Wayne-Dalton 6600 User Manual

6600

t o r S i o n

Standard Lift and

L i g h t C o m m e r C i a L

inStaLLation inStruCtionS and owner’S manuaL

T a b l e O f C o n t e n t s

Pre-Installation 2

Important Safety Instructions 2 Tools Required 2 Package Contents 2 Door Section Identiﬁcation 3 Removing an Existing Door 3 Preparing the Opening 3

Parts Breakdown 5 Installation 6 Optional Installation 18

Door Arm Hookup 18 Inside Lock 18 Pull Down Rope 18 Interior Lite Caulking 18

Maintenance 19

Cleaning Your Garage Door 19 Painting Your Garage Door 19 Operation And Maintenance 20

Warranty 21

PLEASE DO NOT RETURN THIS PRODUCT

TO THE STORE

Please Do Not Return This Product To The Store. Please call 1-866-569-3799 (Press Option 1) and follow the prompts to contact the appropriate customer service agent. They will be happy to handle any questions that you may have.

Wayne-Dalton, a Division Of Overhead Door Corporation

IMPORTANT NOTICES!

Wayne-Dalton highly recommends that you read and fully understand the Installation Instructions and Owner’s Manual before you attempt this installation.

To avoid possible injury, read the enclosed instructions carefully before installing and operating the garage door. Pay close attention to all warnings and notes. After installation is complete, fasten this manual near garage door for easy reference.

DEFINITION OF DOOR HEIGHTS:

1. Door Heights less than or equal to 8’0” (< = 8’0”) are considered Standard Lift Applications.

2. Door Heights greater than 8’0” (> 8’0”) are considered Light Commercial Applications.

The complete Installation Instructions and Owner’s Manual are available at no charge from:

Wayne-Dalton, a Division Of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH., 44660, Or Online At www.Wayne-Dalton.com

Part Number NEW 04/26/2013

351725

Pre-Installation

Important Safety Instructions

IMPORTANT: RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT

DEFINITION OF KEY WORDS USED IN THIS MANUAL:

WARNINGWARNING

INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH; IF NOT AVOIDED, COULD RESULT IN SEVERE OR FATAL INJURY.

CAUTION: PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO

FOLLOW INSTRUCTIONS.

IMPORTANT: REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION. NOTE: Information assuring proper installation of the door.

READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION. IF IN QUESTION ABOUT ANY OF THE PROCEDURES, DO NOT PERFORM THE WORK. INSTEAD, HAVE A TRAINED DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS.

1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2. Wear protective gloves during installation to avoid possible cuts from sharp metal

edges.

3. It is always recommended to wear eye protection when using tools, otherwise eye

injury could result.

4. Avoid installing your new door on windy days. Door could fall during the installation

causing severe or fatal injury.

5. Doors 12’-0” wide and over should be installed by two persons, to avoid possible

injury.

6. Operate door only when it is properly adjusted and free from obstructions.

7. If a door becomes hard to operate, inoperative or is damaged, immediately have

necessary adjustments and/ or repairs made by a trained door system technician using proper tools and instructions.

8. DO NOT stand or walk under a moving door, or permit anybody to stand or walk under

an electrically operated door.

9. DO NOT place ﬁngers or hands into open section joints when closing a door. Use lift

handles/ gripping points when operating door manually.

10. DO NOT permit children to operate garage door or door controls. Severe or fatal injury

could result should the child become entrapped between the door and the ﬂoor.

11. Due to constant extreme spring tension, do not attempt any adjustment, repair or

alteration to any part of the door, especially to springs, spring brackets, bottom corner brackets, fasteners, counterbalance lift cables or supports. To avoid possible severe or fatal injury, have any such work performed by a trained door systems technician using proper tools and instructions.

12. On electrically operated doors, pull down ropes must be removed and locks must be

removed or made inoperative in the open (unlocked) position.

13. Top section of door may need to be reinforced when attaching an electric opener.

Check door and/ or opener manufacturer’s instructions.

14. Visually inspect door and hardware monthly for worn and or broken parts. Check to

ensure door operates freely.

