Wayne-Dalton 5120, 5140 User Manual

5120 AND 5140

TorqueMaster® - Single and Double Spring

Installation Instructions and Owner’s Manual

Wayne-Dalton Corp. P.O. Box 67 Mt. Hope, OH 44660 www.wayne-dalton.com

Read these instructions carefully before attempting installation. If in question about any of the procedures, do not perform the work. Instead, have a qualiﬁed door agency do the installation or repairs.

IMPORTANT NOTICE!

Table of Contents

Important Safety Instructions .................................................. 2

Package Contents ................................................................... 3

Door Section Identiﬁcation ...................................................... 4

Tools Required ........................................................................ 5

WARNING

READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION. IF IN QUESTION ABOUT ANY OF THE

Pre-Installation ..................................................................5-10

Removing The Old Door .......................................5-9

Preparing The Opening ......................................... 10

Installation ......................................................................11-30

Optional Installations .......................................................31-35

Side Lock (Sold Separately) ..................................31

Doormaster

Step Plate (Sold Separately) .................................. 32

Pull Rope .............................................................. 32

Trolley Instructions For Standard Lift ..................... 33

Trolley Instructions For Low Headroom ................. 34

Trolley Operator .................................................... 35

Maintenance ....................................................................36-37

Cleaning ............................................................... 36

Painting Instructions ........................................36-37

Warranty ............................................................................... 38

Customer Service Number .................................................... 38

Bracket ......................................... 31

Deﬁnition of key words used in this manual:

WARNING

INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN SEVERE OR FATAL INJURY.

CAUTION: PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS.

IMPORTANT: REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION.

NOTE: Information assuring proper installation of the door.

PROCEDURES, DO NOT PERFORM THE WORK. INSTEAD, HAVE A QUALIFIED DOOR AGENCY DO THE INSTALLATION OR REPAIRS.

1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2. Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

3. It is always recommended to wear eye protection when using tools, otherwise eye injury could result.

4. Avoid installing your new door on windy days. Door could fall during the installation causing severe or fatal injury.

5. Doors 12’-0” wide and wider should be installed by two persons, to avoid possible injury.

6. Operate door ONLY when it is properly adjusted and free from obstructions.

7. If a door becomes hard to operate, inoperative or is damaged, immediately have necessary adjustments and/or repairs made by a trained door system technician using proper tools and instructions.

8. DO NOT stand or walk under a moving door, or permit anybody to stand or walk under an electrically operated door.

9. DO NOT place ﬁngers or hands into open section joints when closing a door. Use lift handles/gripping points when operating door manually.

10. DO NOT permit children to operate garage door or door controls. Severe or fatal injury could result, should the child become entrapped between the door and the ﬂoor.

11. Due to constant extreme spring tension, DO NOT attempt any adjustment, repair or alteration to any part of the door, especially to springs, spring brackets, bottom corner brackets, red colored fasteners, cables or supports. To avoid possible severe or fatal injury, have any such work performed by a trained door systems technician using proper tools and instructions.

12. On electrically operated doors, pull down ropes must be removed and locks must be removed or made inoperative in the open (unlocked) position.

13. Top section of door may need to be reinforced when attaching an electric opener. Check door and/or opener manufacturer’s instructions.

14. VISUALLY inspect door and hardware monthly for worn and or broken parts. Check to ensure door operates freely.

15. Test electric opener’s safety features monthly, following opener manufacturer’s instructions.

16. NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. Track systems are not intended or designed to support extra weight.

After installation is complete, fasten this manual

near garage door.

To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.

(2) HORIZONTAL ANGLES

T o rqueMaster® - Single and Double Spring

Installation Instructions and Owner’s Manual

9100, 9600, 5120, 5140

IMPORTANT NOTICE! Read these instructions carefully before attempting installation. If in question about any of the procedures, do not perform the work. Instead, hav e a q ua liﬁ ed door age nc y do the installation or repairs.

