Weber D082.A, B069.A, A103.A, C075.A User Manual

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ILVER–C
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ILVER–C
Gas Grill
Owners Guide
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
Leaking gas may cause a fire or explosion which can cause serious bodily injury or death, or damage to property.
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WARNING Do not store or use gasoline or other flammable liquids or vapors within 25 feet (8m) of this appliance.
W ARNING: Follow all leak-check procedures carefully in this manual prior to barbecue operation. Do this even if the barbecue was dealer-assembled.
NOTICE TO INSTALLER: These instructions must be left with the owner and the owner should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.
W ARNING: Do not try to light this appliance without reading the “Lighting” Instructions section of this manual
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YOU MUST READ THIS OWNERS GUIDE
BEFORE
OPERATING YOUR GAS GRILL
A103.a B069.a C075.a D082.a
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55054 0100
DANGER
Failure to follow the Dangers, Warnings and Cautions contained in this Owners Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property.
W ARNINGS
Do not store a spare or disconnected liquid propane cylinder under or near this barbecue. Improper assembly may be dangerous. Please carefully follow the assembly instructions in
this manual. After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and burner obstructions before use. See instructions in this manual for correct procedures.
Do not operate the Weber gas barbecue if there is a gas leak present. Do not use a flame to check for gas leaks. Combustible materials should never be within 24 inches of the top, bottom, back or sides of
your Weber gas barbecue. Do not put a barbecue cover or anything flammable on, or in the storage area under the barbecue. Your Weber Gas Barbecue should never be used by children. Accessible parts of the barbecue may be very hot. Keep young children away while it is in use. You should exercise reasonable care when operating your Weber gas barbecue. It will be hot during cooking or cleaning and should never be left unattended, or moved while in operation. Should the burners go out while in operation, turn all gas valves off. Open the lid and wait five minutes before attempting to relight, using the lighting instructions.
Do not use charcoal or lava rock in your Weber gas barbecue. Never lean over open grill or place hands or fingers on the front edge of the cooking box. Should a grease fire occur, turn off all burners and leave lid closed until fire is out. Do not enlarge valve orifices or burner ports when cleaning the valves or burners. The Weber Gas Barbecue should be thoroughly cleaned on a regular basis. Liquid propane gas is not natural gas. The conversion or attempted use of natural gas in a
liquid propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty.
Do not attempt to disconnect any gas fitting while your barbecue is in operation. Use heat-resistant barbecue mitts or gloves when operating barbecue.
LIQUID PROPANE GAS UNITS ONLY:
Use the regulator that is supplied with your Weber Gas Barbecue. Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in
operation. A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid propane supplier. Do not use a liquid propane cylinder with a damaged valve. Although your liquid propane cylinder may appear to be empty, gas may still be present, and the cylinder should be transported and stored accordingly. If you see, smell or hear the hiss of escaping gas from the liquid propane cylinder:
1. Move away from liquid propane cylinder.
2. Do not attempt to correct the problem yourself.
3. Call your fire department.
A-2

Warranty

Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Grill that it will be free of defects in material and workmanship from the date of purchase as follows:
Aluminum Castings, lifetime, 1 year paint Porcelain Hood Section, 25 years Burners, 10 years Igniter, 3 years Cooking Grates, 7 years no rust through Flavorizer Bars, 5 years no rust through Thermoplastic/Thermoset Parts,
10 years Excluding fading
All Remaining Parts, 5 years,
when assembled and operated in accordance with the printed instructions accompanying it. Weber may require reasonable proof of your date of purchase. THEREFORE, YOU SHOULD RET AIN YOUR SALES SLIP OR INVOICE. This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under normal use and service and which on examination shall indicate, to Webers satisfaction, they are defective. Before returning any parts, contact the Customer service representative in your region using the contact information sheet provided with your manual. If Weber confirms the defect and approves the claim, Weber will elect to replace such parts without charge. If you are required to return defective parts, transportation charges must be prepaid. Weber will return parts to the purchaser, freight or postage prepaid. This Limited Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration, misapplication, vandalism, improper installation or improper maintenance or service, or failure to perform normal and routine maintenance, including but not limited to damage caused by insects within the burner tubes, as set out in this owner’s manual. Deterioration or damage due to severe weather conditions such as hail, hurricanes, earthquakes or tornadoes, discoloration due to exposure to chemicals either directly or in the atmosphere, is not covered by this Limited Warranty.
There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty. Some regions do not allow limitation on how long an implied warranty lasts, so this limitation may not apply to you. Weber is not liable for any special, indirect or consequential damages. Some regions do not allow the exclusion or limitation of incidental or consequential damages, so this limitation or exclusion may not apply to you. Weber does not authorize any person or company to assume for it any other obligation or liability in connection with the sale, installation, use, removal, return, or replacement of its equipment; and no such representations are binding on Weber . This Warranty applies only to products sold at retail.
WEBER-STEPHEN PRODUCTS CO. Customer Service Center 250 South Hicks Road Palatine, IL 60067-6241 USA
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Contents