15. Test electric opener’s safety features monthly, following opener manufacturer’s instruc-

tions.

16. NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks.

Track systems are not intended or designed to support extra weight.

17. This door may not meet the building code wind load requirements in your area. For

your safety, you will need to check with your local building ofﬁcial for wind load code requirements and building permit information.

After installation is complete, fasten this manual near the garage door. IMPORTANT: STAINLESS STEEL OR PT2000 COATED LAG SCREWS MUST BE USED WHEN

INSTALLING CENTER BEARING BRACKETS, END BRACKETS, JAMB BRACKETS, DRAWBAR OPERATOR MOUNTING/ SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER (PRESERVATIVE-TREATED). STAINLESS STEEL OR PT2000 LAG SCREWS ARE NOT NECESSARY WHEN INSTALLING PRODUCTS ON UN-TREATED LUMBER.

NOTE: It is recommended that 5/16” lag screws are pilot drilled using a 3/16” drill bit, prior to fastening.

IMPORTANT: WHEN INSTALLING 5/16” LAG SCREWS USING AN ELECTRIC DRILL/ DRIVER, THE DRILL/ DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN-LBS OF TORQUE. FASTENER FAILURE COULD OCCUR AT HIGHER SETTINGS.

Tools Required

• Power drill

• Drill bits: 1/8”, 3/16”, 9/32”, 7/16”, 1/2”

• Ratchet wrench

• Socket driver: 7/16”

• Sockets: 7/16”, 1/2”, 9/16”, 5/8”

• Phillips head screwdriver

• Locking Pliers

• (2) Vice clamps

• Wrenches: 3/8”, 7/16”, 1/2”, 9/16”, 5/8”

• 1/4” Torx bit

• Approved winding rods

• Hammer

• Tape measure

• Step Ladder

• Level

• Pencil

• Leather gloves

• Safety glasses

Package Contents

NOTE: Depending on the door model, some parts listed will not be supplied if not required. Rear Back Hangs may not be included with your door.

Door sections (as required)

Torsion shaft / Torsion keyed shaft (as required)

Torsion keyed shafts (as required)

Q.I. ﬂag angles RH/LH (as required)

(2) Horizontal angles (as required)

Q.I. jamb brackets

(as required)

Top ﬁxture assemblies

(as required)

F.A. jamb brackets

Angle mount vertical track assemblies RH/LH (as required)

Riveted vertical track assemblies RH/LH (as required)

(as required)

(2) Top ﬁxture bases

Weather seals & nails

(as required)

F.A. ﬂag angles RH/LH (as required)

Vertical tracks RH/LH (as required)

Horizontal tracks RH/LH (as required)

(If included)

(2) Top ﬁxture slides

(as required)

Drawbar operator

bracket (if included)

Bottom corner brackets

RH/LH (as required)

WARNINGWARNING

PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS, ENSURE YOU’RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTALLATION INSTRUCTIONS. OTHERWISE, THE SPRING FITTINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE OR FATAL INJURY.

Bottom corner brackets

RH/LH (as required)

Track rollers (as required)

Graduated hinges

(as required)

Strut (U-shaped)

(if included)

Pull down rope

(if included)

End bearing bracket RH/LH (as required)

Torsion

springs RH/LH

Inside lift handles

Center bracket (as required)

Pull handles

Counterbalance lift cables

Lift handles

Cable drums RH/LH

Center bracket

bushing (as required)

Keys

(as required)

# Of Sections Door Height Bottom

7’ 0” 20.8” 20.8” 20.8” N/A 20.8”

5 9’ 0” 20.8” 20.8” 20.8” 20.8” 24”

7’ 6” 24” 20.8” 20.8” N/A 24”

8’ 0” 24” 24” 24” N/A 24”

Lock (sec-

ond)

Int I (third)

Int II

(fourth)

Top

When installing your door you must use sections of the appropriate height in the right stacking order. What sections heights you need to use in what order depends on the height of your door.

