Wayne-Dalton 451, 452 User Manual

A L U M I N U M F U L L V I E W

451& 452

W A Y N E - D A L T O N C O M M E R C I A L D O O R S Y S T E M S

ALUMINUM FULL-VIEW

SECTIONAL DOOR SYSTEMS

WHEN VISIBILITY AND LIGHT TRANSMISSION ARE KEY

Wayne-Dalton’s Aluminum Full-View doors are the preferred
choice when visibility and light transmission are just as important
as aesthetics. Aluminum Full View sectional doors are weather­resistant and virtually maintenance-free, and are ideal for
commercial applications such as service stations, car washes, and
auto dealerships.

• MAXIMIZES LIGHT
AND VISIBILITY

• CHOOSE FROM DSB GLASS,
ACRYLIC, POLYCARBONATE
THICK PLATE GLASS, OR
INSULATED GLASS PANELS

• STANDARD SIZES UP TO
16'2" WIDE AND 16'1" HIGH

SECTIONAL DOOR SYSTEMS

ALUMINUM FULL-VIEW 451 & 452

Perfectly suited for applications where maximum
light and visibility are desired, Wayne-Dalton’s
Aluminum Full-View doors help create a pleasant
interior environment while offering a warm and open
look from the exterior. Aluminum Full-View doors
feature an aluminum bottom section with three to
seven clear upper sections, depending upon size.

Model 451

Glazed with

1

/8" DSB glass held in place with
aluminum molding and sealed with butyl glazing tape,
the Aluminum Full-View 451 is ideal for applications
up to 16'2" x 16'1". Acrylic (plexiglass) or polycarbonate
(lexan) panels, in thicknesses of

1

/8" and1/4" can be

substituted for DSB glass.

Model 452

Ideal for larger installations and applications where
insulation and durability are important,theAluminum
Full-View 452 features
place with aluminum molding and sealed with butyl
glazing tape. Alternative glazing options include

1

/2" insulated SSB glass, held in

1

/4"

thick plate and wire polished glass.

Materials & Construction

Aluminum Full-View doors are manufactured using
high-quality materials for excellent durability. All
stiles and rails are extruded aluminum alloy 6063T6
and feature a beveled edge around panels. Stiles and
rails can be clear anodized (standard) or finished with
white or brown powder coat finish. Tracks and
hardware are manufactured from hot-dipped
galvanized steel, and the doors feature vinyl seals
between sections and on the bottom of the door.

Large glass

allow

panels

maximum light
& visibility.

Vinyl seal

between
sections.

Aluminum

glazing stop.

2-1⁄4" integrat­ed reinforcing
rib

intermediate rail
for doors 10'3"
wide and over.

1- 3⁄8" thick
section

with special
reinforcing design.

on upper

Contact Wayne-Dalton for additional sizes and
colors.

Finishes

• Clear Satin Anodized (standard)

• BronzeAnodized

• Black Anodized

• White/Brown Acrylic

Choice of colors

204-R1 clear satin anodized finish.

• Custom Powder Coat

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6063-T6 aluminum alloy,

Flexible vinyl

Durable smooth aluminum panels

(color matches rail, glass in bottom section
not recommended).

bottom door seal.

STANDARD SIZES UP TO:

16'2" WIDE & 16'1" HIGH

ENERGY EFFICIENCY VALUES:

R = 1.8

WINDLOAD:

MEET OR EXCEED
ANSI/DASMA 102-2003
IN ACCORDANCE WITH
ASTM E-330-70.

BEST APPLICATIONS:

Where high visibility or
natural light is needed

General Operating Clearances

Headroom*** Sideroom** Depth Into Room Center Line of Springs

Type 2" track 3" track 2" track 3" track 2" & 3" track 2" track 3" track

Standard Lift Manual12"R 121⁄2-17" NA Opening Height +12" NA

Standard Lift Manual15"R 141⁄2-20" 151⁄2-21" Opening Height +13" Opening Height +14"

Standard Lift Motor Oper. 12"R 15-191⁄2" NA 41⁄2"5

Standard Lift Motor Oper. 15"R 15-191⁄2" 18-231⁄2" Opening Height +13" Opening Height +14"