Danger & Warnings................................ A-2
Warranty................................................. A-3
General Instructions ............................... A-5
Exploded View........................................ A-6
Parts List ................................................ A-9
Assembly Instructions ............................ B-1
Installing Features.................................. C-1
Operating ...............................................D-1
Lighting................................................... D-1
Manual Lighting......................................D-2
Lighting the side Burner ......................... D-3
Cooking .................................................. D-4
Storage and/or Nouse ............................ D-4
Cleaning ................................................. D-4
Annual Maintenance .............................. D-5
General Maintenance.............................D-6
Replacing Main Burners......................... D-7
Crossover Ignition System Operations...D-8
Troubleshooting...................................... D-9
Side Burner Troubleshooting.................. D-10
A-4

General Instructions

Your Weber Gas Barbecue is a portable outdoor cooking appliance. With the Weber Gas Barbecue you can grill, barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flavorizer® Bars produce that “outdoor” flavor in the food. The Weber Gas Barbecue is portable so you can easily change its location in your yard or on your patio. Portability means you can take your Weber Gas Barbecue with you if you move. The natural gas supply is easy to use and gives you more cooking control than charcoal fuel.
These instructions will give you the minimum
requirements for assembling your Weber Gas Barbecue. Please read the instructions carefully before using your Weber Gas Barbecue. Improper assembly can be dangerous.
Not for use by children.
If there are local codes that apply to portable gas
grills, you will have to conform to them. If there are no local codes, you must conform to the latest edition of the National Fuel Gas Code: ANSI Z
223.1.
This Weber Gas Barbecue is designed for natural
(piped in city) gas only . Do not use liquid propane (LP) bottled gas. The valves, orifices and hose are for natural gas only .
Do not use with charcoal fuel.
Check that the area under the control panel and
the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air.

For Installation in Canada

These instructions, while generally acceptable, do not necessarily comply with the Canadian Installation codes, particularly with piping above and below ground. In Canada the installation of this appliance must comply with local codes and/or Standards CAN/ CGA-B149.1 (Installation Code for Natural Gas Burning Appliances and Equipment).

Storage

The gas must be turned OFF at the natural gas supply when the Weber Gas Barbecue is not in use.
When the Weber Gas Barbecue is stored indoors, the gas supply must be disconnected.
Operating
WARNING: Only use this barbecue outdoors in a well-ventilated area. Do not use in a garage, building, breezeway or any other enclosed area. WARNING: Never use your Weber Gas Barbecue under an unprotected combustible roof or overhang. WARNING: Your Weber Gas Barbecue is not intended to be installed in or on recreational vehicles and/or boats. WARNING: Do not use combustible materials within 24 inches of the top, bottom, back or sides of the grill. WARNING: The entire cooking box gets hot when in use. Do not leave unattended. WARNING: Keep any electrical supply cord and the fuel supply hose away from any heated surface. WARNING: Keep the cooking area clear of flammable vapors and liquids, such as gasoline, alcohol, etc., and combustible materials.