Unless your door is six sections in height, you will not receive an Intermediate III section. The BOTTOM SECTION can be identiﬁed by the factory attached bottom astragal and by the

bottom bracket warning labels on each end stile. The INTERMEDIATE I SECTION may have a warning label attached to either right or left

hand end stile of the section. This section is always the 3rd section from the bottom of the door.

Warning labels

Center coupler

assembly (as required)

1/4”- 20 Flanged

hex nuts (as required)

1/4”-20 x 9/16”

Track bolts (as required)

(2) 3/8”-16 x 3/4”

Truss head bolts

(2) Roller spacers

(as required)

Stud plate

(as required)

5/16”- 18 Flanged

hex nuts (as required)

5/16”-18 x 1/2”

Carriage bolts (as required)

3/8” Washer (as required)

1/4”-20 x 2-1/2” Carriage bolts (as required)

5/16” x 1 5/8” Hex head lag screws

Door Section Identiﬁcation

(2) 3/8”- 16 Hex nuts(2) 5/16”-18 Hex nuts

1/4”-20 x 7/8” Self

drilling screws (as required)

1/4”-14 x 5/8”

Tamper resistant Self

drilling screws (as required)

1/4”-20 x 11/16” Self

drilling screws (as required)

Backer plates (as required)

(as required)

3/8”-16 x 1-1/2” Hex bolts

5/16”-18 x 3-1/2” Hex bolts

Intermediate I section

Section

height

Bottom corner bracket warning labels

Bottom weather seal

Bottom section

Section side view

Removing an Existing Door

IMPORTANT: COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE ANY ATTEMPT IS MADE TO START REMOVING AN EXISTING DOOR.

WARNINGWARNING

A POWERFUL SPRING RELEASING ITS ENERGY SUDDENLY CAN CAUSE SEVERE OR FATAL INJURY. TO AVOID INJURY, HAVE A TRAINED DOOR SYSTEMS TECHNICIAN, USING PROPER TOOLS AND INSTRUCTIONS, RELEASE THE SPRING TENSION.

For detailed information see supplemental instructions “Removing an Existing Door/ Preparing the Opening”. These instructions are not supplied with the door, but are available at no charge from Wayne-Dalton, A Division Of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH., 44660, or at www.Wayne-Dalton.com.

Preparing the Opening

IMPORTANT: IF YOU JUST REMOVED YOUR EXISTING DOOR OR YOU ARE INSTALLING A NEW DOOR, COMPLETE ALL STEPS IN PREPARING THE OPENING.

To ensure secure mounting of track brackets, side and center brackets, or steel angles to new or retro-ﬁt construction, it is recommended to follow the procedures outlined in DASMA technical data sheets #156, #161 and #164 at www.dasma.com.

The inside perimeter of your garage door opening should be framed with wood jamb and header material. The jambs and header must be securely fastened to sound framing members. It is recommended that 2” x 6” lumber be used. The jambs must be plumb and the header level. The jambs should extend a minimum of 12” (305 mm) above the top of the opening for Torsion counterbalance systems. For low headroom applications, the jambs should extend to the ceiling height. Minimum side clearance required, from the opening to the wall, is 3-1/2” (89 mm).

IMPORTANT: CLOSELY INSPECT JAMBS, HEADER AND MOUNTING SURFACE. ANY WOOD FOUND NOT TO BE SOUND, MUST BE REPLACED.

For Torsion counterbalance systems, a suitable mounting surface (2” x 6”) must be ﬁrmly attached to the wall, above the header at the center of the opening.

NOTE: Drill a 3/16” pilot hole in the mounting surface to avoid splitting the lumber. Do not attach the mounting surface with nails.

WEATHERSTRIPS (MAY NOT BE INCLUDED):

Depending on the size of your door, you may have to cut or trim the weatherstrips (if necessary) to properly ﬁt into the header and jambs.

NOTE: If nailing product at 40°F or below, pre-drilling is required. NOTE: Allow the weatherstrips to return to room temperature prior to nailing to jambs. NOTE: Do not permanently attach weatherstrips to the header and jambs at this time.