(21-15/16” OR 80”)

(AS REQUIRED)

Package Contents

NOTE: DEPENDING ON THE DOOR MODEL, SOME PARTS LISTED WILL NOT BE SUPPLIED IF NOT

NECESSARY. REAR SUPPORTS MAY OR MAY NOT BE INCLUDED WITH YOUR DOOR.

DOOR SECTIONS (AS REQUIRED)

(1)TORQUEMASTER® SPRING TUBE

ASYMMETRICAL U-BAR

(IF INCLUDED)

RIGHT & LEFT DRUM WRAPS

RIGHT & LEFT

END BRACKETS

(2) QUICK INSTALL RH/LH

FLAGANGLE (AS REQUIRED)

U-BAR

(IF INCLUDED)

Q.I. JAMB BRACKETS

(AS REQUIRED)

36 TOOTH WORM GEAR

(AS REQUIRED)

IDRIVE® OPERATOR

(SOLD SEPARATELY)

(1) OPERATOR BRACKET

COUNTER COVERS

(AS REQUIRED)

(2) HORIZONTAL TRACKS RH/LH

(2) TOP BRACKET SLIDES

(2) TOP BRACKET BASES

COUNTER GEARS

(AS REQUIRED)

RIGHT AND LEFT CABLE

DRUM ASSEMBLIES

WEATHER SEALS & NAILS

(IF INCLUDED)

ROLLERS

(1) CENTER BRACKET

(AS REQUIRED)

(2) VERTICAL

TRACKS RH/LH

ASSEMBLY

MANUAL 1/4”- 20 FLANGED HEX

5/16” X 1 5/8” HEX HEAD LAG SCREWS

(AS REQUIRED)

(4) 1/4”-20 X 5/8”

CARRIAGE BOLTS

LUBRICATING OIL

(AS REQUIRED)

3/8”- 16 X 3/4” HEX HEAD

BOLTS (IF INCLUDED)

1/4”-14 X 5/8” SELF TAPPING

SCREWS (AS REQUIRED)

PULL ROPE

(IF INCLUDED)

(2) #12 X 1/2” PHILLIPS

HEAD SCREWS

(1) LOOSE WINDING SHAFT

(SINGLE SPRING ONLY)

(2) #10 PHILLIPS

HEAD SCREWS

(2) 3/8”-16 X 3/4”

TRUSS HEAD BOLTS

CLEVIS PIN

(2) 3/8”- 16 HEX NUTS

NUTS (AS REQUIRED)

1/4”-20 X 11/16” SELF DRILLING

SCREWS (AS REQUIRED)

(1) COTTER PIN(1) 5/16” X 1-1/4”

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Door Section Identification

Tools Needed:

NOTE: This provides an alternative method for identifying your door sections/stack position.

Hinges are always pre-attached at the top of each section (except top section) and the hinges are stamped for identiﬁcation, #1, #2, #3, and #4 (#4 only on ﬁve section doors). See view below. The stamp identiﬁes the stacking sequence of the section. The sequence is always determined by #1 being the bottom section to #3 or #4 being the highest intermediate section. See views to the right. If the stamp on the end hinge is illegible, refer to the section side view illustration to the right.

The section side view illustration shows the end hinge proﬁle of all the sections, and can also be used in conjunction with identifying each sections.

The BOTTOM SECTION can be identiﬁed by a #1 end hinge, the factory attached bottom astragal, or by the bottom bracket warning labels on each end stile.

The LOCK SECTION can be identiﬁed by a #2 end hinge.

ASTRAGAL

WARNING LABEL

TOP SECTION

END STILES

WARNING LABELS

INTERMEDIATE SECTION

LOCK SECTION

BOTTOM BRACKET

WARNING LABELS

BOTTOM SECTION

The INTERMEDIATE SECTION can be identiﬁed by a #3 end hinge. Some sections may have a warning label attached to either the right or left hand end stile of the section. NOTE: #4 End hinges are used on the fourth section of ﬁve section doors.

The TOP SECTION can be identiﬁed by no pre-installed hinges on the section and the warning label attached in the center of the section.

7/8”

#1 END HINGE

BOT.

BOTTOM BRACKET

SECTION SIDE VIEW

1 1/8”

#2 END HINGE

LOCK

1 3/8”

#3 END HINGE

INT.