Gas Supply Testing

Disconnect your Weber Gas Barbecue when the gas supply is being tested at high pressures. This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
Turn OFF your Weber Gas Barbecue when the gas supply is being tested at low pressures. This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at the pressure equal to or less than 1/2 psig (3.5 kPa).
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Genesis Silver-C NG
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30 31 32 33
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45 46 33
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A-6
1. Hinge Pin
2. Left Endcap
3. Shroud
4. Handle
5. Warm-Up Basket
6. Warming Rack
7. Cooking Grates
8. Flavorizer Bars
9. Cooking Box
10. 1/4-20 keps nut
11. Slide Out Bottom Tray
12. Catch pan holder
13. Catch pan
14. Left Frame
15. Left Trim Piece
16. Work Surface
17. Front Panel
18. Hinge Rod
19. Left Swing-Up Work Surface
20. Caster Frame
21. 1/4-20 x 2 inch bolts
22. Bottom Shelf
23. Frame Connectors
24. Casters
25. Wheels
26. Hubcap
27. Hair Pin Cotter
28. Thermometer
29. Right Endcap
30. Burner Control Knobs
31. Control Panel
32. Ignitor Button
33. Control Panel Hardware
34. Side Burner
35. Crossover tube
36. Front and Back Burners
37. Center Burner
38. Manifold Hardware
39. Manifold
40. Manifold Support Bracket
41. Spider Stopper Guards
42. Disposable Drip Pan
43. Back Panel
44. 1/4-20 x 1/2 inch bolts
45. Igniter
46. Right Frame
47. Right Trim Piece
48. Right Swing-Up Work Surface
49. Nylon Washer
50. Wheel Frame
51. Hose
52. Axle
A-7
© 1999 Weber-Stephen Products Co., Weber, the silhouette, and the kettle configuration are registered trademarks
®
of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL, 60067-6266, U.S.A. This product is covered by one or more United States patents and patents in other nations globally . Printed in the U.S.A.
A-8
Screwdriver Phillips screwdriver
Left Frame - 1
Hammer
7/16 open-end or an adjustable wrench
Pliers
Block of wood
Lid - 1
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Cooking Box - 1
Right Frame - 1
Wheel Frame - 1
Caster Frame - 1
Frame Connectors - 2
Left Trim Piece - 1
Right Trim Piece - 1
Cooking grates - 2
Control panel - 1
Wheel Axle - 1
Work Surface - 1
Left Swing-Up Work Surface - 1
Right Swing-Up Work Surface
Hinge Rod - 2
Bottom Shelf - 1
A-9
Warming Rack - 1
Warm-Up Basket - 1
Flavorizer Bars - 5
Manifold Support Bracket - 1
Burner Control Knobs - 3
Hinge Pins (1/4 x 1 1/2 inch clevis pin) - 2
Front Panel - 1
Back Panel - 1
Bottom tray - 1
Catch Pan Holder - 1
Catch-Pan - 1
2 inch bolts (1/4 x 20 x 2 inch bolts) - 5
1/2 inch bolts (1/4 x 20 x 1/2 inch bolts) - 8
Keps Nut (1/4 x 20 Keps Nut) - 1
Nylon Washers - 13
Cotter Pin - 2 Hubcaps - 3
Control Panel Hardware (Phillips screws/washers) - 2
Disposable Drip Pans - 2
Thermometer - 1
Wheels - 2
Casters - 2
Hose - 1
A-10

Assembly Instructions

(1)
(2)

Assemble wheel frame

You will need: axle rod, two wheel hubcaps, two wheels, wheel frame, hammer and a block of wood.
Place one end of the axle rod on the block of wood (or other protected surface). Tap one hubcap onto the end of the axle rod. Slide one wheel onto the axle, WEBER name facing out. Next, slide the other end of the axle rod through the wheel frame. Add the other wheel, WEBER name side facing out. Tap the hubcap onto the axle rod to complete the axle.
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Assemble frame

You will need: left frame, right frame, two 1/2 inch bolts, two nylon washers and a 7/16 inch or adjustable wrench. Note - Work on carpeted area (on grass or one of the boxes) to protect the finish during frame assembly.
Lay the leg frame pieces as shown so the leg tabs point up.
1) Connect the two frame pieces with the tabs inside of the frame.
2) Slip washers on bolts, then insert bolts as shown and tighten. (If you try to insert a bolt and there is no hole, you have the left frame turned the wrong way . T urn the left frame around.)
B069.a
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