Weber S-440, Built-In LP Gas Grill, S-640 User Manual

GAS GRILL

Built-In LP Gas Grill Installation Guide

Tank Enclosure Installation - Pg 22

S-440
S-640

#43165

YOU MUST READ THIS OWNER’S GUIDE

BEFORE OPERATING YOUR GAS GRILL

 DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open fl ames.

3. Open lid.

4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fi re department.

Leaking gas may cause a fi re or explosion
which can cause serious bodily injury or death,
or damage to property.

 WARNING:

1. Do not store or use gasoline or other
fl ammable liquids or vapors in the vicinity of
this or any other appliance.

2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.

 WARNING: Follow all leak-check procedures

carefully in this manual prior to barbecue
operation. Do this even if the barbecue was
dealer-assembled.

NOTICE TO INSTALLER: These instructions
must be left with the owner and the owner
should keep them for future use.

THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.

 WARNING: Do not try to light this appliance

without reading the “Lighting Instructions”
section of this manual.

43165 US 01/30/07

LP

2

WARNINGS

DANGER

Failure to follow the Dangers, Warnings and Cautions con­tained in this Owner’s Manual may result in serious bodily
injury or death, or in a fi re or an explosion causing damage to
property.

WARNINGS

 Do not store a spare or disconnected liquid propane cylinder

under or near the barbecue.

 Improper assembly may be dangerous. Please carefully

follow the assembly instructions in this manual.

 Do not operate the Weber

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gas barbecue if there is a gas leak

present.

 Do not use a fl ame to check for gas leaks.
 Combustible materials should never be within 24 (60.96cm)

inches of the top, bottom, back or sides of your Weber® gas
barbecue.

 Do not put a barbecue cover or anything fl ammable on, or in

the storage area under the barbecue.

 Your Weber® gas barbecue should never be used by children.

Accessible parts of the barbecue may be very hot. Keep
young children away while it is in use.

 You should exercise reasonable care when operating

your Weber® gas barbecue. It will be hot during cooking or
cleaning and should never be left unattended, or moved
while in operation.

 Liquid propane gas is not natural gas. The conversion or

attempted use of natural gas in a liquid propane unit or liquid
propane gas in a natural gas unit is dangerous and will void
your warranty.

 Do not attempt to disconnect any gas fi tting while your

barbecue is in operation.

 Keep any electrical supply cord and the fuel supply hose

away from any heated surfaces.

 Do not use this Weber® tank enclosure kit unless all parts are

in place. The unit must be properly assembled according
to the instructions outlined in the “Assembly Instruction”
section of the Owner’s Guide.

LIQUID PROPANE GAS UNITS ONLY:
 Use the regulator that is supplied with your Weber® Tank

Enclosure Kit.

 Do not attempt to disconnect the gas regulator or any gas

fi tting while your barbecue is in operation.

 A dented or rusty liquid propane cylinder may be hazardous

and should be checked by your liquid propane supplier. Do
not use a liquid propane cylinder with a damaged valve.

 Although your liquid propane cylinder may appear to be

empty, gas may still be present, and the cylinder should be
transported and stored accordingly.

 If you see, smell or hear the hiss of escaping gas from the

liquid propane cylinder:

1. Move away from liquid propane cylinder.

2. Do not attempt to correct the problem yourself.

3. Call your fi re department.

BUILT-IN CUTOUT DIMENSIONS

LOCATING YOUR GRILL

When determining a suitable location for your Summit® gas grill installation, give attention
to concerns such as exposure to wind, proximity to traffi c paths, and keeping any
gas supply lines as short as possible. Never locate the Summit
breezeway, shed, under an unprotected overhang, or other enclosed area. Locate the grill

and structure so there is enough room to safely evacuate the area in case of a fi re.

CLEARANCE FROM SURFACES OR STRUCTURES

WARNING: Clearance from any surface or structure is 24
inches (609.6 mm) from the back and sides of the grill. Refer to
“Typical Gas Supply Installation” before starting installation.

WARNING: The structure, “island”, countertops, and adjacent
work areas for the built-in grill installation must be built from

noncombustible materials only.

NOTE: If you have questions on what materials are considered
noncombustible, contact your local building materials supplier or fi re
department.

®

gas grill in a garage,

1

1 1

2

a

b

CLEARANCES

24˝ inches (610 mm) Any Surface

1

27˝ inches (685.8 mm) min. for lid clearance

2

Grill Frame

a

Note: For a countertop treatment: Recommended 3/4˝ (19.1 mm)

b

overhang. Notch front edge for frame to fully slide in.