1 19/32”

#4 END HINGE

INT.

(USED ONLY

ON FIVE

SECTIONS)

TYPICAL HINGE STAMPING LOCATION

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ASTRAGAL

Tools Required

POWER DRILL RATCHET WRENCH PLIERS/WIRE CUTTERS

PHILLIPS HEAD SCREWDRIVER PENCIL

7/16”, 1/2”, 9/16”

SOCKETS

HAMMER

FLAT TIP SCREWDRIVER

7/16” SOCKET DRIVER

VICE GRIPS VICE CLAMPS

3/8”, 7/16”, 1/2”, 9/16”

WRENCHES

Removing An Old Door

TAPE MEASURE

NEEDLE NOSE PLIERS

SAFETY GLASSES

(2) SAW HORSES

1/8”, 3/16” DRILL BITS

PRE-INSTALLATION

GLOVES

STEP LADDER

WARNING

IF YOUR COUNTERBALANCE SYSTEM IS OTHER THAN THOSE MENTIONED IN SECTIONS P1, P2 AND P3, DO NOT ATTEMPT TO WORK ON IT, BUT HAVE A QUALIFIED DOOR AGENCY PERFORM THE WORK. OTHERWISE, SEVERE OR FATAL INJURY COULD RESULT.

WARNING

DISCONNECT AND REMOVE ANY ELECTRIC OPENER PRIOR TO REMOVAL OF COUNTERBALANCE SYSTEMS TO PREVENT UNINTENDED DOOR OPERATION. OTHERWISE, SEVERE OR FATAL INJURY COULD RESULT.

WARNING

COUNTERBALANCE SPRING TENSION MUST BE RELIEVED BEFORE REMOVING ANY HARDWARE. A POWERFUL SPRING RELEASING IT’S ENERGY SUDDENLY CAN CAUSE SEVERE OR FATAL INJURY.

WARNING

IF YOU HAVE BACK PROBLEMS DO NOT ATTEMPT THIS, OR SEVERE INJURY COULD RESULT

WARNING

REMOVING AN EXISTING DOOR CAN BE DANGEROUS. FOLLOW INSTRUCTIONS ON PAGES 6-10 “REMOVING AN OLD DOOR/PREPARING THE OPENING” CAREFULLY, OTHERWISE, SEVERE OR FATAL INJURY COULD RESULT.

If you have an existing door, follow the instructions to identify which counterbalance removal is necessary. The process of removing an existing door begins by identifying it’s counterbalance system. If you are not removing an existing door, proceed to PREPARING THE OPENING on page 10. Generally, you will ﬁnd three (3) types of counterbalance systems: Torsion spring counterbalance systems, WayneDalton® exclusive TorqueMaster® and Extension Spring counterbalance systems. For more technical information regarding the opening preparation, installation and use of your garage door and opener, you can go to www.dasma.com and click on Publications and then Technical Data Sheets Number 156, 161 and 164.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.

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Torsion Spring Removal

For Standard Lift

SET SCREWS

Tools Needed:

Recommended

tools from

page 5

WARNING

FAILURE TO USE APPROVED WINDING BARS CAN CAUSE SPRING ENERGY TO BE RELEASED SUDDENLY, RESULTING IN SEVERE OR FATAL INJURY.

WARNING

COUNTERBALANCE SPRING TENSION MUST BE RELIEVED BEFORE REMOVING ANY HARDWARE. A POWERFUL SPRING RELEASING IT’S ENERGY SUDDENLY CAN CAUSE SEVERE OR FATAL INJURY.

Do not release the torsion spring tension unless you’re a qualiﬁed and experienced door technician, but have a professional door agency release the tension.

Step 1: Close the door and place vice clamps to the back legs on both vertical tracks, above the third roller to prevent the door from lifting as you unwind the springs. Use only approved winding bars available from your dealer. Do not use undersized steel rods, screw drivers or anything else to unwind the springs. Position the ladder just off to the side of the winding cone. The winding cone should be easy to reach without putting your body directly in front of it.

