have a temperature rating above 120°F (48.8° C).
S640
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ASSEMBLY
11
S440
F)'#
12
(1)
(2)
(3)
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ASSEMBLY
13
13
S640S440
13
14
(1)
S640S440
(2)
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15
ASSEMBLY
S640S440
Match Holder
a
b
c
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ASSEMBLY
15
15
1/4” (6.35 mm) Drill Bit
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S640S440
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18
19
ASSEMBLY
S440 S640
S640S440
20
S640S440
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ASSEMBLY
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21
S640S440
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22
ASSEMBLY
S-440
S-640
(1)
(2)
(3)
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+
+
+
23
AAA AAA AAA
S-440
S-640
a
ASSEMBLY
- 1
- 2
The Weber Grill Out™ Handle Light has a “Tilt Sensor”: Lid up - ON / Lid Closed - OFF. The power button (a) activates or deactivates the “Tilt Sensor.” For daytime use, deactivate the sensor by pressing power button (a).
S-440
S-640
19
19
- 2
- 4
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S-640
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GAS SUPPLY
BUILT-IN GAS LINE LOCATIONS
Note: Leave an access in the “island” structure for gas supply and regulator service that is not inside the grill structure. Weber® has a gas line and regulator access door (part #
36311) available from your dealer or call Customer Service at 1-800-446-1071.
Note: Area should be kept clear of sharp, jagged, or extremely abrasive surfaces to avoid possible damage to gas supply lines. Exercise caution when pulling gas lines through built-in structure.
a
1
1
2
3
2
c
3
b
BUILT-IN GAS LINE LOCATIONS
SILVER GOLD TOLERANCES
1
2
DIMENSIONS
3
a
b
c
3 3/4˝
(95.3 mm)
6 1/4˝
(158.8 mm)
2 1/2˝
(63.5 mm)
3 3/4˝
(95.3 mm)
6 1/4˝
(158.8 mm)
2 1/2˝
(63.5 mm)
Plan View Left
Side View
Gas Inlet
+1/8˝(
- 1/8˝(
+1/8˝(
- 1/8˝(
+1/8˝(
- 1/8˝(
3.8
3.8
3.8
3.8
3.8
3.8
mm) mm)
mm) mm)
mm) mm)
TYPICAL NATURAL GAS SUPPLY INSTALLATION
We recommend that this installation be done by a LICENSED professional.
GENERAL SPECIFICATIONS FOR PIPING
Note - Contact your local municipality for building codes regulating outdoor gas grill installations. In absence of Local Codes, you must conform to the latest edition of National Fuel Gas Code ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.
This grill is designed to operate at 4.5 inches (114.3 mm) of water column pressure.
A manual shut-off valve must be installed outdoors, and be accessible, not in the “built-in” structure. An additional manual shut-off valve indoors should be installed in the branch fuel line in an accessible location near the supply line.
CAUTION: If young children are in the area, a locking valve should be considered.
Pipe compound should be used which is resistant to the action of liquid propane gas when gas connections are made.
The gas connections must be fi rmly attached to a rigid, permanent construction.
Note: The information provided in this manual is general for typical installations. We cannot cover all possible installation ideas. We recommend, prior to installation, that you contact your municipality for local building codes and your local fi re department for installation verifi cation.
If you have any questions, contact Customer Service at 1-800-446-1071.
GAS LINE PIPING
Refer to the piping chart at the bottom of previous page.
The corrugated gas line from the manifold is 58 inches (1,473.2 mm) long. Do not extend the gas line.
We have provided the means to make an SAE 45° fl are connection. Do not use pipe sealant on this connection.
If the length of line required does not exceed 50 feet, use a 5/8” O.D. tube. One size larger should be used for lengths greater than 50 feet. Refer to piping chart.
Gas piping may be copper tubing, type K or L; polyethylene plastic tube, with a minimum wall thickness of .062 inch (1.57 mm); or standard weight (schedule 40) steel or wrought iron pipe.
Copper tubing must be tin-lined if the gas contains more than 0.3 grams of hydrogen sulfi de per 100 cubic feet of gas.
Plastic tubing is suitable only for outdoor, underground use.
Gas piping in contact with earth, or any other material which may corrode the piping, must be protected against corrosion in an approved manner.
Underground piping must have a minimum of 18” cover.
Table
10-1
Nominal
Iron Pipe
Size
(Inches)
Maximum Capacity of Pipe in Cubic Feet of Gas per Hour for Gas Pressures of 0.5 psi or Less and a Pressure Drop of 0.3 Inch
Water Column. (Based on a 0.60 Specifi c Gravity Gas)
Internal
Length of Pipe (Feet)
Diameter
(Inches)
10 20 30 40 50 60 70 80 90 100 125 150 175 200
1/4 .364 32 22 18 15 14 12 11 11 10 98876
3/8 .493 72 49 40 34 30 27 25 23 22 21 18 17 15 14
1/2 .622 132 92 73 63 56 50 46 43 40 38 34 31 28 26
3/4 .824 278 190 152 130 115 105 96 90 84 79 72 64 59 55
1 1.049 520 350 285 245 215 195 180 170 160 150 130 120 110 100
1 1/4 1.380 1050 730 590 500 440 400 370 350 320 305 275 250 225 210
1/12 1.160 1600 1100 890 760 670 610 560 530 490 460 410 380 350 320
2 2.067 3050 2100 1650 1450 1270 1150 1050 990 930 870 780 710 650 610
2 1/2 2.469 4800 3300 2700 2300 2000 1850 1700 1600 1500 1400 1250 1130 1050 980
3 3.068 8500 5900 4700 4100 3600 3250 3000 2800 2600 2500 2200 2000 1850 1700
4 4.026 17500 12000 9700 8300 7400 6800 6200 5800 5400 5100 4500 4100 3800 3500
© 1997 National Fire Protection Association, Inc,. and International Approval Services - U.S., Inc. All Rights Reserved.