For Quick Install track: For the header, align the weatherstrip with the inside edge of the header and temporarily secure it to the header with equally spaced nails. Starting at either side of the jamb, ﬁt the weatherstrip up tight against the temporarily attached weatherstrip in the header and ﬂush with the inside edge of the jamb. Temporarily secure the weatherstrip with equally spaced nails. Repeat for other side. This will keep the bottom section from falling out of the opening during installation. Equally space nails approximately 12” to 18” apart.

For Fully Adjustable track: For the header, align the weatherstrip 1/8” to 1/4” inside the header edge, and temporarily secure it to the header with equally spaced nails. Starting at either side of the jamb, ﬁt the weatherstrip up tight against the temporarily attached weatherstrip in the header and 1/8” to 1/4” inside the jamb edge. Temporarily secure the weatherstrip with equally spaced nails. Repeat for other side. This will keep the bottom section from falling out of the opening during installation. Equally space nails approximately 12” to 18” apart.

Headroom requirement: Headroom is deﬁned as the space needed above the top of the door for tracks, springs, etc. to allow the door to open properly. If the door is to be motor operated, 2-1/2” (64 mm) of additional headroom is required.

NOTE: 6” low headroom conversion kit is available for 12” radius only. Contact your local Wayne-Dalton dealer.

Backroom requirement: Backroom is deﬁned as the distance needed from the opening back into the garage to allow the door to open fully.

BACKROOM REQUIREMENTS

Door Height Track Manual Lift Motor Operated

6’0” to 7’0” 12”, 15” Radius 102” (2591 mm) 125” (3175 mm)

7’1” to 8’0” 12”, 15” Radius 114” (2896 mm) 137” (3480 mm)

8’1” to 9’0” 12”, 15” Radius 126” (3200 mm) 168” (4267 mm)

HEADROOM REQUIREMENTS

Track Type Space Needed

12” Radius 13-1/2” (343 mm)

15” Radius 14 1/2” (368 mm)

Suitable mounting surface 2”x 6” lumber minimum

Header board 2”x 6” lumber preferred

Min. Side room Clearance is 3 1/2”

Plumb jambs

Level header

Weatherstrips

Finished

Door width

Jambs

Headroom

Finished

Door

Height

Min. Side room Clearance is 3 1/2”

Nail

Jamb

Quick Install track

Jamb

Fully Adjustable track

Backroom

1/8” to 1/4”

Weatherstrips

PARTS BREAKDOWN

NOTE: The illustrations shown on this page are general representations of the door parts. Each speciﬁc door models may have unique variations.

J11.

J9.

J11.

J3.

J5.

J3.

A2.

A1.

J2.

D1.

B2.

B1.

I3.

I4.

C1.

I2.

C1.

J8.

J9.

J6.

J7.

J1.

F3.

F1.

D2.

C2.

L1.

J13.

J6.

F2.

J10.

J1.

E1.

E2.

E3.

J1.

A. FLAG ANGLES (AS REQUIRED):

A1. Quick Install (Q.I.) Flag Angles A2. Fully Adjustable (F.A.) Flag Angles

B. JAMB BRACKETS (AS REQUIRED):

B1. Quick Install (Q.I.) Jamb Brackets B2. Fully Adjustable (F.A.) Jamb Brackets

C. TRACK ROLLERS:

C1. Short Stem Track Rollers C2. Long Stem Track Rollers

D. GRADUATED END HINGES:

D1. Double Graduated End Hinges (D.E.H.), Anti-Pinch D2. Double Graduated End Hinges (D.E.H.), Industry Standard

E. STACKED SECTIONS:

E1. Top Section E2. Intermediate(s) Section E3. Lock Section E4. Bottom Section

F. TOP FIXTURES (AS REQUIRED):

F1. Top Fixture Assemblies F2. Top Fixture Bases - (L-Shaped) F3. Top Fixture Slides

G. STRUT(S) (AS REQUIRED):

G1. Strut (U-shaped)

H. DRAWBAR OPERATOR BRACKET (FOR TROLLEY OPERATED DOORS):

J11.