Step 2: Insert a winding bar into one of the holes in the winding cone. Exert upward pressure. Using caution, loosen the two (2) set screws in the winding cone. Be prepared to support the full torsional force of the spring when the set screws are loosened.

Step 3: Once set screws are loose, slowly and carefully lower the winding rod until it rests against the door. Insert other winding bar into the upper hole. Push up and remove lower bar. Carefully lower upper winding bar, one 1/4 turn at a time, until it rests against the door. Repeat process until all tension is relieved. If your door is equipped with two (2) torsion springs, follow the same procedure to relieve tension on the second spring.

Step 4: Remove vice clamps from tracks, unbolt entire torsion assembly and remove from work area.

FIRMLY HOLD WINDING

BAR AND CAUTIOUSLY LOOSEN SET SCREWS

WINDING CONE

TORSION ASSEMBLY

APPROVED WINDING BARS

NOTE: Continue with “P4” on page 9 after completing this step.

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TorqueMaster® Spring Removal

LOOSEN LOCK NUT

COUNTER

GEAR/ COVER

Tools Needed:

Recommended

tools from

page 5

A TorqueMaster® spring system can be identiﬁed by the end brackets. For single spring applications, the right hand end bracket will always have a drive gear, counter gear, counter cover, and a winding bolt head. The left hand end bracket will have no gears, counter cover, or winding bolt head. The hole for the winding bolt head will be plugged.

For double springs, both the right hand and left hand end brackets will always have a drive gear, counter gear, counter cover and a winding bolt head.

IMPORTANT: RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT.

Step 1: If you have a black counter cover:

Place a mark on the drive gear tooth and an adjacent mark on the right hand end bracket (Fig. 1). Loosen the lock nut 1/4 turn using a 7/16” wrench and continue with Step 2. If you have a gray counter cover: Loosen the lock nut 1/4 turn using a 7/16” wrench and continue with Step 2.

Step 2: Using an electric drill (High torque / gear reduced to 1300 rpm preferred) with a 7/16” hex head driver, unwind the right hand winding bolt head counterclockwise (Fig. 2) and count the number of turns the mark on the drive gear passes the adjacent mark on the end bracket. Referencing the chart below, by door height, stop unwinding the spring once the counted turns have reached the listed number of turns. 6’-0” Door Height = 14 turns 6’-3” Door Height = 14 1/2 turns 6’-5” Door Height = 15 turns 6’-6” Door Height = 15 turns 6’-8” Door Height = 15 1/2 turns 6’-9” Door Height = 15 1/2 turns 7’-0” Door Height = 16 turns 7’-3” Door Height = 16 1/2 turns 7’-6” Door Height = 17 turns 7’-9” Door Height = 17 1/2 turns 8’-0” Door Height = 18 turns

CAUTION:

DO NOT USE IMPACT GUN TO

UNWIND SPRINGS.

IMPORTANT: DO NOT REFERENCE THE COUNTER COVER WHEN COUNTING THE NUMBER OF TURNS BEING UNWOUND ON TH E SP R I N G, BU T FO L L O W THE INSTRUCTIONS ABOVE.

Step 3: Verify that spring tension has been released by pulling the counterbalance cable on the right hand cable drum away from the header (Fig. 3). If spring tension has been released, the cable will be loose. In addition, the TorqueMaster® spring tube

should be free to rotate in either direction.

RIGHT HAND

CABLE DRUM

TORQUEMASTER®

SPRING TUBE

PRY COUNTER GEAR

AND COUNTER COVER

FROM END BRACKET

USING FLAT TIP

SCREWDRIVER

Fig. 1

Fig. 2

Fig. 3

Fig. 4

RIGHT HAND

END BRACKET

PRE-INSTALLATION

PLACE MARK ON END BRACKET

AND DRIVE GEAR TOOTH

BEFORE UNWINDING SPRINGS

END BRACKET

RIGHT HAND

WINDING BOLT HEAD

ELECTRIC DRILL WITH 7/16” HEX DRIVER (DO NOT

USE IMPACT

GUN)

CHECK CABLE

TENSION

COUNTER

GEAR

COUNTER

COVER

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TorqueMaster® Spring

Removal continued...