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GAS SUPPLY
21
TEST CONNECTIONS
All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of the National Fuel Gas Code ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A
119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.
DANGER
Do not use an open fl ame to check for gas leaks. Be sure there are no sparks or open fl ames in the area while you check for gas leaks. This will result in a fi re or explosion which can cause serious bodily injury or death, and damage to property.
CONNECT GAS SUPPLY
A 58 inch (147.32 cm) corrugated gas line is supplied with the grill. This line needs to
pass through the gas inlet opening to the main gas supply.
1) Connect the corrugated gas line to the regulator (a). Use the 1/2” (12.7 mm) fl ared gasket (1) to ensure proper seal. (b) Shows the gas line and regulator assembled.
2) Uncap the fl are fi tting connection off the regulator.
3) Hard pipe the gas supply to the inlet of the regulator. Refer to “Typical Gas Supply Installation”.
4) Connect the corrugated gas line to the manifold located on the right hand side of grill under the control panel. Use the 1/2” (12.7 mm) fl ared gasket (1) to ensure proper seal.
Note: Leave an access in the “island” structure for gas supply and regulator service not inside the grill structure. Weber available from your dealer or call Customer Service at 1-800-446-1071.
®
has a gas line and regulator access door (part # 36311)
21
1
2
CONNECTION CHART
1
Top View (Close-up)
2
Typical Natural Gas Pipe Routing
a.
Connecting Corrugated Gas Line to the Regulator
b.
Gas and Regulator Connected
c.
Hard piped gas supply
d.
Cap (Optional Side Burner)
e.
Corrugated Gas Line to Manifold
f.
Regulator
1
c.
1
c.
d.
f.
d.
f.
e.
(1)
a.
e.
b.
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22
GAS SUPPLY
VENTILATION
WARNING: Air holes must be provided in the structure at the top and bottom to provide ventilation in the event of a gas leak.
Air holes can be located in a low visibility area and should be protected by screening material to prevent rodents and insects from entering the structure. Air holes will also help dry moisture. Summit® Built-In cabinet vents are available from your dealer or call Customer Service at 1-800-446-1071.
Note: These drawings are only a reference.
Cross ventilation must be incorporated in the supporting structure. We recommend a minimum of 100 square inches (254 square cm )of venting per side.
Vents should be on two sides of the structure.
The above drawings are for reference only.
Location of the vents should be from the center, outward.
Locate the vents at both the bottom of the structure and at the top of the structure.
The bottom vents should be as close to ground level as possible. Make sure the vent area is not blocked by interior supports of the structure.
We recommend vents with screens.
Access doors to the structure are not considered vents.
Clean the vents periodically.
DANGER: Failure to follow recommended minimum venting instructions can cause gas to collect in the structure in the event of a gas leak. This may result in a fi re or an explosion which can cause serious bodily injury or death, and damage to property.
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ATTENTION: This product has been safety tested and is only certifi ed for use in a specifi c country. Refer to country designation located on outer carton.
These parts may be gas carrying or gas burning components. Please contact Weber-Stephen Products Co., Customer Service Department for genuine Weber-Stephen Products Co. replacement part(s) information.
WARNING: Do not attempt to make any repair to gas carrying or gas burning components without contacting Weber-Stephen Products Co., Customer Service Department. Your actions, if you fail to follow this product Warning, may cause a fi re or an explosion resulting in serious personal injury or death and damage to property.
WEBER-STEPHEN PRODUCTS CO.
www.weber.com
©2007 The following trademarks are registered in the name of Weber-Stephen Products Co., an Illinois corporation, located at 200 East Daniels Road, Palatine, Illinois 60067 U.S.A. Australia; Smokey Joe, Weber, Kettle Silhouette tion, Botswana; Weber, Canada; Smokey Joe, Genesis, China; Kettle Silhouette Smokey Joe, Weber, One-Touch, Germany; Smokey Joe, Weber, One-Touch, Greece; Smokey Joe, Ireland; Kettle Silhouette Joe, Weber, Korea; Smokey Joe, Weber, New Zealand; Weber, Smokey Joe, Nigeria; Weber, Norway; Smokey Joe, Weber, Portugal; Weber, South Africa: Smokey Joe, Weber, Kettle Confi guration, Spain; Smokey Joe, Weber, Sweden; Kettle Silhouette One-Touch, U.S.A..; Kettle Confi guration, Kettle Silhouette vorizer, Crossover, Flamgo, Performer, Rapidfi re, Tuck ‘N Carry, Jumbo Joe, Bar-B-Kettle, Master-Touch, Spirit, Grill Out, Summit, Platinum, 1-800-Grill-Out, Ranch, Matchless Flame, Zimbabwe; Weber, Kettle Confi guration, Kettle Silhouette
, Genesis, Austria; Kettle Silhouette®, Smokey Joe, Weber, Benelux; Kettle Silhouette®, Smokey Joe, Weber, Compact Grill Confi gura-
, Denmark; Kettle Silhouette®, Smokey Joe, Weber, Finland; Smokey Joe, France; Kettle Silhouette®,
, Smokey Joe, Switzerland; Kettle Silhouette®, Smokey Joe, Weber, United Kingdom; Smokey Joe, Weber, Weber
, Smokey Joe, Weber, One-Touch, Firespice, Go-Anywhere, U.S.A.;Kettle Confi guration, Kettle Silhouette, Genesis, Fla-
.
®
, Smokey Joe, Italy; Smokey Joe, Weber, Japan; Smokey
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