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BUILT-IN CUTOUT DIMENSIONS

3

BUILT-IN STRUCTURE CUTOUT DIMENSIONS

ALL DIMENSIONS ARE TO FINISHED SURFACES.

 WARNING: All countertop fi nished surfaces must be
constructed of a noncombustible material.

3

2

1

GENERAL CONSTRUCTION DETAILS

Summit® Built-In unit and all other accessory units should be on site before construction
begins.

All dimensions have a tolerance of plus or minus (+/-) 1/
The grill frame rests directly on the Island Structure top fi nished surface. Make
sure this surface is level. Do not support the grill from the bottom.

If the supporting structure is going to have an electrical outlet for a
rotisserie, it should be on the left side of the structure.

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Refer to Summit
complete gas line locations.

Built-In Tank Drawer Installation Instructions for

inch (6.35 mm).

4

1

6

BUILT-IN CUTOUT DIMENSIONS

S-440 S-640 TOLERANCES

1

2

3

1

30

˝ (768.35 mm) 38

/

4

3

/

˝ (873.13 mm) 34

34

8

23˝ (584.2 mm) 23˝ (584.2 mm) +

1

5

2

1

˝ (971.55 mm) +

/

4

3

/

˝ (873.13 mm) +

8

d

4

3

3

1

1

˝ -

˝ (6.35mm)

/

/

4

4

1

1

/

/

˝ -

˝ (6.35mm)

4

4

1

/4˝ - 1/4˝ (6.35mm)

2

3

b

1

1

c

b

a

BUILT-IN CUTOUT DIMENSIONS

S-440 S-640

1

2

3

4

5

6

DIMENSIONS

7

8

a

Note: For a countertop treatment: Recommended 3/4” (19.1 mm) overhang. Notch front edge for frame to fully slide in.

b

Gas Inlet

c

Side Burner Opening

d

Access for electric on left hand side

* Clearance from any surface or structure is at least 24” (609.6mm) from the back and sides of the grill or side burner.

27” (685.8 mm) minimum distance from front edge of

24” minimum* (610 mm) 24” minimum* (610 mm)

3 3/4” (95.25 mm) 3 3/4” (95.25 mm)

6 1/4” (158.75 mm) 6 1/4” (158.75 mm)

10 1/2” (266.7 mm) minimum 10 1/2” (266.7 mm) minimum

23” (584.2 mm) 23” (584.2 mm)

34 3/8” (873.13 mm) 34 3/8” (873.13 mm)

the cutout for open lid clearance

30 1/4” (768.35 mm) Built-In Frame 38 1/4” (971.55 mm) Built-In Frame

8

27” (685.8 mm) minimum distance from front edge of

the cutout for open lid clearance

7

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S-440

PARTS LIST

Lid - 1

Cookbox - 1

S-640

Lid - 1

Left Door - 1

Right Door - 1

Warming Rack - 1

OR

Right Enclosure Panel - 1

Cookbox - 1

Front Frame Rail - 1

Rear Frame Rail - 1

Rear Panel Assembly - 1

Left Enclosure Panel - 1

Front Vent Panel - 1

Rear Vent - 1

Bottom Shelf - 1

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PARTS LIST

5

Flavorizer® Bars

S-440

S-640

Stainless Steel Cooking Grates

S-440

S-640

Collection Tray - 1

Catch-Pan Holder - 1

- 8

- 12

- 2

- 3

#10 Sheet Metal Screws - 5

5

Plastic Anchors - 5

1/2 inch Bolts (1/4 x 20 x 1/2 inch Bolt) - 8

#10-32 x 1/4 inch Steel Screws - 7

Nylon Washer - 8

Handle - 2

Handle Hardware - 4

Catch-Pan - 1

Disposable Drip Pans - 2

Hinge Pin- 2

Hair Pin Cotter- 2

Corrugated gas line - 1

Right Front Vent Clip - 1

Rotisserie - 1

Rotisserie Fork - 4

Rotisserie Motor - 1

Rotisserie Bracket - 1

Keps Nuts (1/4 x 20 keps nut) - 2

1 inch Bolt (¼-20 x 1 inch Bolt) - 2

Left Front Vent Clip - 1

7/16 inch Wrench - 1

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Smoker - 1

Smoker Bar - 1

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6

1

1

2

2

3

1

ASSEMBLY

Arrow stickers on
Frame Rail (1) and
Left Side Panel (2)
should point toward
each other (shown
above). Door Stop
Bracket (3) should
be positioned as
shown (left).

2

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3

 ATTENTION! Do not fully
tighten screws. Clips should
slide freely when installed.

ASSEMBLY

7

7

4

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8

5

ASSEMBLY

6

Back

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7

ASSEMBLY

9

9

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