Tools Needed:

If the counterbalance cable is still taut and the TorqueMaster® spring tube is difﬁcult

Recommended

tools from

page 5

to rotate, that is an indication that spring tension still exists on the left hand spring. Repeat Steps 1 and 2 for releasing spring tension on the left hand side.

Step 4: Using a ﬂat tip screwdriver, pry the counter gear and counter cover from the right hand end bracket (Fig. 4 on previous page). Discard the counter gear and counter cover. On double spring applications, repeat for left hand side.

REMOVE TOP

LAG SCREW

Fig. 5

USE LOCKING PLIERS

TO HOLD END BRACKET

Step 5: Remove the upper 5/16” x 1-5/8” lag screw from the right hand end bracket (Fig. 5). Attach locking pliers to the upper portion of the end bracket and hold the housing steady while removing the lower 5/16” x 1-5/8” lag screw and #10 x 1/2” phillips head screw from the end bracket (Fig. 6).

Step 6: Holding the right hand end bracket steady with locking pliers, carefully pry the end bracket and drive gear off the winding shaft using a ﬂat tip screwdriver (Fig. 7).

CAUTION: THE WINDING SHAFT MAY

REMOVE

BOTTOM LAG

SCREW

Fig. 6

ROTATE WHEN REMOVING THE END BRACKET AND DRIVE GEAR.

Step 7: Repeat Step 4 for the left hand side. Holding the left hand end bracket

END BRACKET

STEADY WITH

LOCKING PLIERS

steady with locking pliers, carefully pry the end bracket off the winding shaft using a ﬂat tip screwdriver (Fig. 7).

Step 8: Remove the two (2) lag bolts attaching the center bracket assembly to the header board (Fig. 8).

Step 9: Lift the right hand side of the TorqueMaster

spring tube and slide the

PRY END BRACKET FROM WINDING

SHAFT USING A FLAT TIP SCREW

DRIVER AND LOCKING PLIERS

cable drum off. Realign the groove in the winding shaft with the round notch in the ﬂagangle and drape the counterbalance cable with drum over the ﬂagangle. Lift the left hand side of the TorqueMaster® spring tube and slide the cable drum and winding shaft off (Fig. 9). Drape the

CENTER

BRACKET

ASSEMBLY

Fig. 7

REMOVE CABLE DRUM AND

WINDING SHAFT

counterbalance cable with drum over the ﬂagangle. Lift the TorqueMaster® spring assembly off the ﬂagangles and out of the doorway. Unhook the counterbalance cables from the bottom brackets and remove all parts from the work area.

NOTE: The cable drums may be difﬁcult to remove. If so, twist the cable drum to aid in removal.

NOTE: Continue with “P4” on page 9 after completing this step.

To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com

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(2) 5/16” X 1-5/8”

HEX HEAD LAG

SCREWS

Fig. 8

DRAPE CABLE

ACROSS

TOP OF

FLAGANGLE

TORQUEMASTER

SPRING TUBE

OFF FLAGANGLE

Fig. 9

REMOVE #10

PHILLIPS

HEAD SCREW

HOLD THE

LIFT

Tools Needed:

Recommended

tools from

page 5

Extension Spring Removal

Step 1: Raise the door to the fully open

position and place vice clamps to the back legs of both vertical tracks, below the bottom rollers to prevent the door from falling. By opening the door you release most of the spring tension. Carefully unfasten the S-hook from the horizontal angle. Remove cable, sheave and extension spring. Repeat for the other side. If safety cables are running through the extension springs, remove them also. Remove parts from work area.

Step 2: Holding door in the open position, remove the vice clamps, be prepared to support the entire weight of the door. Garage doors can weigh 200-400 pounds.

With assistance, carefully lower the door, by grasping the door ﬁrmly by it’s lift handles. Do not place ﬁngers or hands near joints, between sections, or between bottom of door and ﬂoor. Otherwise, severe injury could result.

REMOVE LAG SCREW

FROM SAFETY CABLE (IF

INSTALLED). REPEAT FOR

OPPOSITE SIDE.