J2.

J5.

F2.

E4.

I1.

J4.

B1.

B2.

A1.

A2.

I1.

H1.

G1.

H2.

Top of vertical track

3rd hole set

B1. (Quick

Install

2nd hole set

I4.

I3.

1st hole set

Feature)

Top

hole

Middle

hole

Bottom

hole

K1.

Top of vertical track

3rd hole set

2nd hole set

1st hole set

B2. (Fully

Adjustable

Feature)

Lower hole of hole/ slot pattern

J4.

C1.

F1.

F3.

I2.

L1.

H1. Top Half Drawbar Operator Bracket H2. Bottom Half Drawbar Operator Bracket

I. TRACKS (AS REQUIRED):

I1. Left Hand and Right Hand Horizontal Track Assembly I2. Left Hand and Right Hand Vertical Tracks I3. Left Hand and Right Hand Riveted Vertical Track Assembly I4. Left Hand and Right Hand Angle Mount Vertical Track Assembly

J. TORSION SPRING ASSEMBLY (AS REQUIRED):

J1. Left Hand and Right Hand Torsion Springs (As Required) J2. Counterbalance Lift Cables J3. Left Hand End Bearing Bracket (As Required) J4. Right Hand End Bearing Bracket (As Required) J5. Left Hand and Right Hand Cable Drums J6. Center Bracket (As Required) J7. Center Bracket Bushing (As Required) J8. Center Bearing Bracket (As Required) J9. Torsion Shaft / Torsion Keyed Shaft (As Required) J10. Torsion Keyed Shafts (As Required) J11. Keys (As Required) J12. Center Coupler Assembly (As Required)

K. REAR BACK HANGS:

K1. Left Hand and Right Hand Rear Back Hang Assemblies

L. BOTTOM CORNER BRACKETS (AS REQUIRED):

L1. Left Hand and Right Hand Bottom Corner Brackets

INSTALLATION

Quick Install tabs

Horizontal track angle

Before installing your door, be certain that you have read and followed all of the instructions covered in the pre-installation section of this manual. Failure to do so may result in an improperly installed door.

NOTE : Reference TDS 160 for general garage door terminology at www.dasma.com.

Quick Install Flag Angles

NOTE: If you have Fully Adjustable Flag Angles, Riveted Track or Angle Mount Track, skip this step.

NOTE: Flag angles are right and left handed. Place the lower Quick Install tab of the left hand ﬂag angle in the Quick Install feature of the

left hand vertical track. Give the ﬂag angle 1/4 turn to lock in place. Repeat for other side.

Tools Required: None

Flag angle

Vertical track

Lower Quick Install tab

Quick Install feature

1/4 Turn

Fully Adjustable Flag Angles

NOTE: If you have Quick Install ﬂag angles, Riveted Track or Angle Mount Track, skip this step.

NOTE: Flag angles are right and left handed. If you have Quick Install vertical tracks, hand tighten the left hand ﬂag angle to the left hand

vertical track using (1) stud plate and (2) 1/4” - 20 ﬂange hex nuts. Repeat for the other side. If you have Fully Adjustable vertical tracks, hand tighten the left hand ﬂag angle to the left

hand vertical track using (2) 1/4” - 20 x 9/16” track bolts and (2) 1/4” - 20 ﬂange hex nuts. Repeat for other side. Flange nuts will be secured after ﬂag angle spacing is completed in step, Top Section.

Flag angle

1/4”-20 Flange hex nuts

Quick Install vertical track

Tools Required: None

Stud plate

Flag angle

1/4”-20 Flange hex nuts

Fully Adjustable vertical track

1/4”- 20 x 9/16” Track bolts

Alignment hole

Quick

Install tabs

Horizontal

Horizontal track

angle

track

Key slots

Horizontal

Quick

Install tabs

track

Quick Install tabs in place

Horizontal track

angle

Quick Install tabs

in place

Quick Install Jamb Brackets

TRACK

LENGTH

76” (1930

mm)

82” (2083

mm)

88” (2235

mm)

1st hole set

Q.I. tab

Q.I. jamb

bracket

Tools Required: None

JAMB BRACKET SCHEDULE

1ST SET 2ND SET 3RD SET

9 M 10 B NA

9 T 10 M 11 M

B= BOTTOM HOLE, M= MIDDLE HOLE, T= TOP HOLE

Vertical track

2nd hole set 3rd hole set

Jamb bracket in place

Mounting ﬂange

Top of track

NOTE: If you have Fully Adjustable Flag Angles, Riveted Track or Angle Mount Track, skip this step.