High Lift Manual

High Lift Motor Oper. 24" One Side

Vertical Lift Manual 12"R 41⁄2"5

Vertical Lift Motor Oper. 12"R 24" One Side

Low Headroom Manual* 6-141⁄2" 6-141⁄2" Opening Height +20" - 26"

Low Headroom Motor Oper.* 81⁄2-17" 81⁄2-17" Opening Height +66"

Door Height

+12"

Door Height

+20"

6" 9"

Opening Height +18"

1

⁄2" Opening Height +12" NA

Opening Height +66"

Opening Height – Lift +30"

1

⁄2"

Opening Height +18"

Opening Height

1

⁄2"

+Lift +6

Double Door Height

Opening Height

+Lift +7

+13"

Does Not Apply

1

⁄2"

Panel/Section Selection Guide

Door Width No. Panels Door Height No. Sections

Up to 9'2" 2 Up thru 8'1" 4

9'3" to 12'2" 3 8'2" thru 10'1" 5

12'3" to 14'2" 4 10'2" thru 12'1" 6

14'2" to 16'1"* 8 14'2" thru 16'1"* 8

16'2" & up Call Factory 16'2" & up Call Factory

*Model 451 only

Track Selection Guide

Standard Lift High Lift

(break-away is
standard, straight
incline is available)

Roof Pitch
(standard or high lift)

Vertical Lift Low Headroom

*Note: Rear mount torsion requirements shown on chart.See

drawings for front mount torsion clearances.

**Note: 8” sideroom required,one sidefor doors having chain

hoist. 24" side room required,one side for doors having

***Note: Clear headroom is based on cable size so please contact

(rear mount torsion)

jackshaft operators.

factory for specific headroom for your door.

Low Headroom
(front mount torsion)

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SECTIONAL DOOR SYSTEMS

ALUMINUM FULL-VIEW 451 & 452

Note to specifiers: Words in parentheses indicate frequently specified and highly recommended options.

PART I – GENERAL

1.01 Section Includes

A. Sectional overhead doors [manually] [motor] operated

with accessories and components.

1.02 Related Work

A. Opening preparation,miscellaneous or structural steel

work,access panels finishorfield painting are in the
scope of work of other trades and divisions of these
specifications.

1.03 Reference Standards

A. ANSI/DASMA 102 –American National

Standards Institute [A216.1] Specifications for sectional
overhead doors published by Door & Access Systems
Manufacturers Association International in bulletin
102-1990.

B. ASTM A123 – Zinc [hot-dipped galvanized]

coatingson iron and steel products.

C. ASTM A216 – Specifications forsectional overhead

type doors.

D. ASTM A229 – Steel wire, oil-tempered for

mechanical springs.

E. ASTM E330 – Structural performance of exterior

windows, curtain walls,and doorsbyuniform static air
pressure difference.

1.04 Quality Assurance

A. Sectional overhead doors and allaccessories and

components required for complete and secure
installations shall be manufactured as a system from
one manufacturer.

1.05 Systems Description

A. Sectional Overhead Door:Type:

AFV 451/452

B. Mounting:Continuous angle mounting for [steel]

[wood] jambs [bracket mounting for wood jambs]

C. Operation:[manual push-up] [chain hoist] [motor]

[motor with chainhoist]

D. Material:AluminumAlloy 6063T6 [clear anodized]

[acrylic enamel]

1.06 Submittals

A. ShopDrawings:Clearly indicate thefollowing:

1. Design andinstallation details to withstand
standard windload.

2. All details required for complete operation
and installation.

3. Hardware locations.

4. Type of metal and finish for door sections.

5. Finish for miscellaneous components and
accessories.

B. Product Data:Indicating manufacturer’s product

data,and installation instructions.

1.07 Delivery, Handling, Storage

A. Deliver products in manufacturer’s original containers,

dry, undamaged,seals and labels intact.

B. Store and protect products in accordance with

manufacturer’s recommendations.

1.08 Warranty

A. Provide manufacturer’s standardONEYEARwarranty

against defects in workmanshipand material.

PART I I – PRODUCTS

2.01 Manufacturer

A. Wayne-Dalton or approved equal AFV451/452

overhead doors of aluminum alloy 6063-T6
construction complete as specified in this section and
as manufactured by Wayne-Dalton Corp.