BOTTOM SECTION

(DOOR OPEN)

PRE-INSTALLATION

CAREFULLY REMOVE “S”

HOOK AND COUNTREBALANCE

CABLE (REPEAT FOR THE

OPPOSITE SIDE)

HORIZONTAL ANGLE

Tools Needed:

Recommended

tools from

page 5

NOTE: Continue with “P4” on page 9 after completing this step.

Removing the Old Door

Having removed the counterbalance system, the door can now be disassembled.

Start by ﬁrst removing the top row of hinge(s).

With assistance, hold the top section to keep it from falling and remove the top brackets. With assistance, lift the top section out of the opening and remove it from the work area. Repeat for all remaining sections.

After door is disassembled, unbolt both track assemblies from the jambs and remove all material from the work area. You can neatly dispose of the old door by placing it in the carton of your new door.

TOP BRACKET

HORIZONTAL TRACK

HINGES

Clean up area and complete “Preparing the Opening” “P5” on page 10 before installing the new door.

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Tools Needed:

Recommended

tools from

page 5

Preparing the Opening

If you just removed your existing door or you are installing a new door, complete all steps in PREPARING THE OPENING. To ensure secure mounting of track brackets, side and center brackets, or steel angles to new or retro-ﬁt construction, it is recommended to follow the procedures outlined in DASMA Technical Data Sheets #156, #161 and #164 at www.dasma. com. The inside perimeter of your garage door opening should be framed with wood jamb and header material. The jambs and header must be securely fastened to sound framing members. It is recommended that 2” x 6” lumber be used. The jambs must be plumb and the header level. The jambs should extend a minimum of 12” (305 mm) above the top of the opening for TorqueMaster counterbalance systems. For low headroom applications, the jambs should extend to the ceiling height. Minimum side clearance required, from the opening to the wall, is 3-1/2” (89 mm). IMPORTANT: Closely inspect jambs, header and mounting surface. Any wood found not to be sound, must be replaced. For TorqueMaster counterbalance systems, a suitable mounting surface (2” x 4”) must be ﬁrmly attached to the wall, above the header at the center of the opening. NOTE: Drill a 3/16” pilot hole in the mounting surface to avoid splitting the lumber. Do not attach the mounting surface with nails. Weather Seal (May Not Be Included): Cut or trim the weather seal (if necessary) to the header and jambs. For quick install track: Align the header seal with the inside edge of the header and temporarily secure it to the header with equally spaced nails. Next, ﬁt the jamb seals up tight against the header seal and ﬂush with the inside edge of the jamb. Temporarily secure the jamb seals with equally space nails approximately 12” to 18” apart. This will keep the bottom section from falling out of the opening during installation. For fully adjustable track: Align the header seal 1/8” to 1/4” inside the header and temporarily secure it to the header with equally spaced nails. Next, ﬁt the jamb seals up tight against the header seal and 1/8” to 1/4” inside the jamb. Temporarily secure the jamb seals with equally space nails approximately 12” to 18” apart. This will keep the bottom section from falling out of the opening during installation. NOTE: Do not permanently attach weather seal to the jamb at this time. HEADROOM REQUIREMENT: Headroom is deﬁned as the space needed above the top of the door for tracks, springs, etc. to allow the door to open properly. If the door is to be motor operated, 2-1/2” (64 mm) of additional headroom is required. NOTE: 6” LHR Conversion Kit is available for 12” Radius only. Contact your local Wayne-Dalton dealer. BACKROOM REQUIREMENT: Backroom is deﬁned as the distance needed from the opening back into the garage to allow the door to open fully.