Measure the length of the vertical tracks. Using the jamb bracket schedule, determine the placement of the jamb brackets for your door height and track length. To install the jamb brackets, align the Quick Install tab on the Quick Install jamb bracket with the Quick Install feature in the vertical track and turn the bracket perpendicular to the track so the mounting ﬂange is toward the back (ﬂat) leg of the track. Repeat for other side.

DOOR HEIGHT

7’0”

7’6”

8’0”

Bottom hole Middle hole Top hole

Horizontal Track Angles

NOTE: For larger doors, a full length horizontal track angle may not already be spot welded to the horizontal track. If the horizontal track angle is not welded, the horizontal track angle will be installed, as shown.

Position the left hand horizontal track angle, as shown. Place the Quick Install tabs of the horizontal track angle in the key slot of the left hand horizontal track. Using a hammer, tap the horizontal track angle towards the curved end of the track until the alignment hole in the track and angle are aligned. Repeat for other side. Set tracks aside.

Tools Required: Hammer

Fully Adjustable Jamb Brackets

NOTE: If you have Quick Install jamb brackets, Riveted Track or Angle Mount Track, skip this step.

NOTE: The bottom jamb bracket is always the shortest bracket, while the center jamb bracket is the next tallest. If three jamb brackets per side are included with your door, you will have received a top jamb bracket, which is the tallest.

To attach the bottom jamb bracket, locate lower hole of the hole/ slot pattern of the 1st hole set on the vertical track. Align the slot in the jamb bracket with the lower hole of the hole/ slot pattern. Secure jamb bracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 ﬂange hex nut. Repeat for other side.

Place the center jamb bracket over the lower hole of the hole/ slot pattern that is centered between the bottom jamb bracket and ﬂag angle of the 2nd hole set. Secure jamb bracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 ﬂange hex nut. Repeat for other side.

If a top jamb bracket was included, secure it to vertical track using the lower hole of the hole/

Tools Required: None

slot pattern in the 3rd hole set and (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 ﬂange hex nut. Repeat for other side.

1st hole set

Vertical track

2nd hole set 3rd hole set

Top of track

End cap

Counterbalance

lift cable

(4) 1/4”-20 x 11/16” Self drilling screws

Lower hole of hole/ slot pattern

1/4”- 20 Flange hex nut

F.A. jamb

bracket

1/4”- 20 x 9/16” Track bolt

Jamb bracket in place

Bottom Corner brackets

NOTE: Refer to door section identiﬁcation, located in the pre-installation section of this manual. Refer to Package Contents / Parts Breakdown, to determine which bottom corner brackets you received.

NOTE: Bottom corner brackets are right and left hand.

Tools Required: Power Drill, 7/16” Socket driver, Tape Measure

WARNINGWARNING

FAILURE TO ENSURE TIGHT FIT OF CABLE LOOP OVER MILFORD PIN COULD RESULT IN COUNTERBALANCE LIFT CABLE COMING OFF THE PIN, ALLOWING THE DOOR TO FALL, POSSIBLY RESULTING IN SEVERE OR FATAL INJURY.

Starting on the left hand side, attach the left hand bottom bracket to the left corner of the bottom section, making sure it is seated to the edges of the end cap with 1/4” - 20 x 11/16” self drilling screws and (1) 1/4” - 14 x 5/8” tamper resistant self drilling screw, as shown. Next, uncoil the counterbalance lift cables and place the cable loop on the left hand milford pin of the bottom corner bracket. Insert a short stem track roller with roller spacer into the bottom corner bracket. Repeat for other side.

