Wayne Fueling Systems WAYNETRAC installation manual

INSTALLATION

WAYNE

LiftForReceipt

Wayne
EasyPAY

TM

for

Vista Dispensers

Preliminary Draft

Limited Distribution

Installation Manual

EasyPAYTM

for Vista Dispensers

Copyright 1999 Dresser Industries, Inc.
All rights reserved.
Printed in the United States of America

EasyPay is a trademark of Wayne Division/Dresser Equipment Group, a Halliburton Company.
No part of this publication may be electronically or mechanically reproduced, stored in a retrieval system, or transmitted,

in any form or by any means without express written permission of Dresser Industries. Translation of this material to
another language without express written permission of Dresser Industries is prohibited.

The information in this publication is for informational use only and is subject to change without notice. The contents
should not be construed as a commitment by Dresser Industries, Inc. who assumes no responsibility or liability for in­accuracies that may appear in this publication.

Wayne Division / Dresser Industries, Inc.

3814 Jarrett Way, Austin, TX 78728

Telephone: [phone]

Fax: [phone]

Table of Contents

1 Before You Start

Introduction 1-1
Unpacking and Inspection 1-2
Returning Damaged Components 1-2
Required Tools 1-3
Power Ratings 1-3

2 Vista EasyPAY Kit Installation

Introduction 2-1
Removing Dispenser Power 2-1
Removing the Bezels 2-1
Lowering the DEMs 2-3
Installing the Authorization Light Assembly (PN887124) 2-4
Relocating Wayne Vac Control Board 2-6
Installing EMI Filter 2-7
Installing Power Distribution Board 2-7
Installing Power Supply Cables 2-8
Installing the DCB (PN 887123-001) in Electronic Head 2-9
Installing DCB Assembly in Electronic Heads

Equipped with Printer Base PN 883727-001 2-9

Installing DCB Assembly in Electronic Heads

Equipped with Printer Base PN 886208-001 2-10

Installing Cables in Electronic Head 2-12

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October 1999 Part No. 920472 Rev. 3 (A)

About This Manual

Installing Power and DCB Assembly Cables 2-12

Modifying and Connecting Product Relay Cables (New Installations Only) 2-13
Addressing Lightboards 2-14
Connecting Bezel Wiring and Reinstalling the Bezels 2-14
Reapplying Power 2-15
Installing Patent and Serial Number Decal 2-15
System Power-Up 2-16

3 Subpump Controller Installation

Introduction 3-1
Power Rating 3-1

4 System Test

Introduction 4-1
Light Panel Functionality Test 4-1
EasyPAY Functionality Test 4-2

A Wiring Diagrams

Introduction A-1

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Part No. 920472 Rev. 3 (A) October 1999

How To Use This Manual

This manual explains how to install the EasyPAY™ Vista retrofit. This includes Models V390,
V395, V490, and V590.

Important: By following this instruction manual from chapter 1 through

chapter 4 in the sequences presented, you will be assured of a
successful install. For best results, do not perform the steps out of
the sequence shown.

Section 1 includes unpacking and inspection procedures, component return procedures, and a list of
tools required to install the retrofit kit.

Section 2 provides instructions for installing the EasyPAY™ hardware in the dispenser head.
Section 3 explains how to install the master installation kit.
Section 4 shows how to test the EasyPAY™ hardware after installation.
Appendix A includes interconnection wiring diagrams for the complete installation.

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October 1999 Part No. 920472 Rev. 3 (A)

About This Manual

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Part No. 920472 Rev. 3 (A) October 1999

Section 1

Before You Start

1.1 Introduction

This manual explains how to install the EasyPAY™ retrofit kit in Wayne™ Vista 90 series dispensers.
This includes Models V390, V395, V490, and V590.

By following this instruction manual in the sequences presented, you will be assured of a successful in­stall. For best results, perform the steps in the sequence given for the particular kit or kits that are being
installed.

Important: These retrofit kits require installation of several wiring and hardware assemblies. Any

installation or modification must comply with the requirements of the National Electrical
Code (NFPA 70), the Automotive and Marine Service Station Code (NFPA 30A) and any
other applicable codes.

Refer to the information in Table 1-1 for identification of the EasyPAY™ retrofit kits.

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October 1999 Part No. 920472 Rev. 3 (A)

Section 1: Before You Start

Table 1-1 EasyPAY™ Retrofit Kits for Vista

Part Number Description

887122-001 EasyPAY Retrofit Kit, Vista DS

Important: You must wear a static wrist strap, part number 916962 or equivalent, securely attached

to an earth ground, when handling any circuit board, electronic component or assembly,
or when reaching into the site controller or dispenser computer enclosure. Do not use
power tools.

1.2 Unpacking and Inspection

Complete the following steps:

1. Before opening any cartons, count the number of cartons and verify the carton count against the
supplied packing list.

2. Inspect the cartons for damage made during transit.

3. File claim information with the carrier on the bill of lading.

4. Retain cartons suspected of damage for future claim purposes.

Caution: You must wear an anti-static wrist strap, part number 916962 when removing electronic

components from static packages. Attach the wrist strap securely to an earth grounding point to prevent
possible damage from static electricity.

5. Remove all equipment from the shipping cartons and carefully inspect for visible damage.

Note: Any damage should be brought to the attention of the carrier and claims made immediately.

Return all equipment to the respective cartons for protection until actual installation is made. Save all
cartons until it is certain that return shipments are not required.

6. Check supplied graphics (such as ad panel and dial face graphics) prior to start of installation.

1.3 Returning Damaged Components

Parts or components returned to the factory under warranty or for repair are subject to damage if not pack­aged properly. Complete the following steps to return parts or components to the factory.

1. Place electronic components in an anti-static bag and in the original shipping cartons for return
shipment to the factory.

Note: If original shipping cartons are not available use a sturdy cardboard container and suitable

packing materials such as anti-static polyethylene foam or bubble pack, to ensure the component is
firmly packed.

2. Include a Return Parts Tag with the defective component describing the particular problem with the
part.

3. Make sure adequate insurance is provided when returning parts to the factory.

WARNING: If the parts or components arrive at our factory in a damaged condition and it is

determined that the damage is a direct result of inadequate or improper packaging, the damage will not
be covered under the original warranty and the customer or distributor will be held responsible for the
cost of repairs necessary to correct or replace the damaged parts.

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Part No. 920472 Rev. 3 (A) October 1999

1.4 Required Tools

Refer to Table 1-2 for a list of tools required to install the EasyPAY retrofit kit.

Quantity Description

1 Phillips Screwdriver (medium and small)

1 Slotted Screwdriver (medium and small)

1 1/4 inch Nut Driver

1 3/8 inch Socket Wrench

1 Diagonal Cutters

1 Anti-static Wrist Strap

1 Wire Stripper

Section 1: Before You Start

Table 1-2 Required Tools

1 Needle Nose Pliers

1 Pin Pusher

1.5 Power Ratings

The EasyPAY installation does not change the existing dispenser power rating.

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Section 1: Before You Start

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Part No. 920472 Rev. 3 (A) October 1999