HEADER BOARD 2” X 6” LUMBER

PREFERRED

LEVEL HEADER

PLUMB JAMBS

DOOR

WIDTH

HEADROOM

HEADER

WEATHER SEAL

JAMB

HEADROOM REQUIREMENT

TRACK TYPE TorqueMaster

12” Radius track 11” (279 mm)

6” LHR Kit

†

BACKROOM REQUIREMENT

DOOR HEIGHT TRACK

7’0” 12” Radius

8’0” 12” Radius

SUITABLE MOUNTING

SURFACE 2” X 6”

LUMBER MINIMUM

DOOR

HEIGHT

BACKROOM

JAMB

QUICK INSTALL TRACK

6” (152 mm)

MANUAL

LIFT

98”

(2489 mm)

110”

(2794 mm)

MOTOR

OPERATED

(3175 mm)

(3480 mm)

WEATHER

SEAL

125”

137”

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Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.

Installation

IMPORTANT: READ INSTRUCTIONS TITLED “P4” “REMOVING THE OLD DOOR” ON PAGE 9 AND “P5” “PREPARING THE OPENING” ON

PAGE 10 BEFORE ATTEMPTING DOOR INSTALLATION.

IMPORTANT: STAINLESS STEEL OR PT2000 COATED LAG SCREWS MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS, END BRACKETS, JAMB BRACKETS, OPERATOR MOUNTING/SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER (PRESERVATIVE-TREATED). STAINLESS STEEL LAG SCREWS ARE NOT NECESSARY WHEN INSTALLING PRODUCTS ON UN-TREATED LUMBER.

NOTE: It is recommended that 5/16” x 1-5/8” lag screws be pilot drilled using a 3/16” drill bit, and 1/4” x 2” lag screws and 1/4” x 1-1/2” lag screws be pilot drilled using a 1/8” drill bit, prior to fastening.

INSTALLATION

Tools Needed:

None

Attaching Quick Install Flag

Angle to Vertical Track

NOTE: If you have riveted track, skip this

step.

Place the lower quick install tab of the ﬂagangle in the quick install feature of the vertical track. Give the ﬂagangle 1/4 turn to lock in place. Repeat for other side.

QUICK INSTALL TAB UNLOCKED QUICK INSTALL TAB LOCKED

FLAGANGLE

VERTICAL

TRACK

VERTICAL

TRACK

LEFT HAND TRACK AND FLAGANGLE

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RIGHT HAND TRACK AND FLAGANGLE

Horizontal Angle

HOLE

TABS

HORIZONTAL

ANGLE

KEY SLOT

Tools Needed:

Hammer

Position the horizontal angle as shown. Place tabs of horizontal angle in the key slot of horizontal track. Using a hammer, tap the horizontal angle towards the curved end of the track until the holes in track and angle are aligned. Set tracks aside.

NOTE: For larger doors, a full length horizontal angle may be spot welded to the horizontal track. If the horizontal angle is not welded, the horizontal angle will be installed as shown.

HORIZONTAL ANGLE

HORIZONTAL TRACK

HORIZONTAL

TRACK

HAMMER

HOLE

HORIZONTAL

TRACK

HORIZONTAL

ANGLE

HORIZONTAL

TRACK

TABS

Installing Q.I. Jamb Brackets

Tools Needed:

None

To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com

NOTE: If you have riveted track, skip this

step. Measure the length of the vertical tracks. Using the jamb bracket schedule, determine the placement of the jamb brackets for your door height and track type. To install the jamb brackets, align the twistlock tab on the quick install jamb bracket with the quick install feature in the track and turn the bracket perpendicular to the track so the mounting ﬂange is toward the back (ﬂat) leg of the track.

TWISTLOCK TAB

Q.I. JAMB BRACKET

JAMB BRACKET SCHEDULE

DOOR

HEIGHT

7’0”

76” TRACK (1930 mm)

8’0”

88” TRACK (2235 mm)

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.

1ST SET 2ND SET 3RD SET

JAMB BKT POSITION JAMB BKT POSITION JAMB BKT POSITION

QIJB - 3 BOTTOM QIJB - 7 TOP NOT APPLICABLE

QIJB - 3 MIDDLE QIJB - 6 TOP QIJB - 7 MIDDLE

LEFT SIDE SHOWN

TOP HOLE

MIDDLE HOLE

BOTTOM HOLE

QUICK INSTALL FEATURE

RIGHT SIDE SHOWN

3RD SET HOLES

2ND SET HOLES

1ST SET HOLES

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