2.02 Materials

A. DoorSections:Shall be of aluminum alloy 6063-T6,

3

/8" thick stiles and rails,joined with self tapping

1
screws

1. Rails – Top and bottom rails with 3
intermediate rail 1
wall thickness 0.062”.

2. Stiles –Top, bottom,and endstiles are 3
center stile 3” wide, minimum wall thickness

0.062”.

3. Glazing–
SSB (452)

B. Track:Track design shall be [standard lift] [high lift]

[vertical lift] [low headroom].Vertical mounting angles
shall be hot-dipped galvanized.Track size shall be [2"]
[3"].Vertical track shall be graduated to provide wedge
type weathertight closingwith continuous angle
mountingfor [steel] [wood] jambs,and shall be fully
adjustable to seal door at jambs [bracket mounting for
wood jambs].Horizontal track shall be reinforced with
continuous angle of adequate length and gauge to
minimizedeflection.

Note: Horizontal track applies to standard lift,high lift,low

headroom and follow-the-roof designs only.

C. Hardware:Hinge and RollerAssembly:

1. Hinges andbrackets shall be made from hot­dipped,galvanized steel.

2. Track rollers shall be case-hardened inner
steel races with 10-ball [2"] [3"] rollers.

3. All factory authorized attachments shall be
made at locationsindicated.

D. Counterbalance:

1. Springsshall be torsion type,low-stress, helical
wound,oil-temperedspring wire to provide
minimum [10,000 standard] [25,000] [50,000]
[100,000] cycles of use,oncontinuous steel [solid].

2. Spring fittings and drums madeof die cast,high
strength aluminum.

3. Pre-formed galvanized steel aircraft cable shall
provide a minimum of a 5:1safety factor.

2.03 Operation

A. Operation shallbe [manual push-up] [chain hoist]

[motor] [motor with chain hoist].

Note: Manufacturer does not recommend chain hoists or

jack shaft operators on the following track applications.

• 15" radius standard lift with roof pitch
less than 2:12

• Hi-lift less than 24"

• Hi-lift between 12" – 23" with roofpitch

less than 1:12

• Low headroom track

Special chain hoist assemblies (using a trolley rail)
are available for the above track systems.

2.04 Locks

A. Locks shall engage the right-hand vertical track

and utilize [an interior side lock] [standardsize
rim cylinder].

3

/8",upper rail 15/8" , minimum

1

/8" DSB (451) or1/2" double insulated

1

/2" wide,lower

1

/2" wide,

2.05 Weatherstripping

A. Doors shall beequipped with vinyl joint seals between

sections and vinyl“bulb” shaped astragalprovided on
the bottomsection.Optional top sealand jamb
seal are available.

2.06 Glazing

A. Optional.

2.07 Windload

A. Windload – per DASMA 102-2003 and as required by

local codes.

PART III– EXECUTION

3.01 Installation

A. General:

1. Install doors in accordance withmanufacturer’s
instructionsand standards.Installation shall be by an
authorizedWayne-Dalton representative.

2. Verify that existing conditions are readytoreceive
sectional overhead door work.

3. Beginning of sectional overhead door work means
acceptance of existing conditions.

B. Install door complete with necessary hardware,jamb

and head mold strips,anchors,inserts, hangers, and
equipment supports in accordance with final shop
drawings,manufacturer’s instructions,and as specified
herein.

C. Fit,align and adjust sectional overheaddoor assemblies

level and plumb for smooth operation.

D. Uponcompletionof finalinstallation, lubricate,test and

adjust doors to operate easily, free from warp, twist or
distortion and fitting for entire perimeter.

Note: Architect mayconsider providing a schedule when

more than one sectional overhead door or opening
type is required.

3.02 Materials (See note above.)

Specifications and technical information also available at www.arcat.com, SpecWizard™, and Sweets.com®.

Distributed By:

For technical information, visit:

www.wayne-dalton.com/commercial

© 2007 Wayne-Dalton Corp. • One Door Drive • Mt. Hope, Ohio 44660 • 800-764-1457

Mt. Hope, OH • Dalton, OH • Trail, OH • Pensacola, FL • Portland, OR

Printed in U.S.A.
Item #332549 Revised 9/2007