NOTE: All doors are provided with the tamper resistant fastener for the bottom corner brackets. However, the professional installer is most likely to have the proper tool to install this fastener. If the homeowner does not have the proper tool to install the tamper resistant fastener, use a regular 1/4” - 20 x 11/16” self drilling screw in its place.

NOTE: Check to ensure cable loops ﬁts tightly over the milford pins. NOTE: Verify bottom weather seal is aligned with bottom section. If there is more than 1/2”

excess weather seal on either side, trim weather seal even with bottom section.

Counterbalance

Short stem track roller

Counterbalance

lift cable

End cap

cable loop

Milford pin

Roller spacer

Bottom corner bracket

Bottom weather

seal

Bottom section

(2) 1/4”-20 x 11/16” Self drilling screws

1/4”-14 x 5/8” Tamper resistant self drilling screw

Bottom section

Counterbalance

Short stem track roller

cable loop

Milford pin

Roller spacer

Bottom corner bracket

Bottom weather

seal

1/4”-14 x 5/8” Tamper resistant self drilling screw

Graduated Hinge / Strut Attachment

NOTE: Refer to door section identiﬁcation, located in the pre-installation section of this manual to determine what size sections you need to use as your bottom section, lock (second) section, intermediate I (third) section, intermediate II (fourth section on a ﬁve section door) and top section.

Measure your sections to make sure they are the correct size as indicated on the chart. Using sawhorses lay sections together on a ﬂat smooth surface.

NOTE: Hinges can be identiﬁed by the number stamped onto their lower hinge leaf. NOTE: The #1 graduated end hinges serves as end hinges on the bottom section. The #1

graduated end hinges also serves as center hinges on all sections, except for the top section.

NOTE: The #2 graduated end hinges serves as end hinges on the Lock section. NOTE: The #3 graduated end hinges serves as end hinges on the Intermediate I section. NOTE: The #4 graduated end hinges serves as end hinges on the Intermediate II section. NOTE: Depending on your door, single end hinges and short shaft rollers MAY be required on

each end of the bottom, lock and intermediate(s) sections. NOTE: Depending on your door, double end hinges and long shaft rollers MAY be required on

each end of the bottom, lock and intermediate(s) sections. Starting on the left hand side of the bottom section, position the lower hinge leaf of the #1

graduated end hinge over the holes, located at the top of the end caps. Next, align the lower hinge leaf of the #1 center hinges with the dimples at each center location(s), located at the top of the bottom section.

NOTE: Depending on the size of your door, one or more sections may require a strut. Referring to the strutting schedule, determine how many struts your door needs and on what sections they are needed to be installed.

NOTE: Sections noted with “N/A” in the strutting schedule, do not require a strut. NOTE: All strut(s) are placed at the top of the section.

Starting with the bottom section, place the appropriate strut against top of section. Center the strut and align it horizontally with bottom section.

FOR ATTACHING GRADUATED END HINGES ONLY TO SECTION SURFACE: Attach graduated end hinges to the section using (2) 1/4” - 20 x 11/16” self drilling screws at each #1 graduated end hinge and at each #1 center stile locations, as shown.

FOR ATTACHING GRADUATED END HINGES AND STRUT TO SECTION SURFACE: Attach graduated end hinges, strut and strut clips to the section using (2) 1/4” - 20 x 7/8” self drilling screws at each #1 graduated end hinge and at each #1 center stile locations, as shown.

Repeat the same process for the graduated hinge attachment / strutting using the appropriate graduated end hinges / strutting for all remaining sections. Place the appropriate short or long stem track roller into each graduated end hinges.

IMPORTANT: When placing short stem track rollers into the #2 graduated end hinges and higher, the short stem track roller goes into hinge tube furthest away from section.

Repeat the same process for the graduated hinge attachment / strutting using the appropriate graduated end hinges / strutting for all remaining sections.

Tools Required: Power Drill, 7/16” Socket driver, Tape Measure

+ 15 hidden pages